Laws in the United States and other countries preserve for Motorola certain exclusive rights for copyrighted computer programs. Accordingly, any copyrighted Motorola computer programs contained in the Motorola products described in this document may not be copied or reproduced in any manner without the express written permission of Motorola.
68015000181-LB Contents Contents Copyrights........................3 List of Figures......................9 List of Tables......................13 Icon Conventions...................... 17 Chapter 1: Scope of This Manual................19 1.1 Safety Information........................19 1.2 Safety Information........................19 1.3 MTM5x00 Manuals and User Guides..................19 Chapter 2: Model Information and Accessories.............23 2.1 Model Descriptions........................
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68015000181-LB Contents 4.3.4 Adding Extra Accessories to the Remote Head by Expansion Cable......53 4.3.5 Installing the Accessories Expansion Cable............54 4.4 MTM5500 Remote Mount Installation..................54 4.4.1 Ethernet Cables....................... 59 4.4.2 Installing the Remote Mount Ethernet Control Head (eCH) onto the Remote Mount Trunnion......................60 4.4.3 Installing the Remote Mount Ethernet Control Head (eCh) in a DIN Mount Bracket.........................61...
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68015000181-LB Contents 5.4.2 25-Pin subD Connector....................99 5.4.3 9-Pin subD Connector....................100 5.5 Connectors and Pin Assignment of Ethernet Expansion Head........... 101 5.5.1 Ethernet Control Head Interfaces................101 5.5.2 9-Pin subD Connector....................102 5.6 Connector and Pin Assignment of the Enhanced Control Head..........102 5.7 Connector and Pin Assignment of Ethernet Control Head (eCH)........106 5.8 Connecting Cables......................
68015000181-LB List of Figures List of Figures Figure 1: Power Cabling Routing to Engine Compartment..............41 Figure 2: Power Cable Assembly......................42 Figure 3: Accessory Plug........................44 Figure 4: Radio with Mount Kit....................... 46 Figure 5: Radio with Demount Tools...................... 47 Figure 6: Typical Desktop Mounting....................... 48 Figure 7: Remote Mount Installation with Remote Head Enhanced/Data Expansion Head Enhanced............................
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68015000181-LB List of Figures Figure 34: Motorcycle Mount Enhanced Control Head - Front Side............73 Figure 35: Motorcycle Installation......................75 Figure 36: Upward Movement........................ 76 Figure 37: Downward Movement......................76 Figure 38: Motorcycle Mount Enhanced Control Head Mounted in a Trunnion........77 Figure 39: Data Box Radio Interface Description................... 78 Figure 40: Configuration with Two Control and Data Terminals.............79 Figure 41: Remote Mount Installation with Junction Box................81 Figure 42: Connectors on the Junction Box –...
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68015000181-LB List of Figures Figure 73: Connecting Cable - Radio-to-Junction Box................. 115 Figure 74: Standardized RS232 Cable....................116 Figure 75: Pin Assignment of Cable from Accessory Connector to Microphone Housing....117 Figure 76: Active Data Cable PMKN4104_..................118 Figure 77: Connections to the Rear Side of the Radio................. 120 Figure 78: External Speaker Trunnion Bracket..................
68015000181-LB List of Tables List of Tables Table 1: Radio Model Descriptions......................23 Table 2: Sales Model Nomenclature...................... 23 Table 3: Sales Models – Description of Symbols................... 23 Table 4: Type and Model Numbers......................24 Table 5: General Specifications......................26 Table 6: Receiver Specifications......................27 Table 7: Transmitter Specifications......................
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Motorola Centers..........................125 Table 69: Service Information – Telephone Numbers and Addresses of Latin America Radio Support Centers..........................129 Table 70: Service Information – Telephone Numbers and Addresses of Latin America Motorola Centers............................129 Table 71: Equipment Electrical Ratings....................133 Table 72: Normal Load Conditions....................... 133...
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68015000181-LB List of Tables Table 73: Fuse Identification........................ 133 Send Feedback...
68015000181-LB Icon Conventions Icon Conventions The documentation set is designed to give the reader more visual clues. The following graphic icons are used throughout the documentation set. DANGER: The signal word DANGER with the associated safety icon implies information that, if disregarded, will result in death or serious injury.
This radio device is NOT authorized for general population, consumer, or any other use. To ensure compliance to RF Energy Safety Standards: • Install only Motorola approved antennas and accessories. • Be sure that antenna installation is per Vehicle Antenna Installation on page 119.
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68015000181-LB Chapter 1: Scope of This Manual • MTM5x00 Installation Manual (English/German) Service Manual • 68015000183 MTM5200/MTM5400/MTM800 FuG Basic Service Manual EMEA (English) • 68015000587 MTM5200/MTM5400 Basic Service Manual APAC (English) Quick Start Guides • 68015000289 MTM5x00 Quick Start Guide (English) •...
