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Siemens SINUMERIK MCP-S Series Equipment Manual
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Siemens SINUMERIK MCP-S Series Equipment Manual

Siemens SINUMERIK MCP-S Series Equipment Manual

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SINUMERIK
SINUMERIK ONE
ONE MCP Part 1: MCP xxxx
Equipment Manual
Valid for:
Control system
SINUMERIK ONE
SINUMERIK 840D sl/840DE sl
07/2020
A5E50324729B AA
Fundamental safety
instructions
Description
Operator control and
display elements
Mounting
Connecting
Service and maintenance
Diagnostics
Technical data
Spare parts/accessories
Safety symbols
1
2
3
4
5
6
7
8
9
10

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Summary of Contents for Siemens SINUMERIK MCP-S Series

  • Page 1 Fundamental safety instructions Description Operator control and display elements SINUMERIK Mounting SINUMERIK ONE ONE MCP Part 1: MCP xxxx Connecting Service and maintenance Equipment Manual Diagnostics Technical data Spare parts/accessories Safety symbols Valid for: Control system SINUMERIK ONE SINUMERIK 840D sl/840DE sl 07/2020 A5E50324729B AA...
  • Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.

  • Page 3: Table Of Contents

    Table of contents Fundamental safety instructions......................5 General safety instructions....................5 Equipment damage due to electric fields or electrostatic discharge ........8 Warranty and liability for application examples ..............9 Security information ......................9 Residual risks of power drive systems ................. 10 Description............................
  • Page 4 Table of contents 5.1.1 General requirements for the equipotential bonding............33 5.1.2 Power supply ........................34 5.1.3 Ethernet ports X20......................34 5.1.4 Axis override switches X30, X31..................35 5.1.5 Universal inputs and outputs X515, X516................36 5.1.6 USB upstream port X120....................39 5.1.7 USB interfaces X121-X124 ....................

  • Page 5: Fundamental Safety Instructions

    Fundamental safety instructions General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or severe injury. • Only work on electrical devices when you are qualified for this job. •...
  • Page 6 Fundamental safety instructions 1.1 General safety instructions WARNING Electric shock due to equipment damage Improper handling may cause damage to equipment. For damaged devices, hazardous voltages can be present at the enclosure or at exposed components; if touched, this can result in death or severe injury.
  • Page 7 • Therefore, if you move closer than 20 cm to the components, be sure to switch off radio devices or mobile telephones. • Use the "SIEMENS Industry Online Support app" only on equipment that has already been switched off. WARNING...

  • Page 8: Equipment Damage Due To Electric Fields Or Electrostatic Discharge

    Fundamental safety instructions 1.2 Equipment damage due to electric fields or electrostatic discharge WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. •...

  • Page 9: Warranty And Liability For Application Examples

    Siemens’ products and solutions undergo continuous development to make them more secure. Siemens strongly recommends that product updates are applied as soon as they are available and that the latest product versions are used. Use of product versions that are no longer supported, and failure to apply the latest updates may increase customer’s exposure to cyber...

  • Page 10: Residual Risks Of Power Drive Systems

    Fundamental safety instructions 1.5 Residual risks of power drive systems Industrial Security Configuration Manual (https://support.industry.siemens.com/cs/ww/en/ view/108862708) WARNING Unsafe operating states resulting from software manipulation Software manipulations, e.g. viruses, Trojans, or worms, can cause unsafe operating states in your system that may lead to death, serious injury, and property damage.
  • Page 11 Fundamental safety instructions 1.5 Residual risks of power drive systems 3. Hazardous shock voltages caused by, for example: – Component failure – Influence during electrostatic charging – Induction of voltages in moving motors – Operation and/or environmental conditions outside the specification –...
  • Page 12 Fundamental safety instructions 1.5 Residual risks of power drive systems ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 13: Description

    Description Overview The customer-specific machine control panels permit user-friendly operation of the machine functions at complex machining stations. It is suitable for machine-level operation of milling, turning, grinding and special machines. The documentation is always structured in 2 parts. Part 1 contains general information that applies to all machine control panels.

