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Toro Groundsmaster 7210 Series Operator's Manual
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Toro Groundsmaster 7210 Series Operator's Manual

Toro Groundsmaster 7210 Series Operator's Manual

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Original Instructions (EN)
Groundsmaster
Traction Unit
Model No. 30695—Serial No. 400000000 and Up
Form No. 3409-600 Rev B
®
7210 Series
*3409-600* B

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Summary of Contents for Toro Groundsmaster 7210 Series

  • Page 1 Form No. 3409-600 Rev B Groundsmaster ® 7210 Series Traction Unit Model No. 30695—Serial No. 400000000 and Up *3409-600* B Register at www.Toro.com. Original Instructions (EN)
  • Page 2 Whenever you need service, genuine Toro parts, or additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 identifies the location of the model and serial numbers on the product.

  • Page 3: Table Of Contents

    Contents Servicing the Diesel-Oxidation Catalyst (DOC) and the Soot Filter ......47 Fuel System Maintenance ........48 Safety ............... 4 Servicing the Engine Fuel Filter ......48 General Safety ........... 4 Servicing the Water Separator ......49 Engine Emission Certification ......4 Cleaning the Fuel Tank ........

  • Page 4: Safety

    Safety This machine has been designed in accordance with ANSI B71.4–2012. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. Using this product for purposes other than its intended use could prove dangerous to you and bystanders.

  • Page 5: Slope Indicator

    Slope Indicator G011841 g011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.

  • Page 6: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. decal110-8254 110-8254 decal107-1866 107-1866 1. Engine–Stop 3. Engine—Start 2. Engine—Run 1.
  • Page 7 decal117-2718 117–2718 decal120-9164 120–9164 1. Height-of-cut settings decal117-3276 117-3276 1. Engine coolant under 3. Warning—do not touch the pressure hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual. decal121-3363 121–3363 1. Fast 3. Engage PTO 2. Slow 4.
  • Page 8 decal106-9290 106-9290 1. Inputs 5. In seat 9. Outputs 13. Start 2. Not active 6. Power Take-off (PTO) 10. Power Take Off (PTO) 14. Power 3. High temperature shutdown 7. Parking brake Off 11. Start 4. High temperature warning 8. Neutral 12.

  • Page 9: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Raise the roll bar. Mower deck Installation Instructions Install the mower deck. – No parts required Adjust the left, front caster wheel. –...

  • Page 10: Checking The Fluid Levels

    Checking the Tire Pressure Reading the Manuals and Viewing the Training No Parts Required Materials Procedure Parts needed for this procedure: The tires are overinflated for shipping. Release some Operator's Manual air to reduce the pressure. The correct air pressure is 103 kPa (15 psi) in the rear tires and 172 kPa (25 Engine owner's manual psi) in the caster wheels.

  • Page 11: Product Overview

    Motion-Control Levers Product Overview The motion-control levers control the forward and rearward motions as well as the turning of the machine. Refer to Driving the Machine (page 25). Parking-Brake Lever Whenever you shut off the engine, engage the parking brake to prevent accidental movement of the machine. To engage the parking brake, pull the parking-brake lever rearward and up (Figure...
  • Page 12 Using the InfoCenter LCD Display InfoCenter Icon Description SERVICE DUE Indicates when scheduled service The InfoCenter LCD display shows information about should be performed your machine such as the operating status, various diagnostics and other information about the machine Engine RPM/status—indicates the engine RPM (Figure 7).
  • Page 13 Lists the serial number of the faults. Refer to the Service machine. Manual or your Authorized Toro Distributor for more Machine Controller Revision Lists the software revision of information on the Faults the master controller.
  • Page 14 The factory default PIN code for you machine is either 0000 or 1234. If you changed the PIN code and forgot the code, contact your Authorized Toro Distributor for assistance. 1. From the M , use the center button to...

  • Page 15: Specifications

    Specifications g189022 Figure 10 Description Figure 10 Dimension or Weight reference Height with roll bar up 183 cm (72 inches) Height with roll bar down 125 cm (49 inches) Overall length 253 cm (99-1/2 inches) Overall width 145 cm (57 inches) Wheel base 145 cm (57-1/4 inches) Wheel tread (tire center to center) rear...

  • Page 16: Attachments/Accessories

    Contact your Authorized Service Dealer or Distributor or go to Before Operation Safety www.Toro.com for a list of all approved attachments and accessories. General Safety •...