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68015000181-LB Chapter 1: Scope of This Manual • 68015000689 TSCH Quick Start Guide (Portuguese) • 68015000690 TSCH Quick Start Guide (Hebrew) • 68015000691 TSCH Quick Start Guide (Romanian) • 68015000692 TSCH Quick Start Guide (Catalonian) NOTICE: TSCH stands for Telephone Style Control Head. User Guides •...
68015000181-LB Model Information and Accessories Chapter 2 Model Information and Accessories Model Descriptions Table 1: Radio Model Descriptions Model Description Dash Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, and Installation Accessories. Desk Mount with Mobile Terminal with Direct Mount Enhanced Control Head, Speaker, Microphone or Handset, Standard User Guide, Installation Accessories, and Tray with a Power Supply.
N = Standard Package G = FuG Models Mobile Terminal Model Information NOTICE: Motorola Solutions uses sales model prefixes to denote regional kit differences. AZ or MD may be found in use. Table 4: Type and Model Numbers This manual applies to the following Mobile Terminal Models: Type No.
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68015000181-LB Chapter 2: Model Information and Accessories Type No. Series Sales Model No. Short Description Model M83PCS6TZ6AN MTM5200 380–430 MHz, REMOTE M83PCS6TZ2AN MTM5200 380–430 MHz, M’CYCLE M83PCA6TZ5AN MTM5200 380–430 MHz, DATA M83RCS6TZ5AN MTM5200 410–470 MHz, DASH M83RCS6TZ4AN MTM5200 410–470 MHz, DESK MT553C 5200 M83RCS6TZ6AN...
68015000181-LB Chapter 2: Model Information and Accessories Type No. Series Sales Model No. Short Description Model NOTICE: Models 5500 M3 must select Telephone Style Control Head – TSCH and/or Ethernet Control Head – eCH WARNING: Ethernet Expansion Heads are only compatible with Ethernet Remote Heads. Do not mix the Ethernet control head with non-Ethernet control heads.
68015000181-LB Chapter 2: Model Information and Accessories Table 6: Receiver Specifications Parameter Value Receiver Type Direct Conversion Frequency Range TMO MT853C 350–390 MHz MT953C 380–430 MHz MT553C 410–470 MHz MT753C 806–870 MHz Frequency Range DMO MT853C 350–390 MHz MT953C 380–430 MHz MT553C 410–470 MHz MT753C...
68015000181-LB Chapter 2: Model Information and Accessories Parameter Value MT553C 410–470 MHz MT753C 806–870 MHz Frequency Range DMO MT853C (MTM5200, MTM5400) 350–390 MHz MT953C (MTM5x00) 380–430 MHz MT553C (MTM5x00) 410–470 MHz MT753C (MTM5x00) 851–870 MHz Frequency Stability Locked to Base +/- 100 Hz Not Locked to Base +/- 1 kHz...
68015000181-LB Chapter 2: Model Information and Accessories Accessory Part Number Remote Mount Control Head, Taiwanese Keypad PMWN4021_ Remote Mount Control Head, Cyrillic Keypad PMWN4022_ Remote Mount Control Head, Roman Keypad - Hungar- PMWN4023_ Table 9: Expansion and Remote Head Kits Accessory Part Number Data Expansion Head...
68015000181-LB Chapter 2: Model Information and Accessories Accessory Part Number Kit, Telephone Handset Bracket NNTN7232_ Kit, Telephone Handset Hardware NNTN7214_ Table 13: PTT Switches Accessory Part Number External PTT with Emergency Footswitch (use together RLN4836AR with a Junction Box) Gooseneck PTT (use together with a Junction Box) RLN4858_ Pushbutton PTT RLN5926_...
68015000181-LB Chapter 2: Model Information and Accessories Accessory Part Number Remote Mount Cable (Terminal to Control Head), 5 m RKN4078_ Remote Mount Cable (Terminal to Control Head), 7 m RKN4079_ Remote Mount Cable (Terminal to Control Head), 10 m PMKN4020_ Speaker Extension Cable PMKN4119_ Speaker Extension Cable (use together with Junction...
68015000181-LB Chapter 2: Model Information and Accessories Table 22: Mounting (Control Head) Accessory Part Number DIN Mount Bracket PMLN5093_ Motorcycle Mount Trunnion Kit PMLN5092_ Remote Mount Trunnion Kit PMLN4912_ Table 23: Programming/Data Accessory Part Number Active Data Cable PMKN4104_ KVL Cable PMKN4108_ USB Programming Cable (Mobile Microphone Port) HKN6184_...
68015000181-LB Chapter 2: Model Information and Accessories Table 25: GPS Accessory Part Number Antenna Combined Tetra and GPS 350MHz PMAE4493_ Antenna Combined Tetra and GPS 380–430MHz SMA GMAE4507_ Antenna Combined Tetra and GPS 430–470 MHz SMA PMAE4269_ Antenna Combined Tetra and GPS 806–870 MHz SMA PMAF4408_ Antenna GPS Only Magnetic Mount SMA GMAG4254_...