  • Page 14: Rating Plate

    2.3 Rating plate You can find the exact design for the respective version in Part 2 of the documentation. Rating plate Rating plate of an MCP-Sxxxx SIEMENS Siemens AG, Frauenauracher Str. 80, DE 91056 Erlangen Made in Germany ① Component name ②...
  • Page 15 The product code contains the article number of the device. Scan the product code with the aid of the Siemens Industry Online Support App to be taken directly to the Internet Webpage for the product, including all of the technical information and graphical data.
  • Page 16 Description 2.3 Rating plate ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 17: Operator Control And Display Elements

    Operator control and display elements Emergency stop chain Emergency stop button Press the red emergency stop button in emergencies when • people are at risk, • there is the danger of machines or the workpiece being damaged. As a rule, when operating the emergency stop button, all drives are brought to a standstill with max.

  • Page 18: Communication Module For Industrial Ethernet And Profinet

    Operator control and display elements 3.3 Interfaces Communication module for Industrial Ethernet and PROFINET ① Interface for feedrate override rotary switch ② 24 V power supply interface ③ DIP switch ④ Ethernet port 1 / port 2 ⑤ Connections for 2 handwheels ⑥...
  • Page 19 Operator control and display elements 3.3 Interfaces Interface Designation Max. cable length Type X60 / Connections for 2 handwheels 10 m ix connector X515 Interfaces for custom made inputs and outputs 2 m 20-pin plug connec‐ X516 DIP switch Protective conductor connection As specified in the na‐...

  • Page 20: Description

    Operator control and display elements 3.3 Interfaces Note Warning for areas subject to NEC or CEC: Safety notice for connectors with Ethernet marking: A Ethernet or Ethernet segment, with all its associated interconnected equipment, shall be entirely contained within a single low-voltage power distribution and within a single building. The Ethernet is considered to be in an "environment A"...
  • Page 21 Operator control and display elements 3.3 Interfaces The switches S1-1 to S1-8 define the default device name. Up to 128 default device names are possible. If these default device names are used, there is no need for initialization of the MCP. Note Reconfiguration of preset device names not possible You cannot reconfigure preset device names, for example, with STEP 7 "Device initialization".
  • Page 22 Operator control and display elements 3.3 Interfaces Meaning Default device name: mcp-pn13 Default device name: mcp-pn12 Default device name: mcp-pn11 Default device name: mcp-pn10 Default device name: mcp-pn9 Default device name: mcp-pn8 Default device name: mcp-pn7 Default device name: mcp-pn6 Default device name: mcp-pn5 Default device name: mcp-pn4 Default device name: mcp-pn3...

  • Page 23: Key Modules

    Operator control and display elements 3.4 Key modules Meaning MCP address 216 MCP address 215 MCP address 214 MCP address 213 MCP address 212 MCP address 211 MCP address 210 MCP address 209 MCP address 208 MCP address 207 MCP address 206 MCP address 205 MCP address 204 MCP address 203...

  • Page 24: Key Module 3X4

    Operator control and display elements 3.4 Key modules The connection to the MCP is made via the USB 2.0 interface. The key module can be installed in both the horizontal and vertical installation position. Furthermore, the passive modules "Key module 1x3" (Page 25) and "Key module 1x2" (Page 25) can be connected.

  • Page 25: Key Module 1X3

    Operator control and display elements 3.4 Key modules Figure 3-4 Key module 3x3 3.4.4 Key module 1x3 This is a passive key module with 3 illuminated short-stroke keys with replaceable key caps. The connection to the MCP is made via one of the active modules "Key module 3x3" (Page 24), "Key module 3x4"...

  • Page 26: Powerride

    Operator control and display elements 3.6 Override rotary switch with 16/23/29 positions Powerride Features of the Powerride: • Rotary wheel with integrated momentary contact switch • 36 notches per revolution, incremental counter • Scale with RGB LEDs • LED strip approx. 2/3 of a circle with 25 segments •...

  • Page 27: Electronic Handwheels

    Operator control and display elements 3.7 Electronic handwheels Figure 3-9 Example of spindle override Note The connection to the MCP is made via X30/X31. Spindle override Feedrate override Electronic handwheels Figure 3-10 Handwheel ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 28: Usb Devices

    Operator control and display elements 3.8 USB devices Electronic handwheels are incremental encoders whose signals correspond to rotation of the wheel actuated manually. The handwheels are equipped with a magnetic latching mechanism that supports traversing with incremental accuracy. The axis selected via the control can be positioned so that the axes are parallel.

