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HoverPro
Model No. 02604-Serial No. 400000000 and Up
Model No. 02606-Serial No. 400000000 and Up

Introduction

Read this information carefully to learn how to operate
and maintain your product properly and to avoid
injury and product damage. You are responsible for
operating the product properly and safely. Keep this
manual for future reference.
You may contact Toro directly at www.Toro.com for
product and accessory information, help finding a
dealer, or to register your product.
Whenever you need service, genuine Toro parts, or
additional information, contact an Authorized Service
Dealer or Toro Customer Service and have the model
and serial numbers of your product ready.
identifies the location of the model and serial numbers
on the product.
g017365
1. Model and serial number plate
Write the product model and serial numbers in the
space below:
© 2017-The Toro® Company
8111 Lyndale Avenue South
Bloomington, MN 55420
®
500 Machine
Figure 1
Figure 1
Register at www.Toro.com.
Model No.
Serial No.
This manual identifies potential hazards and has
safety messages identified by the safety-alert symbol
(Figure
2), which signals a hazard that may cause
serious injury or death if you do not follow the
recommended precautions.
1. Safety-alert symbol
This manual uses 2 words to highlight information.
Important calls attention to special mechanical
information and Note emphasizes general information
worthy of special attention.
For models with stated engine horsepower, the gross
horsepower of the engine was laboratory rated by the
engine manufacturer in accordance with SAE J1349.
As configured to meet safety, emission, and operating
1
requirements, the actual engine horsepower on this
class machine will be significantly lower.
Contents
Introduction ............................................................... 1
Safety ....................................................................... 2
General Safety ................................................... 2
Before Operation Safety ..................................... 2
During Operating Safety ..................................... 3
g017365
After Operating Safety ........................................ 4
Maintenance Safety............................................ 4
Safety and Instructional Decals .......................... 4
Setup ........................................................................ 6
1 Assembling the Handle .................................... 6
2 Installing the Footstop...................................... 6
3 Filling the Engine with Oil ................................. 7
Product Overview ..................................................... 8
Specifications .................................................... 9
Operation .................................................................. 9
Filling the Fuel Tank ............................................ 9
Form No. 3414-486 Rev B
Operator's Manual
Figure 2
Original Instructions (EN)
All Rights Reserved *3414-486* B
Printed in the UK
g000502

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Table of Contents
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Summary of Contents for Toro HoverPro 500 Machine Series

  • Page 1: Table Of Contents

    Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service g000502 Dealer or Toro Customer Service and have the model Figure 2 and serial numbers of your product ready. Figure 1 1.
  • Page 2: Safety

    Safety Checking the Engine-Oil Level......10 Adjusting the Cutting Height ......10 Starting the Engine ..........11 This machine has been designed in accordance with Adjusting the Choke.......... 12 EN ISO 5395. Shutting Off the Engine........12 Hauling ............. 12 General Safety Operating Tips ..........
  • Page 3: During Operating Safety

    • Store fuel in an approved container and the hot muffler. keep it out of the reach of children. • Use accessories and attachments approved by The Toro® Company only. WARNING Slope Safety Fuel is harmful or fatal if swallowed. Long-term exposure to vapors can cause WARNING serious injury and illness.
  • Page 4: After Operating Safety

    After Operating Safety Maintenance Safety • Disconnect the spark-plug wire from the spark plug General Safety before performing any maintenance procedure. • Wear gloves and eye protection when servicing • Clean grass and debris from the machine to help the machine. prevent fires.
  • Page 5 decal111-5393 111-5393 1. Warning—Receive training on the product; read the 4. Thrown object hazard; keep bystanders away from the Operator’s Manual. machine. 2. Cutting/dismemberment hazard of hand or foot, mower blade; 5. Warning—do not touch hot surfaces; keep guards in place; disconnect the wire from the spark plug before working on the Stay away from moving parts;...
  • Page 6: Setup