68015000181-LB Chapter 2: Model Information and Accessories Accessory Part Number Ethernet Remote Control Head (eCH) Cyrillic PMWN4037_ Ethernet Remote Control Head (eCH) Hebrew PMWN4038_ Ethernet Telephone Style Control Head (TSCH) Roman PMWN4025_ Ethernet Telephone Style Control Head (TSCH) Arabic PMWN4030_ Ethernet Telephone Style Control Head (TSCH) Cyrillic PMWN4031_ Ethernet Telephone Style Control Head (TSCH) He-...
68015000181-LB Chapter 2: Model Information and Accessories Table 31: PTT Switches Accessory Part Number External PTT with Emergency Footswitch RLN4836AR Gooseneck PTT RLN4858_ Pushbutton PTT RLN5926_ Pushbutton with Remote PTT RLN4857_ Table 32: Cables Accessory Part Number Accessory Kit PMLN6487_ RECH Y-Cable with Fuse (2 A) PMKN4133_ TETRA Mobile Ethernet Cable, 3 m...
68015000181-LB Chapter 2: Model Information and Accessories Table 35: Mounting (Transceiver) Accessory Part Number High Profile Mounting Bracket GLN7317_ Key Lock Mount RLN4779_ Low Profile Mounting Bracket GLN7324_ Mounting Frame to Install Transceiver in DIN-A Slot PMLN5094_ Table 36: Mounting (Control Head) Accessory Part Number DIN Mount Bracket...
68015000181-LB Chapter 2: Model Information and Accessories Table 41: Ferrites for Ethernet Control Head Accessory Part Number Assembly, Ferrite Beads PMLN6488_ Keep the GCAI connector cover supplied with the new Control Head. Requires Junction Box, GMLN5089_. The cable, PMKN4104_, is only compatible when a Data Expansion Head Enhanced is not fitted as part of a remote mount configuration.
This product must be installed in a vehicle in accordance with the vehicle manufacturer guidelines and the instruction detailed in this manual. Only the specified Motorola parts in this manual should be used. This radio is only designed and certified to be used for terrestrial use only.
68015000181-LB Chapter 3: Vehicle Preparation Uninstalling the Radio Procedure: 1 Before uninstalling the radio: a Switch the radio off. b Wait for a minimum of 4 seconds after the radio switch is released. c Disconnect the 13.2 V main power supply. 2 Alternatively, turn off the main power supply without switching OFF the radio.
68015000181-LB Chapter 3: Vehicle Preparation Figure 1: Power Cabling Routing to Engine Compartment FL0830246-O Number Description Red lead Black lead Grommet Engine Compartment Firewall 4 Connect the black lead of the DC power cable to the nearest vehicle chassis ground point (using the provided ring lug if necessary).
68015000181-LB Chapter 3: Vehicle Preparation Figure 2: Power Cable Assembly 1FL08302470 Number Description Red lead Black lead (min. 2,5 mm) Adapter Red lead (min. 2,5 mm) Fuse holder Fuse (10A) Mounting hole To battery (-) or chassis Cover Ring lugs To battery (+) Red lead (min.
68015000181-LB Chapter 3: Vehicle Preparation Postrequisites: See the following table for power cables available for this radio. 3.3.1 DC Power Cables Table 42: DC Power Cables Number Description Rating GKN6270_ Power Cable to battery with fuse 10 A 12V Power Cable to Battery, Length: 3 m GKN6274_ Power Cable to battery with fuse 10 A 12V Power Cable to Battery, Length: 6 m...
39. Motorola recommends a suitable range of DC/DC converters available from Alfatronix LTD UK. Some models are also available through Motorola Radio Aftermarket and Accessory Division (AAD), check with your Account Manager. The ignition sense cable kit contains a thin cable and a fuse holder.
68015000181-LB Radio Installation Chapter 4 Radio Installation Dashboard Installation This section explains Dashboard Installation — M1. 4.1.1 Installing the Radio in an Automotive Dashboard Procedure: 1 Open out the radio cut-out (DIN Slot) in the dashboard. 2 Remove the top plastic cover off the radio. 3 Insert the mounting frame into the cut-out and retain it by bending back the relevant fixing tabs, using all 6 where possible, to hold it in place.
68015000181-LB Chapter 4: Radio Installation Figure 4: Radio with Mount Kit Number Description Demount Tool (8166514A01) – included in DIN Mount Kit Din Mount Kit PMLN5094_ (includes Demount Tool) 4.1.3 Removing the Radio from the Frame Procedure: 1 Remove both rubber side caps from the Enhanced Control Head. 2 Insert the demount tool into the two openings.
68015000181-LB Chapter 4: Radio Installation Figure 5: Radio with Demount Tools 3 Push the demount tools through the openings in the frame. 4 Slide out the radio. Desktop Installation The Desktop Station option provides the terminal with the desk microphone, power supply, desk top tray (without a speaker) and external loudspeaker.
68015000181-LB Chapter 4: Radio Installation 2 Make sure that sufficient air can flow around the terminal to permit adequate cooling. 3 Choose a flat surface for the desktop tray and external loudspeaker. 4 Be sure that the mounting surface is able to adequately support the weight of the terminal and tray.