  • Page 29: Key-Operated Authorization Switch

    Operator control and display elements 3.11 Slots for additional components (diameter 22.3 mm) Key-operated authorization switch The key-operated authorization switch option is an alternative to the RFID reader. The delivery kit includes 3 keys. The key-operated authorization switch has 4 positions. 3.10 RFID reader The RFID reader option is an alternative to the key-operated authorization switch.
  • Page 30 Operator control and display elements 3.11 Slots for additional components (diameter 22.3 mm) The following components are provided for installation: • USB bushing • RJ45 bushing • Indicator lights • Command devices ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 31: Mounting

    Mounting Before assembling the two components, the interface cables of the operator panel front must be inserted into the corresponding base of the MCP (visible behind the housing cut-out). Note Since some of the interfaces do not have a cable strain relief for the cables to be connected, it is recommended to secure the cables to the u-shaped lugs on the supporting plate using cable ties.
  • Page 32 Mounting NOTICE Protection of interfaces against unauthorized access Machine control panels must be integrated and operated in a housing/console/control cabinet so that interfaces can be protected against unauthorized access, as described in the "Connecting" section. The safety of a system with an integrated MCP with operator panel front is the responsibility of the person setting up the system.

  • Page 33: Connecting

    Connecting interfaces Overview The relevant interfaces for cabling the control desk are located on the rear side of the machine control panel. Pin assignment of the interfaces The pins of the component interfaces are assigned as specified in the tables below. Any deviations are indicated at the relevant point.

  • Page 34: Power Supply

    Connecting 5.1 interfaces • Using suitable cable clamps, connect the shield of the data line at the HMI device tightly to a surface of the equipotential bonding rail. • Route the equipotential-bonding cables and data cables parallel to each other and with a minimum distance between them.

  • Page 35: Axis Override Switches X30, X31

    Connecting 5.1 interfaces Table 5-2 PN mode Name Type Remark Receive + Receive - TX + Transmit + Terminating device Terminating device TX - Transmit - Terminating device Terminating device Shield On connector housing Signal type: O = Output; I = Input Table 5-3 IE mode Name...

  • Page 36: Universal Inputs And Outputs X515, X516

    Connecting 5.1 interfaces Signal name Type Meaning V, O Supply 5 V, max. 100 mA OV_VS16 Rotary switch position/value 16 OV_VS8 Rotary switch position/value 8 OV_VS4 Rotary switch position/value 4 OV_VS2 Rotary switch position/value 2 OV_VS1 Rotary switch position/value 1 Spindle override switch Connector designation: Connector type:...
  • Page 37 Connecting 5.1 interfaces Signal name Type Meaning KT-IN7 Customer key 7 KT-IN8 Customer key 8 Ground Ground Ground Ground KT-OUT1 24 V output 1 KT-OUT2 24 V output 2 KT-OUT3 24 V output 3 KT-OUT4 24 V output 4 KT-OUT5 24 V output 5 KT-OUT6 24 V output 6...
  • Page 38 Connecting 5.1 interfaces Universal inputs X515 / X516 Figure 5-1 Schematic circuit diagram Table 5-6 Technical data Parameter Value Voltage Nominal: 0 V to 5 V Permissible: -3 V to 30 V Typical power consumption +0.2 mA at 5 V DC -0.3 mA at 0 V DC Signal level (including ripple) High: 2.3 V to 5 V...

  • Page 39: Usb Upstream Port X120

    Connecting 5.1 interfaces Universal outputs X515 / X516 The outputs are provided for the activation of LEDs in the keys. High-side switches that switch 24 V to the lamps and limit the current during short circuits are used as output drivers. Figure 5-2 Schematic circuit diagram Table 5-7...

  • Page 40: Usb Interfaces X121-X124

    Connecting 5.1 interfaces Table 5-8 Assignment of the USB interface Type B socket Name Type Remark P5V_fused + 5 V (fused) Data- Data - Data+ Data + Ground (reference potential) 5.1.7 USB interfaces X121-X124 Table 5-9 Cable specification of the interfaces X121, X122, X123 and X124 Connector type Double USB socket –...