    Setup 3. Repeat for the opposite side. 4. Align the holes on the upper handle with the lower handle. Assembling the Handle No Parts Required Procedure 1. Slide 2 bushings into the frame. g209291 Figure 4 1. Upper handle 4. U-bolt 2.
  • Page 7: Installing The Footstop

    Installing the Footstop Filling the Engine with Oil No Parts Required No Parts Required Procedure Procedure Important: Secure the footstop to the bolt on the right side of the Your machine does not come with oil lower handle using a nut and 2 washers (Figure in the engine.
  • Page 8: Product Overview

    Product Overview g017338 g017338 Figure 8 Note: Fill the engine crankcase with oil until the dipstick indicates that the engine-oil level is correct as shown in Figure 7. If you overfill the engine with oil, remove the excess oil as directed in Changing the Engine Oil (page 15).
  • Page 9: Specifications

    Specifications Operation Model Cutting width Product width Filling the Fuel Tank 02604 510 mm (20 inches) 635 mm (25 inches) 02606 535 mm (21 inches) 635 mm (25 inches) • For best results, use only clean, fresh, unleaded gasoline with an octane rating of 87 or higher ((R+M)/2 rating method).
  • Page 10: Checking The Engine-Oil Level

    Checking the Engine-Oil Adjusting the Cutting Level Height Service Interval: Before each use or daily WARNING 1. Move the machine to a level surface. Adjusting the cutting height may bring you 2. Remove the dipstick and wipe it with a clean into contact with the moving blade, causing cloth.
  • Page 11: Starting The Engine

    Starting the Engine 1. Place the throttle control to the choke position, ensure that the fuel switch is in the O position. g017329 g017346 g017329 g017346 Figure 16 Figure 14 4. Pull the recoil-start handle. 2. Hold the operator-presence control against the handle.
  • Page 12: Adjusting The Choke

    Adjusting the Choke Shutting Off the Engine Use the throttle assembly to adjust the choke (Figure Service Interval: Before each use or daily 17). To shut off the engine, release the operator-presence control (Figure 18). Important: When you release the operator-presence control, both the engine and blade should stop within 3 seconds.
  • Page 13: Operating Tips

    • For best performance, install a new blade before the cutting season begins. • Replace the blade when necessary with a Toro replacement blade. Cutting Grass • Cut only about a third of the grass blade at a time.
  • Page 14: Maintenance

    Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 5 hours • Check the engine-oil level. • Ensure that the engine shuts off within 3 seconds after releasing the Before each use or daily operator-presence control.
  • Page 15: Replacing The Air Cleaner

    Replacing the Air Cleaner Changing the Engine Oil Service Interval: After the first 5 hours Service Interval: Yearly Yearly 1. Press down on the latch tabs on top of the air-cleaner cover (Figure 20). 1. Run the engine a few minutes before changing the oil to warm it.
  • Page 16: Servicing The Spark Plug

    Replacing the Blade 8. Install the dipstick and hand tighten it securely. 9. Dispose of the used oil properly at a local Service Interval: Yearly recycling center. Important: You will need a torque wrench to install the blade properly. If you do not have a Servicing the Spark Plug torque wrench or are uncomfortable performing this procedure, contact an Authorized Service...
  • Page 17: Cleaning The Machine

    behind the ratchet or wrench and tighten the bolt securely. This bolt is very difficult to overtighten. Cleaning the Machine Service Interval: Before each use or daily After each use WARNING The machine may dislodge material from under the machine housing. •...
  • Page 18: Troubleshooting

    Troubleshooting Problem Possible Cause Corrective Action The engine does not start. 1. The wire is not connected to the spark 1. Connect the wire to the spark plug. plug. 2. The hole in the fuel-cap vent is 2. Clean the hole in the fuel-cap vent or plugged.
  • Page 19 The Way Toro Uses Information Toro may use your personal information to process warranty claims, to contact you in the event of a product recall and for any other purpose which we tell you about. Toro may share your information with Toro's affiliates, dealers or other business partners in connection with any of these activities. We will not sell your personal information to any other company.
  • Page 20 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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