68015000181-LB Chapter 4: Radio Installation Table 44: Associated Components Item Description Part Number Desktop Microphone RMN5106_ External Speaker 13 W RSN4002_ External Speaker, 7 W RSN4003_ Small Loudspeaker 5 W RSN4004_ Desktop Tray w/o speaker GLN7318_ Desktop Power Supply Unit or Power Supply 14V 15A UNI GPN6145_ or 117/240 VAC HPN4007_...
NOTICE: Vehicle installations require attention to the effects of EMC and over long cable runs additional protection may be required. Motorola has suitable suppression kits such as Part Number 01015001001 Toroid EMC Suppression Kit. Wind the Remote Mount Cable ten times around each toroid.
68015000181-LB Chapter 4: Radio Installation Figure 8: Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion 155+/-0,3mm 31mm 1 and 2 – Remote Mount Trunnion Kit (PMLN4912) 4.3.2 Installing the Remote Mount Enhanced Control Head in a DIN Mount Bracket When and where to use: Follow these steps to install the Remote Mount Enhanced Control Head in a DIN Mount Bracket.
68015000181-LB Chapter 4: Radio Installation Figure 9: Remote Mount Enhanced Control Head Installation with DIN Mount Bracket 155+/-0,15mm 76,5mm 1 and 2 – DIN Mount Bracket Kit (PMLN5093) 4.3.3 Inserting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame When and where to use: Follow these steps to insert the remote mount enhanced control head with the DIN mount bracket.
68015000181-LB Chapter 4: Radio Installation Figure 10: Radio with Mounting Bracket and Mounting Kit 4.3.4 Adding Extra Accessories to the Remote Head by Expansion Cable The Accessories Expansion Cable (PMKN4029_) allows the radio to have extra accessories using the Mobile Microphone Port (MMP). Send Feedback...
68015000181-LB Chapter 4: Radio Installation Figure 11: Accessories Expansion Cable with the Mobile Microphone Port (MMP) Number Description Accessories Expansion Cable PMKN4029_/PMKN4056_ Mobile Microphone Port 4.3.5 Installing the Accessories Expansion Cable When and where to use: Follow these steps to install the accessories expansion cable. Procedure: 1 Plug in the Accessories Expansion Cable to the subD Port of the Remote Mount Enhanced Control Head.
68015000181-LB Chapter 4: Radio Installation • Remote Mount installation with Ethernet Telephone Style Control Head (TSCH) • Dual Control Head with two eCH • Dual Control Head with two TSCH • Dual Control Head with a combination of eCH and TSCH •...
68015000181-LB Chapter 4: Radio Installation Figure 13: Remote Mount Installation with Ethernet Telephone Style Control Head (TSCH) PMWN4025_ Figure 14: Dual Control Head with Two eCH Send Feedback...
68015000181-LB Chapter 4: Radio Installation Figure 15: Dual Control Head with Two TSCH Figure 16: Dual Control Head with a Combination of eCH and TSCH Send Feedback...
68015000181-LB Chapter 4: Radio Installation Figure 17: Multi Radio Control Installation with eCH Figure 18: Multi Radio Control Installation with TSCH IMPORTANT: If you are typing a message on one Control Head, key presses (except Emergency) are ignored on the other Control Head. Besides, it is possible to turn off the radio using the Power Off button of the inactive Control Head.
68015000181-LB Chapter 4: Radio Installation 4.4.1 Ethernet Cables WARNING: Ethernet Expansion Heads are only compatible with Ethernet Remote Heads. Do not combine Ethernet Control Head with non-Ethernet Control Head. Also, ensure use of proper Ethernet cables to connect the Ethernet Expansion Head with TSCH, eCH or to another Ethernet Expansion Head.
68015000181-LB Chapter 4: Radio Installation Figure 21: Ethernet Cable (PMKN4176_, PMKN4177_, and PMKN4178_) NOTICE: For PMKN4135_, the open-end wire at the "CH" end shall be terminated with the in- box RJ50 plug based on the Ethernet Cable Pin Diagram. After routing the transceiver to the Control Head, use a 10P10C Crimping Tool to crimp the RJ50 plug to the open end of the cable.
68015000181-LB Chapter 4: Radio Installation Figure 22: Remote Mount Enhanced Control Head Installation with Remote Mount Trunnion 155+/-0,3mm 31mm 1 and 2 – Remote Mount Trunnion Kit (PMLN4912_) 4.4.3 Installing the Remote Mount Ethernet Control Head (eCh) in a DIN Mount Bracket When and where to use: Follow these steps to install the Remote Mount Enhanced Control Head in a DIN Mount Bracket.
68015000181-LB Chapter 4: Radio Installation Figure 23: Remote Mount Enhanced Control Head Installation with DIN Mount Bracket 155+/-0,15mm 76,5mm 1 and 2 – DIN Mount Bracket Kit (PMLN5093_) 4.4.4 Inserting the Remote Mount Ethernet Control Head (eCH) with the DIN Mount Bracket into the DIN Frame When and where to use: Follow these steps to insert the remote mount enhanced control head with the DIN mount bracket.