  • Page 17: Adding Fuel

    Fuel filter plugging may be expected for a time after converting to biodiesel blends. • Do not use fuel additives. • Contact your Authorized Toro Distributor if you Petroleum Diesel wish for more information on biodiesel. Cetane rating: 45 or higher Fuel Tank Capacity Sulfur content: Ultra-low sulfur (<15 ppm)

  • Page 18: Using The Rollover Protection System (Rops)

    Using the Rollover Protection System (ROPS) WARNING To avoid injury or death from rollover: keep the roll bar in the raised locked position and use the seat belt. Ensure that the rear part of the seat is secured with the seat latch. WARNING There is no rollover protection when the roll bar is in the down position.
  • Page 19 Raising the ROPS Lowering the ROPS Raise the ROPS as shown in Figure Lower the ROPS as shown in Figure Note: Push the bar forward to relieve pressure on the pins. g031636 g031636 g031631 Figure 12 g031635 Figure 13 Important: Always use the seat belt when the roll bar is in the raised and locked position.

  • Page 20: Think Safety First

    Think Safety First CAUTION This machine produces sound levels in Please read all safety instructions and symbols in the excess of 85 dBA at the operator’s ear and safety section. Knowing this information could help can cause hearing loss through extended you or bystanders avoid injury.
  • Page 21 SCM functions, refer to the 4. Without an operator on the seat, engage the Service Manual, available through your Authorized parking brake, move the PTO switch to the O Toro Distributor. position, and move the motion-control levers to the N position. Start the engine.

  • Page 22: Positioning The Seat

    Changing the Seat Position You can move the seat forward and backward. Position the seat where you have the best control of the machine and are most comfortable. g004927 Figure 17 1. High temperature shutdown—the engine temperature has exceeded safe levels and the engine has been shut down. Check the cooling system.

  • Page 23: Unlatching The Seat

    Never carry passengers on the machine and keep • Use accessories, attachments, and replacement bystanders and pets away from the machine parts approved by The Toro® Company only. during operation. • Operate the machine only in good visibility to avoid...

  • Page 24: Operating The Parking Brake

    Rollover Protection System Engaging the Parking Brake (ROPS) Safety WARNING • Do not remove the ROPS from the machine. The parking brake may not hold the machine • Ensure that the seat belt is attached and that you parked on a slope and could cause personal can release it quickly in an emergency.

  • Page 25: Driving The Machine

    you start the engine for the first time. Operate the lift lever and PTO lever to ensure that they operate properly. Shut the engine off, check fluid levels, and check for oil leaks, loose parts, and any other noticeable malfunctions. g191795 Figure 25 Driving the Machine...

  • Page 26: Operating The Mower

    Note: The farther you move the motion-control levers in either direction, the faster the machine moves in that direction. G020873 g020873 g004532 Figure 26 Figure 27 1. Motion-control 4. Backward 1. Deck-lift switch lever—N EUTRAL LOCK position • To lower the mower deck, push the deck-lift switch 2.

  • Page 27: Adjusting The Height Of Cut

    Engaging the Power Takeoff (PTO) located in the second row. This does not add 6 mm (1/4 inch) to the 15.8 cm (6 inch) position. The power-takeoff (PTO) switch starts and stops the mower blades and some powered attachments. Note: If the engine is cold, allow the engine to warm up 5 to 10 minutes before engaging the PTO.