  • Page 41: Status Leds

    Connecting 5.1 interfaces Signal name Type Meaning P5HW V, O Supply voltage 5 V, max. 100 mA n.c. HW1_A Handwheel pulses track A HW1_XA Handwheel pulses track A (negated) Ground Ground HW1_B Handwheel pulses track B HW1_XB Handwheel pulses track B (negated) n.c.
  • Page 42 Connecting 5.1 interfaces The switches S2-1 to S2-8 define the default device name. Up to 128 default device names are supported. If these default device names are used, there is no need for initialization of the MCP. Note The default device names cannot be reconfigured using the STEP7 "Device initialization" function for example.
  • Page 43 Connecting 5.1 interfaces Meaning Default device name: mcp-pn10 Default device name: mcp-pn9 Default device name: mcp-pn8 Default device name: mcp-pn7 Default device name: mcp-pn6 Default device name: mcp-pn5 Default device name: mcp-pn4 Default device name: mcp-pn3 Default device name: mcp-pn2 Default device name: mcp-pn1 Default device name: mcp-pn MCP set up as IE...
  • Page 44 Connecting 5.1 interfaces Meaning MCP address 213 MCP address 212 MCP address 211 MCP address 210 MCP address 209 MCP address 208 MCP address 207 MCP address 206 MCP address 205 MCP address 204 MCP address 203 MCP address 202 MCP address 201 MCP address 200 MCP address 199...

  • Page 45: Input Images

    Connecting 5.2 Input images Input images The specifications for assigning input and output bytes listed in the tables can be changed in the PLC via parameter assignment. Note The following applies in respect of the process input and output images in the tables: n is defined by means of FB1 parameters in OB100 of the PLC.
  • Page 46 Connecting 5.2 Input images Slot Byte *) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Key module 2 EB n + 0 Key module 2 Key7 Key6 Key5 Key4 Key3 Key2 Key1 Key0 EB n + 1 Key module 2 Key14 Key13 Key12...

  • Page 47: Output Images

    Connecting 5.3 Output images Slot Byte *) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Powerride 2 EB n + 0 Start but‐ Key1 EB n + 1 Counter Powerride 2 Slot Byte *) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Powerride 3...
  • Page 48 Connecting 5.3 Output images Base Slot Byte Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Base AB n + 0 KT-OUT8 KT-OUT7 KT-OUT6 KT-OUT5 KT-OUT4 KT-OUT3 KT-OUT2 KT-OUT1 X515.20 X515.19 X515.18 X515.17 X515.16 X515.15 X515.14 X515.13 AB n + 1 KT-OUT16 KT-OUT15 KT-OUT14...
  • Page 49 Connecting 5.3 Output images Slot Byte *) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Key module 4 AB n + 0 LED key module 4 LED8 LED7 LED6 LED5 LED4 LED3 LED2 LED1 AB n + 1 LED key module 4 LED15 LED14 LED13...

  • Page 50: Changing The The Color Values Of The Key Module Leds

    Connecting 5.4 Changing the the color values of the key module LEDs Slot Byte *) Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Powerride 3 AB n + 0 Powerride 3 LED scale LED 24 AB n + 1 Powerride 3 LED scale LED23 LED22 LED21...

  • Page 51: Service And Maintenance

    Service and maintenance Cleaning the device Use a soft cloth moistened either with water or a mild cleaning agent to clean the housing and operator controls of the device. Note Switch the device off for cleaning Clean the device only when it is switched off. This way, you ensure that you cannot unintentionally trigger any functions by touching the keys.
  • Page 52 Service and maintenance Checking the emergency stop button Check the emergency stop button regularly to ensure that it functions correctly. Suspected malfunction If you suspect a malfunction due to unusual product reactions, isolate the device from power. Immediately inform qualified personnel to check the function and ensure that the product functions correctly.