68015000181-LB Chapter 4: Radio Installation Figure 24: Mounting the Remote Mount Enhanced Control Head with the DIN Mount Bracket into the DIN Frame 4.4.5 Adding Extra Accessories to the Ethernet Control Head (eCH) and Telephone Style Control Head (TSCH) The Accessories Expansion RECH Y-Cable (PMKN4133_) allows the user to connect extra accessories.
68015000181-LB Chapter 4: Radio Installation Figure 25: Accessories Expansion RECH Y-Cable Number Item Ethernet Remote Head with the cable connected (by the D-25 Connector) Ground Wire and External Power Wire, Input supply 12 V/24 V: 2A – These connec- tions correspond to P4 and P5 detailed in Figure 71: RECH Y-Cable Pin Diagram on page 114 which provides the Pin Diagram of Cable PMKN4133.
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68015000181-LB Chapter 4: Radio Installation Number Item Speaker Wires – These connections correspond to P6 detailed in Figure 71: RECH Y- Cable Pin Diagram on page 114 and correspond to the Loudspeaker output of the eCH. The Audio Amplifier which supplies this output requires an independent DC Sup- ply, refer to Number 2.
68015000181-LB Chapter 4: Radio Installation Figure 26: Accessories Expansion TSCH Y-Cable Number Item Telephone Style Control Head Ground Wire and External Power Wire, Input supply 12 V/24 V: 2A. These connec- tions correspond to P3 and P4 detailed in Figure 72: TSCH Y-Cable Pin Diagram on page 114 which provides the Pin Diagram of PMKN4134_.
68015000181-LB Chapter 4: Radio Installation Number Item Speaker Wires – Tthese connections correspond to P5 detailed in Figure 72: TSCH Y- Cable Pin Diagram on page 114 and correspond to the Loudspeaker output of the TSCH. The Audio Amplifier, which supplies this output, requires an independent DC Supply, refer to Number 2.
68015000181-LB Chapter 4: Radio Installation Figure 28: TSCH Handset and Cradle IMPORTANT: Do not install the TSCH in the following ways. Figure 29: TSCH Unsupported Installation Send Feedback...
4.4.6.1 Mounting TSCH Cradle onto Slim Bracket Procedure: 1 Place the bracket on intended location and tighten the four Screws (Motorola Part Number: 0312002B14) on screw holes as illustrated in the following picture. Figure 30: Slim Bracket 2 Tighten the four screws (Motorola Part Number: 03012069001) on four inserts of TSCH cradle as illustrated in the following picture with 5 lbf in (0.5649 Nm) screw torque.
68015000181-LB Chapter 4: Radio Installation Figure 31: Rear View of TSCH Cradle 3 Slot the TSCH cradle into the Slim Bracket by aligning the four screws with the ‘keyholes’ on the bracket. Send Feedback...
68015000181-LB Chapter 4: Radio Installation Figure 32: Rear View of the TSCH Cradle with Slim Bracket Number Description Bracket Hook TSCH Cradle Locking Slot 4 Pull down the TSCH cradle until the Bracket Hook is fully engaged to the TSCH Cradle Locking Slot.
Figure 33: Rear View of the TSCH Cradle with Attached Slim Bracket Motorcycle Mount Enhanced Control Head Installation Motorola provides standard Motorcycle installation kits for a range of applications including four Button Handlebar Control with integrated Helmet Headset and true Covert installations.
68015000181-LB Chapter 4: Radio Installation 4.5.1 Installing Motorcycle Mount Enhanced Control Head Planning is the key to fast, easy radio installation. Before a hole is drilled or a wire is run, inspect the vehicle and determine how and where you intend to mount the antenna, radio, and accessories. Plan wire and cable runs to provide maximum protection from pinching, crushing, and overheating.
68015000181-LB Chapter 4: Radio Installation Figure 35: Motorcycle Installation 10 Slide the Motorcycle Mount Enhanced Control Head onto the mounting trunnion until it snaps into place. 11 Tighten the screws at both sides of the trunnion. After a few turns, tilt the Motorcycle Mount Enhanced Control Head for an optimum view of the display.
68015000181-LB Chapter 4: Radio Installation 4.5.2 MTM5200/MTM5400 Mechanical Parts Figure 38: Motorcycle Mount Enhanced Control Head Mounted in a Trunnion 155+/-0.1 mm 33 mm Table 48: Motorcycle Mount Enhanced Control Head - Mechanical Parts List for Installation Item Description Part Number Motorcycle Mount TELCO Cable PMKN4030_ Motorcycle Trunnion Kit...
68015000181-LB Chapter 4: Radio Installation 4.5.4 Adding Extra Connectivity to the Motorcycle Mount Enhanced Control Head For information on adding extra connectivity using the Accessories Expansion Cable and the Mobile Microphone Port (MMP)/USB Port module, see sections: “Adding Extra Accessories to the Remote Head by Expansion Cable”...