  • Page 28: Cutting Grass With The Machine

    Cutting Grass with the Diesel Particulate Filter Regeneration Machine Note: The diesel particulate filter (DPF) is part of the exhaust Cutting grass at a rate that loads the engine promotes DPF regeneration. system. The diesel-oxidation catalyst of the DPF reduces harmful gasses and the soot filter removes 1.
  • Page 29 DPF Soot Accumulation • DPF regeneration is a process that heats the DPF to convert the soot to ash. • Over time, the DPF accumulates soot in the soot • In addition to the warning messages, the computer filter. The computer for the engine monitors the reduces the power produced by the engine at soot level in the DPF.
  • Page 30 DPF Ash Accumulation • When enough ash accumulates, the engine computer sends information to the InfoCenter in • The lighter ash is discharged through the exhaust the form of a system advisory or an engine fault to system; the heavier ash collects in the soot filter. indicate the accumulation of ash in the DPF.
  • Page 31 Types of Diesel Particulate Filter Regeneration Types of diesel particulate filter regeneration that are performed while the machine is operating: Type of Regeneration Conditions for DPF regeneration DPF description of operation Passive Occurs during normal operation of the machine at The InfoCenter does not display an icon indicating high-engine speed or high-engine load passive regeneration.
  • Page 32 DPF is already in need of a parked When the recovery-regeneration icon regeneration displayed in the InfoCenter, a recovery regeneration is requested. Contact your Authorized Toro Distributor to have a service technician perform the recovery regeneration. • A recovery regeneration requires up to 4 hours to complete.
  • Page 33 Reset Regeneration Parked Regeneration g214713 g214711 Figure 39 Figure 38 Parked-regeneration request icon Assist/reset-regeneration icon • The parked-regeneration requested icon displays • The assist/reset-regeneration icon displays in the in the InfoCenter (Figure 39). InfoCenter (Figure 38). • If a parked regeneration is needed, the InfoCenter •...
  • Page 34 6. Engage the parking brake. 7. Set the throttle to the low I position. Performing a Parked Regeneration Note: For instructions on unlocking protected menus, refer to Accessing Protected Menus (page 14). 1. Access the protected menu and unlock the protected settings submenu (Figure 41);...
  • Page 35 g211986 g212405 Figure 45 Figure 47 6. Move the throttle control to and press LOW IDLE B. The “Waiting on ” message displays the center button (Figure 46). (Figure 48). g212372 g212406 Figure 46 Figure 48 7. The following messages display as the parked C.
  • Page 36 The engine is cold—wait. The engine is warm—wait. The engine hot—regeneration in progress (percent complete). 9. The parked regeneration is complete when the “Regen Complete” message displays in the InfoCenter. Press the left button to exit to the home screen (Figure 51).

  • Page 37: Operating Tips

    Decrease the ground speed as the load on the cutting Authorized Toro Distributor. blades increase; increase the ground speed as the load on the blades decrease. Mowing Direction Alternate mowing direction to avoid making ruts in the turf over time.

  • Page 38: After Operation

    Check the blades daily for sharpness and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. After Operation After Operation Safety •...

  • Page 39: Loading The Machine

    Loading the Machine WARNING Driving on the street or roadway without Use extreme caution when loading or unloading turn signals, lights, reflective markings, or a machines onto a trailer or a truck. Use a full-width slow-moving-vehicle emblem is dangerous ramp that is wider than the machine for this procedure. and can lead to accidents causing personal Back up the ramp and drive forward down the ramp (Figure...
  • Page 40 WARNING Loading a machine onto a trailer or truck increases the possibility of tip-over and could cause serious injury or death. • Use extreme caution when operating a machine on a ramp. • Ensure that the roll bar is in the up position and use the seat belt when loading or unloading the machine.

  • Page 41: Maintenance

    • Drain and clean the fuel tank. Every 2 years • Flush and replace the cooling-system fluid. Important: Refer to your Engine Operator's Manual for additional maintenance procedures. A detailed Service Manual is also available for purchase from your Authorized Toro Distributor.

  • Page 42: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check the safety-interlock operation. Check the grass deflector in the down position (if applicable). Check the parking-brake operation.

  • Page 43: Pre-Maintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. decal125-2747 Figure 57 Service Interval Chart Pre-Maintenance –...

  • Page 44: Lubrication

    Lubrication 6. Remove the dipstick/fill plug from the top of the gearbox and make sure that the lubricant is between the marks on the dipstick (Figure 58). Greasing the Bearings and Bushings Service Interval: Every 50 hours (more often in dirty or dusty conditions and after every washing).

  • Page 45: Engine Maintenance

    Engine Maintenance 8. Replace the drain plug. 9. Add enough lubricant, approximately 283 ml (12 oz), until the level is between the marks on the Engine Safety dipstick. • Shut off the engine before checking the oil or Important: Do not overfill the gearbox; adding oil to the crankcase.

  • Page 46: Servicing The Engine Oil

    Preferred oil: SAE 15W-40 (above 0°F) • Alternate oil: SAE 10W-30 or 5W-30 (all temperatures) Toro Premium Engine Oil is available from your Authorized Toro Distributor in either 15W-40 or 10W-30 viscosity grades. See the parts catalog for part numbers.

  • Page 47: Servicing The Diesel-Oxidation Catalyst (Doc) And The Soot Filter

    g021890 g020435 Figure 61 g021890 Figure 62 1. Dipstick 2. Oil-fill cap 1. Engine oil drain plug 2. Oil filter 4. If the oil is below the safe range, remove the 2. Remove the oil filter (Figure 62). Apply a light fill cap (Figure 61) and add oil until the level...

