Related Manuals for Huawei PDC-0250
Summary of Contents for Huawei PDC-0250
- Page 1 Part Number: 31507247 PDC-(0250, 0400, 0630) DC0384BXA Battery Circuit Breaker Box Quick Installation Guide Issue Date 2019-05-20 HUAWEI TECHNOLOGIES CO., LTD.
- Page 2 Notice The purchased products, services and features are stipulated by the contract made between Huawei and the customer. All or part of the products, services and features described in this document may not be within the purchase scope or the usage scope. Unless otherwise specified in the contract, all statements, information, and recommendations in this document are provided "AS IS"...
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Page 3: Table Of Contents
3.4 Connecting Cables ..............................13 3.4.1 Installing a Ground Cable ............................13 3.4.2 Installing a Power Cable ............................14 3.4.3 Installing a Signal Cable ............................18 4 Setting Parameters ........................28 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 4: Safety Precautions
Correctly set the dual in-line package (DIP) switch on the control board; otherwise, the BCB box cannot work properly. Correctly connect the signal cables on the control board; otherwise, the BCB box cannot work properly. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 5 Prevent liquid or other foreign matter from entering the BCB box. Do not place containers with liquid near the BCB box. Perform electrical connection to a specified torque. To avoid damages, move the BCB box gently. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
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Page 6: Overview
(UPS) and protects batteries. It has the following three models: PDC-0250DC0384BXA PDC-0400DC0384BXA PDC-0630DC0384BXA Figure 2-1 BCB box (1) Lock (2) Handle (3) Logo (4) Cable cover Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 7: Interior
(5) Control board (6) Circuit breaker (7) Negative wiring (8) Neutral wiring terminals terminals (connecting to the (connecting to the UPS) UPS) (9) Positive wiring terminals (connecting to the UPS) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 8: Bib Board
(6) Jumper pin 2 (7) Power supply port for batteries Figure 2-4 New BIB board (1) Communications port with the (2) Cascading (3) Jumper cap port (4) Reserved (5) Reserved (6) Tripping signal port Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 9 PDC-(0250, 0400, 0630) DC0384BXA Battery Circuit Breaker Box Quick Installation Guide 2 Overview (7) DIP switch (8) Reserved (9) Reserved (11) Jumper pin (12) Power supply port for (10) Jumper pin 1 batteries Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
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Page 10: Installation
Insulated torque Multimeter (PH2 x 150 mm or wrench wrench PH3 x 250 mm) Combination wrench Hydraulic pliers Diagonal pliers Wire stripper Hammer drill (with Hand-held electric Polyvinyl chloride Hole saw Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 11: Environment
The BCB box should be far away from direct sunlight, dust, volatile gases, corrosive materials, conductive metal dust, and salty air. 3.2.3 Cable Connection Precautions Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 12: Mechanical Installation
1.6 N· m 5 N· m 13 N· m 27 N· m 47 N· m 3.3 Mechanical Installation Wall-mounted Step 1 Install four mounting brackets on the BCB box using eight M4 screws. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 13 PDC-(0250, 0400, 0630) DC0384BXA Battery Circuit Breaker Box Quick Installation Guide 3 Installation Figure 3-1 Installing mounting brackets Step 2 Drill holes in the wall based on specified dimensions. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 14 Step 3 Insert four M6 expansion bolts into the mounting holes in the wall. Drill holes. Knock expansion sleeve completely into the holes with rubber mallet. Partially tighten the expansion bolt. Remove the bolt, spring washer, and flat washer. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 15 Step 1 Install four mounting brackets on the BCB box using eight M4 screws. Step 2 Install screws on a battery rack (partially tighten the screws), mount the BCB box onto the screws, and tighten the screws. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
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Page 16: Connecting Cables
Step 4 Reinstall the top and bottom panels. Step 5 Route cables through the holes in the insulation cover. Step 6 Ground the BCB box. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. -
Page 17: Installing A Power Cable
Two battery strings are connected to one BCB box. The installation sequence and position of power cables are the same as those of a single battery string. Install the power cables by referring to the method of installing a power cable for a single battery string. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 18 UPS) the UPS) terminals on the UPS) Step 2 Connect the power cables on the BCB box to the battery. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 19 Step 1 Connect power cables on the BBB box to UPS battery input terminals. Step 2 Connect power cables between the BCB boxes and the BBB box. Step 3 Connect power cables on the BCB boxes to batteries. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 20 BCB box 3 (connecting to 4 (connecting to 4 (connecting to negative terminals positive terminals on neutral terminals on on battery string 3) battery string 4) battery string 4) Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
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Page 21: Installing A Signal Cable
Ensure that the signal cable is no longer than 50 m. Single Battery String Step 1 Connect a signal cable between the BIB and the MUE05A. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 22 MUE05A BCB Signal Port BIB J1 Signal Port Description 5 OL BCB box connected BCB box circuit breaker 6 STA state 7 DRV BCB box trip control 8 GND signal grounding Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 23 Breaker Box Quick Installation Guide 3 Installation Figure 3-10 Connecting the control signal cable (new BIB board) Figure 3-11 J1 port pin Table 3-4 Pin definitions for the J1 port Description Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 24 Step 2 After connecting the signal cable, set toggle switch 1 to ON and toggle switch 2 to OFF for the DIP switch on the control board. Figure 3-12 DIP switch (old BIB board) (1) Control signal port J1 (2) DIP switch S1 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 25 Step 4 Reinstall the isolation board and lock the BCB box. ----End Multiple Battery Strings Step 1 Connect a signal cable between the BIB and the MUE05A. Step 2 Connect the cascading signal cable between the BIB boards. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 26 2 EXDRV- 2 EXDRV- 7 DRV 3 EXAUX+ 3 EXAUX+ 7 DRV 7 DRV 3 EXAUX+ 3 EXAUX+ 8 GND 4 EXAUX- 4 EXAUX- 8 GND 8 GND 4 EXAUX- 4 EXAUX- Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 27 Figure 3-15 Connecting the signal cable of the BIB board (new BIB board) Figure 3-16 J1 and J2 port pin Table 3-7 Pin definitions for the J1 and J2 ports J1 Port J2 Port EXDRV+ EXDRV- Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 28 8 EXAUX- Step 3 Set the status of the DIP switch on the BIB board. Figure 3-17 DIP switch (old BIB board) (1) Control signal port J1 (2) DIP switch S1 Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 29 Table 3-10 DIP switch status of the BIB board (new BIB board) Number of BIB1 BIB2 BIB3 BIB4 BIB Boards S1 ON S2 OFF S1 OFF S1 OFF S2 OFF S2 ON Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 30 The toggle switch is ON when it is switched to the silk screen ON and is OFF when switched to the other end. Step 4 Check that the cables are properly connected. Step 5 Reinstall the isolation board and lock the BCB box. ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
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Page 31: Setting Parameters
UPS WebUI Step 1 Log in to the WebUI and choose Monitoring > Param. Settings > Dry Contacts. The preset passwords for admin and operator on the WebUI are both Changeme. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd. - Page 32 The preset passwords for admin and operator on the WebUI are both Changeme. Step 2 Set Mue05a connection to Enable and then set both BCB connection and Battery breaker to Enable. Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.
- Page 33 PDC-(0250, 0400, 0630) DC0384BXA Battery Circuit Breaker Box Quick Installation Guide 4 Setting Parameters Figure 4-3 BCB setting ----End Issue 03 (2019-05-20) Copyright © Huawei Technologies Co., Ltd.