68015000181-LB Chapter 4: Radio Installation Number Description Data Expansion Head Enhanced Terminal Transceiver Box Accessory Connector (26-Pin) SMA GPS Connector Power Connector BNC Antenna Connector BNC RF Connector DB9–DB9 RS232 Cable Data Terminal (can be connected either from the front or the back of the Terminal Transceiver Box) USB Cable 4.6.3...
68015000181-LB Chapter 4: Radio Installation Number Description 9-Pin subD Connector (female), 8-Wire RS232 PEI Interface Data Expansion Head Enhanced Terminal Transceiver Box Accessory Connector (26-Pin) / USB 2.0 SMA GNSS Connector Power Connector BNC Antenna Connector RS232 PEI Connection Control and Data Terminal via RS232 USB 2.0 Cable for PEI and Programming Control and Data Terminal via USB 2.0 4.6.4...
68015000181-LB Chapter 4: Radio Installation Number Description Laptop NOTICE: The junction box PCB is not repairable. Order a new junction box as necessary. 4.6.5 Installing Junction Box The junction box can be installed horizontally and vertically. The junction box has no connector sealing and is designed for use in dust and water protected location only.
68015000181-LB Chapter 4: Radio Installation 4.6.7 Connectors on the Junction Box Figure 42: Connectors on the Junction Box – Front Panel 6 5 4 3 2 1 6 5 4 3 2 1 Connectors on the Junction Box - Front Panel 1= Connecting cable from 2 = Connector for accessory terminal 3 = Visor Micro-...
68015000181-LB Chapter 4: Radio Installation Figure 43: Connectors on the Junction Box – Rear Panel Connectors on the Junction Box - Rear Panel 4 = Auxillary PEI port 5 = 16 Pin Connector 6 = Connector for 7 = TELCO-connector can be used with for Accessories, uses connecting a laptop...
68015000181-LB Chapter 4: Radio Installation Figure 45: Connection Plan for the Alarm Relay +12V +12 V +12 V +12 V +12 V +12 V Number Description JUNCTION BOX TERMINAL EXTERNAL ALARM BUZZLER ALARM RELAY Figure 46: Connection Plan for the Emergency Switch Number Description Junction Box Terminal...
68015000181-LB Chapter 4: Radio Installation Figure 47: Connection Plan for the Ignition Sense Cable Number Description Junction Box Terminal To Ignition Switch, Ignition Switch Cable, Switched Battery Voltage The ignition sense cable PMKN4120 allows the MTM5200/MTM5400 to be turned on and off by the vehicle ignition switch Figure 48: Connection Plan for External PTT version a)
68015000181-LB Chapter 4: Radio Installation Part Number/Description Cable Connectivity GKN6272_ External Alarm Relay +12V and Cable +12V EXT_ALARM 26 +12V (alternative) SWB+ 7 +12V EXT_ALARM 26 4.6.11 Radios with Data Expansion Head Enhanced To use a junction box with one of the mobile terminals fitted with a Data Expansion Head Enhanced, always use the 9-pin RS232 port on the Data Expansion Head Enhanced for PEI instead of the 9-pin RS232 port on the junction box (connector 6).
68015000181-LB Chapter 4: Radio Installation 4.6.13 Standard Radios without Ethernet Data Expansion Head For standard mobile terminals without an Ethernet Data Expansion Head, the jumper between pins 6 and 15 of the junction box (connector 5) should be removed. Mobile Terminal Fit Jumper Pins 6-15? Use Junction Box RS232 PEI? With Ethernet Data Expansion...
68015000181-LB Chapter 4: Radio Installation Figure 50: Terminal into Key Locked Mount Trunnion (RLN4779_) 3 Select either the transmission hump or an open underneath portion of the dash to mount your terminal (see the following figure). When mounting the trunnion on the transmission hump, be careful that the transmission housing is not affected.
68015000181-LB Chapter 4: Radio Installation Figure 51: Top of Dash Mount 28 mm (1.12") 46 mm 46 mm (1.84") (1.84") 73 mm 73 mm (2.92") (2.92") Number Description Wing screw Mounting surface Trunnion mounting bracket The GLN7317_ kit comes complete with: •...
Figure 53: Location of Accessory Connector – Rear Side CAUTION: The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information. Table 50: 26–PIN Accessory Connector Function...
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68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description SPEAKER+ Loudspeaker (PA) out- connector because put + the mobile radio has a Class D amplifier. If it is required to con- nect a single ended accessory to speaker out then the bal- anced speaker out- put from the radio must be converted to...
NOTICE: PINs 13 and 15 cannot be used (nor configured) at the same time. Accessory Connection Plan CAUTION: The accessory connections shown are not compatible to some other models of Motorola radios. Check the appropriate accessory or technical manual for further information. Ensure correct position of the accessory connector. Figure 54: Accessory Connector Figure 55: 26–Pin Accessory Connector...