  • Page 48: Fuel System Maintenance

    DPF. • Store fuel in a clean, safety-approved 2. Refer to your Authorized Toro Distributor for container and keep the cap in place. diesel-oxidation catalyst and the soot filter replacement parts or service.

  • Page 49: Servicing The Water Separator

    Cleaning the Fuel Tank 3. Lubricate the filter gasket with clean lubricating engine oil. Refer to the Engine Operator's Manual, included with the machine, for additional Service Interval: Every 2 years information. Remove and clean the in-line strainers after draining 4.

  • Page 50: Electrical System Maintenance

    Electrical System WARNING Battery terminals or metal tools could short Maintenance against metal machine components causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. Electrical System Safety • When removing or installing the battery, • Disconnect the battery before repairing the do not allow the battery terminals to touch machine.

  • Page 51: Drive System Maintenance

    1. Side panel cover 2. Latch g001055 Figure 69 Replacing the Caster Wheels and Bearings 1. Obtain a new caster-wheel assembly, cone bearings, and bearing seals from your Authorized Toro Distributor. 2. Remove the locknut from the bolt (Figure 70). decal110-9796nc Figure 68...

  • Page 52: Cooling System Maintenance

    Cooling System Maintenance Cooling System Safety • Swallowing engine coolant can cause poisoning; keep out of reach from children and pets. • Discharge of hot, pressurized coolant or touching a hot radiator and surrounding parts can cause severe burns. – Always allow the engine to cool at least 15 minutes before removing the radiator cap.

  • Page 53: Cleaning The Radiator

    Cleaning the Radiator Brake Maintenance Service Interval: Before each use or daily Adjusting the Every 1,500 hours—Replace moving hoses. Parking-Brake Interlock Every 200 hours—Inspect the cooling-system hoses and seals. Replace them if cracked or Switch torn. 1. Stop the machine, move the motion-control Every 2 years—Flush and replace the levers to the N position, engage the...

  • Page 54: Belt Maintenance

    Belt Maintenance 4. Move the switch up or down on the bracket until the distance between the brake-shaft sensor and the switch plunger is 4 mm (5/32 inch) as shown in Figure Checking the Note: Make sure that the brake-shaft sensor Alternator-Belt Tension does not contact the switch plunger.

  • Page 55: Controls System Maintenance

    Controls System Maintenance Adjusting the Control-Lever Neutral-Interlock Switch 1. Stop the machine, move the motion-control levers to the N position, engage the EUTRAL LOCK parking brake, and remove the ignition key. 2. Remove the bolts securing the front panel and remove the panel (Figure 75).

  • Page 56: Adjusting The Traction Drive For Neutral

    G020875 g020875 g004918 Figure 77 Figure 79 1. Bolt 1. N position 2. N position EUTRAL EUTRAL LOCK 2. Control panel 7. If adjustment is needed, loosen the nut and jam 4. Move the control lever to the N position EUTRAL nut against the yoke (Figure...
  • Page 57 WARNING The engine must be running to perform this adjustment. Contact with moving parts or hot surfaces may cause personal injury. Keep hands, feet, face, clothing, and other body parts away from rotating parts, muffler, and other hot surfaces. 1. Raise the frame onto stable jack stands so that the drive wheels can rotate freely.

  • Page 58: Adjusting The Maximum Ground Speed

    WARNING The electrical system does not perform proper safety shutoff with the jumper wire installed. • Remove the jumper wire from the wire harness connector and plug the connector into the seat switch when you complete adjustment. • Never operate the machine with the jumper installed and the seat switch bypassed.

  • Page 59: Adjusting The Tracking

    Adjusting the Tracking 1. Disengage the PTO, move the motion-control levers to the N position, and EUTRAL LOCK engage the parking brake. 2. Move the throttle lever to the S position, shut off the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.

  • Page 60: Hydraulic System Maintenance

    Toro Premium Transmission/Hydraulic Tractor Fluid (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.

  • Page 61: Changing The Hydraulic Fluid And Filter

    Changing the Hydraulic Cleaning Fluid And Filter Cleaning Under the Mower Service Interval: After the first 200 hours Service Interval: Before each use or daily Every 800 hours 1. Disengage the PTO, move the motion-control 1. Disengage the PTO, move the motion-control levers to the N position, and levers to the N...

  • Page 62: Storage

    C. Coat the cable terminals and battery posts • Radiator and radiator screen with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent • Underneath the deck corrosion.
  • Page 63 Notes:...
  • Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

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