  • Page 53: Diagnostics

    Diagnostics LED displays LED states in PROFINET mode State H4 PN H5 IE H3 PWR PER *) SYNC FAULT 0 Device is switched off 1 Device is switched on and the in‐ ternal voltage is in the setpoint range 2 Boot loader is started 3 Linux is started 4 MCP software is running, no PN 1 Hz...
  • Page 54 Diagnostics 7.1 LED displays State H4 PN H5 IE H3 PWR PER *) SYNC FAULT 4 MCP software is running, no IE 1 Hz communication 5 MCP software is running, IE com‐ 0.5 Hz munication established 6 Error, e.g. incorrect configuration 4 Hz 4 Hz 4 Hz...

  • Page 55: Technical Data

    Technical data Supplementary electrical conditions 8.1.1 Power supply Requirements for DC power supplies WARNING Electric shock due to connection of an unsuitable power supply When equipment is connected to an unsuitable power supply and/or insufficiently grounded or rear cover (Page 31), exposed components may carry a hazardous voltage that might result in serious injury or death.

  • Page 56: Grounding Concept

    Technical data 8.1 Supplementary electrical conditions Table 8-1 Requirements of the DC power supply Rated voltage According to EN 61131-2 24 VDC Voltage range (mean value) 20.4 VDC to 28.8 VDC Voltage ripple, peak/peak 5% (unsmoothed 6-pulse rectifi‐ Ramp-up time when switched on cation) Non-periodic overvoltages ≤...

  • Page 57: Ri Suppression Measures

    • Only use cables approved by SIEMENS for the signal lines from and to the Control Unit. • Signal cables must not be routed close to strong external magnetic fields (e.g. motors and transformers).

  • Page 58: Emf Assessments For 24 V Components

    Technical data 8.2 Standards and approvals 8.1.4 EMF assessments for 24 V components The 24 V components, e.g. control systems (NCU, MCU, PPU), PCUs/IPCs, operator panels, handheld terminals and machine control panels do not generate any appreciable electromagnetic fields. No minimum clearance has to be maintained for 24 V components. 8.1.5 SINUMERIK South Korea information EMC limit values in South Korea...

  • Page 59: Recycling And Disposal

    The products comply with the China RoHs regulation. Further information can be found on the Internet at the following link: SIOS (https:// support.industry.siemens.com/cs/document/109773373/ccc-fm?dti=0&lc=en-US) Recycling and disposal For environmentally friendly recycling and disposal of your old device, please contact a company certified for the disposal of electrical and electronic waste and dispose of the device in accordance with the regulations in your country.
  • Page 60 Technical data 8.3 Recycling and disposal ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 61: Spare Parts/Accessories

    Spare parts/accessories Overview Name Description Article number Ethernet cable For universal use 6XV1840-2AH10 trailable 6XV1840-3AH10 Ethernet connector Industrial Ethernet FastConnect RJ45 plug 90 2x 2 6GK1901-1BB10-2AA0 180° cable outlet Ethernet connector Industrial Ethernet FastConnect RJ45 plug 90 2x 2 6GK1901-1BB20-2AA0 90°...

  • Page 62: Handwheel Connection

    Spare parts/accessories 9.2 Handwheel connection Handwheel connection The handwheels are connected according to the display. ① Connection plug: e.g. Harting 09451819000 ix Industrial® type B ② Length as required ③ Cable: 6FX8008-1BD61 ④ Strip cable sheath 45 + 2 mm ⑤...

  • Page 63: Safety Symbols

    Safety symbols Icon Explanation The equipment is only suitable for direct current. Used for marking cor‐ responding terminals. Direct current For marking the connection for an external protective conductor for pro‐ tecting against electrical shock in the event of an error or for a connect‐ ing terminal of the external protective conductor.
  • Page 64 Safety symbols ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

  • Page 65: Index

    Index Cables USB X121, X122, X123 and X124, 40 Care, 51 Cleaning agent, 51 Connection conditions EMC measures, 55 End user interface, 55 Protective separation, 55 EMC measures, 57 Connection conditions, 55 End user interface Connection conditions, 55 Interface USB X121, X122, X123 and X124, 40 Key caps, 13 Maintenance, 51 Potential equalization, 56...
  • Page 66 Index ONE MCP Part 1: MCP xxxx Equipment Manual, 07/2020, A5E50324729B AA...

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