68015000181-LB Chapter 5: Connectors and PIN Assignment Connectors and Pin Assignment of Data Expansion Head Enhanced and Remote Head Enhanced Figure 57: Data Expansion Head Enhanced – Front View and Connector Location J302 Number Description 10-Pin TELCO Connector, Front View, CAUTION: Connector to the Control Head.
Data Expansion Head Enhanced: 1 The 10-pin TELCO connector can be used to connect a customized adapter, for example, for connecting the helmet including microphone/earpiece (non-Motorola accessory) or an external PTT. The customized adapter is connected using the cable RKN4077_.
68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description Radio On/Off Control This is the Enhanced Control Head service request input. A level of 5 volts indicates that the Enhanced Control Head needs to communicate with the radio. In addition it switches on the radio's voltage regulators.
68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description GROUND Ground IGNITION Connecting this pin to the ignition line of the vehicle will automati- cally turn on the radio if ignition of the vehicle is turned on. ON_OFF_GND This is the On/Off control for the old Control Head “J” (MTM300 Control Head) EXPANSION_PTT Expansion PTT, works together with INT_MIC...
68015000181-LB Chapter 5: Connectors and PIN Assignment Connectors and Pin Assignment of Ethernet Expansion Head Figure 59: Ethernet Expansion Head Enhanced – Front View and Connector Location Number Description Two 10–Pin Ethernet Connectors. (Connectors to the Control Heads or Ethernet Ex- pansion Head).
68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description FLT_A+ (12 V) This is the voltage supply for EEH from power supply or bat- tery 5.5.2 9-Pin subD Connector The pin assignment of this 9-pin subD connector follows the requirements of an RS232 standard interface with the RS232 voltage level.
68015000181-LB Chapter 5: Connectors and PIN Assignment Table 56: Enhanced Control Head`s Mobile Microphone Port Connector Mobile Micro- Default Functions Alternative USB Functions RS232 Func- phone Port Pin Functions tions NOTICE: The connector enters one of the 5 modes automatically based on the automatic detection of the connected accessory.
68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description BUS + This is used for communication between the radio and an Enhanced Control Head. AUDIO - Balanced Audio - (Bidirectional) Not Connected Ground Radio On/Off This is the Enhanced Control Head service request input. A level of 5 V Control indicates that the Enhanced Control Head needs to communicate with the radio.
68015000181-LB Chapter 5: Connectors and PIN Assignment Table 59: Mobile Microphone Port Connector Mobile Micro- Default Functions Alternative USB Functions RS232 Func- phone Port Pin Functions tions NOTICE: The connector enters one of the 5 modes automatically based on the automatic detection of the connected accessory.
68015000181-LB Chapter 5: Connectors and PIN Assignment Table 60: 10-Pin Ethernet Connector Function Description FLT_A+ (12 V) This is the voltage supply for the Control Head from power sup- ply or battery TX+ Ethernet Ethernet transmit positive line, TX+ TX– Ethernet Ethernet transmit negative line, TX- RX+ Ethernet Ethernet receive positive line, RX+...
68015000181-LB Chapter 5: Connectors and PIN Assignment Function Description GPIO_7 4 Level Analogue Input, 33k to 5.0V PU ® 1_WIRE 1-wire bi-directional serial bus, Dedicated to power-up detection of IMPRES Visor Mic (input MIC_HF1) REAR_AUDIO Handset VOL controlled audio output, Min RL = 150 Ohm unbalanced, Connected to GCAI Pin 3 Mobile Microphone Port Connector GND,...
68015000181-LB Chapter 5: Connectors and PIN Assignment 5.8.2 Remote Mount Cables Remote Mount Cables (to connect Remote Mount Enhanced Control Head to the Remote/Expansion Head) – RKN4077/8/9, PMKN4020 Figure 67: Remote Mount Cable 5.8.3 Accessories Expansion Cable Accessories Expansion Cable (to connect Remote Mount Enhanced Control Head/Motorcycle Mount Enhanced Control Head to accessories).
68015000181-LB Chapter 5: Connectors and PIN Assignment See the following tables for the Pin assignments of the 10-PIN Audio Connector and the RJ50 Connector. Table 63: Pin Assignment of the 10-Pin Audio Connector – Telephone Style Control Head Function Description EXT_PWR_12 This is the external voltage supply (12 V or 24 V) from power supply or battery for external speaker...
68015000181-LB Chapter 5: Connectors and PIN Assignment 5.8.5 Ethernet Cables Figure 69: Mobile to Control Head Ethernet Cable Pin Diagram Figure 70: Mobile to Mobile Ethernet Cable Pin Diagram CONNECTION BRICK 1 COLOR BRICK 2 GREEN GREEN / WHITE BLUE BLUE / WHITE BLACK BROWN...
5.8.9 Data Expansion Head Enhanced Radio-to-Data Device This is a standardized RS232 cable (not provided by Motorola). Use the 9-pin socket on the front side of the Data Expansion Head Enhanced Radio to connect this cable with the data device.
68015000181-LB Chapter 5: Connectors and PIN Assignment 5.8.10.1 Removing the Existing Coiled Cord Cable Procedure: 1 Rotate the locking collar at the base of the microphone in a counterclockwise direction until it stops. 2 Pull out the cord and away from the base of the microphone. 3 Install the new coiled cord GMKN4072_ in a reverse order of removal.
68015000181-LB Chapter 5: Connectors and PIN Assignment 5.8.11 Cables to Provision AIE/E2E Keys The following cables are used when provisioning the radio with encryption keys: PMKN4104_ - Active Data Cable to provision the radio with Air interface encryption keys, and PMKN4108_ - KVL cable to provision the radio with E2E keys.
68015000181-LB External Equipment Installation Chapter 6 External Equipment Installation Vehicle Antenna Installation 6.1.1 Mobile Radio Operation and EME Exposure To assure optimal radio performance and that human exposure to radio frequency electromagnetic energy is within the guidelines referenced in this document, transmit only when people outside the vehicle are at least the minimum recommended distance (90 cm or 3 ft) from the body of a vehicle with a properly installed, externally mounted antenna.
68015000181-LB Chapter 6: External Equipment Installation 4 Check the antenna location for any electrical interference according to vehicle manufacturer requirements. 5 The minimum distance between the antenna and the radio/accessories should be at least 91.5 cm (3 feet). 6 Make sure that the mobile radio antenna is installed at least 3 feet (0.9 meter). away from any other antenna on the vehicle.
3 Plug the power cable into the radio power connector. NOTICE: Motorola supplies a wide range of antennas and associated coaxial cables correctly terminated for use with the mobile radio. However should the need arise to carry out reinstallation or repair of a cable or connector then suitable information on selection and installation of replacement connectors and cables can be found on most recognized connector and cable manufacturers, for example Radiall, Huber and Suhner, Samtec.
68015000181-LB Chapter 6: External Equipment Installation Figure 78: External Speaker Trunnion Bracket FL0830253-O 5 Mount the trunnion bracket with the screws supplied. 6 Insert the speaker into the trunnion bracket and tighten the two wing screws. 7 Insert the external speaker accessory plug into the accessory connector of the radio. Send Feedback...
Customer Information Desk and obtain a Return Material Authorization number. Unless advised otherwise, the equipment should then be shipped to the following address: Motorola GmbH, European Systems Component Center, Am Borsigturm 130, 13507 Berlin, Germany E-mail: escc.admin@motorolasolutions.com.
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Fax: +49 (0) 6128 951046 Latest Versions of Manuals To download the latest versions of technical manuals, see http://emeaonline.motorolasolutions.com. Submit Your Comments If you have any comments or would like to report a problem regarding Motorola publications, send an e-mail to: escc.admin@motorolasolutions.com. Send Feedback...
If a unit requires further complete testing, knowledge and/or details of component level troubleshooting or service than is customarily performed at the basic level, send the radio to a Motorola Service Center as listed in the following table: Table 68: Service Information –...
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3220 Sukhumvit Road, Klongtoey, Bangkok 10110 Contact: Nitas Vatanasupapon E-mail: Nitas@motorolasolutions.com India +91-9844218850 Motorola Solutions India Pvt. Ltd. C/o Communication Test Design India Private Limited, #4, 5 Maruthi Industrial Estate, Rajapalya, Hoodi Village, Bangalore - 560048, India Contact: K. Umamaheswari E-mail: umamaheshwari@motorolasolutions.com...
Motorola part number is assigned to the part, it is available from Motorola Radio Aftermarket and Accessory Division (AAD). If no part number is assigned, the part is not normally available from Motorola. If a list of parts is not included, that means that no user-serviceable parts are available for that kit or assembly.
Motorola. If the part number is appended with an asterisk, the part is serviceable by Motorola Depot only. If a list of parts is not included, that means that no user-serviceable parts are available for that kit or assembly.
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Piso 11, San Isidro Lima 27 954-723-8959 MOTOROLA SOLUTIONS, INC. Latin American Countries Region 789 International Parkway Sunrise, FL 33325 Venezuela 58212-901-4600 MOTOROLA DE LOS ANDES C.A. Ave. Francisco de Miranda Centro Lido, Torre A Piso 15, El Rosal Caracas, 1060 Send Feedback...
Warranty service is provided by Motorola through one of its authorized warranty service locations. If you first contact the company which sold you the Product, it can facilitate your obtaining warranty service. You can also call Motorola at 1-888-567-7347 US/Canada.
The thermal control cuts down the RF output power, thus reducing the terminal coverage range. Table 73: Fuse Identification Fuse for Power Cable 10 A (Motorola Part Num- IMPORTANT: In case of GKN6270/GKN6274 ber: 6500139767)
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68015000181-LB Appendix E: Product Specific Information for Digital Terminals Type MT953C/MT853C/MT753C/MT553C Fuse for Ignition Sense 4 A (Motorola Part Num- fuses of identical value. Nev- Cable PMKN4120 ber: 6580283E02) er insert ones of different values. Työpajatie 13a | 06150 Porvoo | +358 19 574 5700 | www.malux.fi...