Page 1 ACH580 E-Clipse bypass and packaged drive user manual ACH580-BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP...
Page 3: Table Of Contents
Activate bypass control functions – EFB ......91 Feedback from the ABB E-Clipse Bypass – EFB ..... . . 94 Diagnostics –...
Page 4 ABB drives profile technical data ........175...
Page 5: Safety Instructions
ACH580 Installation, Operation and Maintenance Manual Safety instructions These are the safety instructions which you • Handle the drive carefully. must obey when you install and operate the • Frames R5…R9: Lift the drive with a drive and do maintenance on the drive. If you lifting device.
Page 6: Electrical Safety In Installation, Start-Up And Maintenance
ACH580 Installation, Operation and Maintenance Manual • Before you connect voltage to the drive, • Frames R1…R5: Do not attempt to repair a make sure that the drive covers are on. malfunctioning drive; contact your local Keep the covers on during the operation. representative for replacement or repair by authorized persons.
Page 7 ACH580 Installation, Operation and Maintenance Manual • Make sure that the voltage between the • If the drive will be connected on a corner- drive input power terminals (L1, L2, L3) grounded TN system, make sure the EMC and the grounding terminal (PE) is close filter is not connected (metal screws should to 0 V.
Page 8: Additional Instructions For Safety Functions
ACH580 Installation, Operation and Maintenance Manual The boards contain components sensitive to • install a device which automatically electrostatic discharge. disconnects the supply if the protective earth conductor breaks. Grounding Additional instructions for Safety These instructions are for all personnel who are Functions responsible for the electrical installation, including the grounding of the drive.
Page 9: General Safety In Operation
General safety in operation information. ABB and its affiliates are not liable for damages and/or losses related to such These instructions are for all personnel that security breaches, any unauthorized access, operate the drive.
Page 10: Ach580 Bcr/Bdr/Vcr/Vdr E-Clipse Bypass Drives 1
ACH580 BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP  2018 ABB. All Rights Reserved. ACH580 BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP...
Page 11 ACH580 BCR/BDR/VCR/VDR E-Clipse Bypass Drives 1…200 HP...
Page 12: Installation
ACH580 E-Clipse bypass and packaged drive user manual Installation Study these installation instructions carefully before proceeding. Failure to observe the warnings and instructions may cause a malfunction or personal hazard. WARNING! Before you begin read Safety instructions on page iv. WARNING! When the ACH580 with E-Clipse Bypass is connected to the line power, the Motor Terminals T1, T2, and T3 are live even if the motor is not running.
Page 13 ACH580 E-Clipse bypass and packaged drive user manual The following shows the front view of the ACH580 E-Clipse Bypass vertical configuration, and identifies the major components. ACH580 Drive ACH-AP-H Control Panel E-Clipse Bypass Control Panel Operating Handle for Disconnect Switch or Circuit Breaker E-Clipse Bypass The following shows the front view of the ACH580 E-Clipse Bypass standard...
Page 14: Installation Flow Chart
ACH580 E-Clipse bypass and packaged drive user manual The following is a typical power diagram. Drive with E-Clipse Bypass Disconnect Switch Drive Output Bypass or Circuit Breaker Contactor Control 3 Phase ACH580 Motor Drive Input Power Service Switch Bypass (Optional) Contactor Drive Input Fuse Installation flow chart...
Page 15: Preparing For Installation
ACH580-BCR-316A-4 • Type code label attached on the heat sink – on the S/N 2090501769 right side of the unit cover. VFD Rating ABB Inc. Input 3PH 50...60 Hz Output 3PH 0...500 Hz Made in the USA of foreign parts...
Page 16: Installing The Wiring
ACH580 E-Clipse bypass and packaged drive user manual Ratings and frame size For ratings and frame size information refer to the chart in the Ratings section of the ACH580-01 Hardware Manual (3AXD50000044839). This section lists technical specifications, and identifies the drive’s frame size, which is significant, since some instructions in this document vary, depending on the drive’s frame size.
Page 17: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual • Use wire ties to permanently affix control/communications wiring to the hooked wire race tie points provided maintaining a minimum 6 mm (1/4 in.) spacing from power wiring. • Use a separate motor conduit run for each motor. Wiring overview Connection and wiring diagrams –...
Page 18: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Drive Control Panel ACH580 Drive E-Clipse Bypass Control Panel E-Clipse Bypass Control Board Terminals (X2) Disconnect Switch or Circuit Breaker Input Ground Lug Motor Terminals Motor Ground Input Terminals Service Switch (Optional) Fuses V3/V4 (Vx1-3, Vx1-4)
Page 19 ACH580 E-Clipse bypass and packaged drive user manual Connection and wiring diagrams – Box E-Clipse Bypass ACH580 Box E-Clipse Bypass units are configured for wiring access from the top (for UL (NEMA) Type 1 and 12) and from the bottom (for UL (NEMA) Type 3R). The following figures show the layout and wiring connection points.
Page 20 ACH580 E-Clipse bypass and packaged drive user manual User Power Cable Guides ACH580 Drive E-Clipse Bypass Control Board Terminals (X2) Disconnect Switch or Circuit Breaker Input Terminals Input Ground Motor Ground Motor Terminals MOV and Line Reactor (Optional) Fuses Service Switch (Optional) (Bx1-2, Bx12-2) Installation...
Page 21 ACH580 E-Clipse bypass and packaged drive user manual Motor Ground Lug Input Ground Lug Motor Terminals Fuses ACH580 Drive Service Switch (Optional) Input Terminals Disconnect Switch or Circuit Breaker E-Clipse Bypass Control Board Terminals X2 600V, 41A - 77A (Bx1-3, Bx12-3*) *Hood and filter kit not shown Installation...
Page 22 ACH580 E-Clipse bypass and packaged drive user manual Motor Ground Lug Input Ground Lug ACH580 Drive Motor Terminals Input Terminals Disconnect Switch or Circuit Breaker E-Clipse Bypass Control Board Terminals X2 Fuses Service Switch (Optional) Units above 77A (Bx1-3, Bx12-3*) *Hood and filter kit not shown Installation...
Page 23 ACH580 E-Clipse bypass and packaged drive user manual RHTR Temperature Heater ON Heater OFF HI/LO Jumper (X1) Temperature Temperature Default Setting 14.4 °C 21.4 °C (X1 jumper in LO 58 °F 70.5 °F position) Alternate Setting 17.8 °C 24.4 °C (X1 jumper in HI 64 °F 76.5 °F...
Page 24 ACH580 E-Clipse bypass and packaged drive user manual Install the line input wiring Line input connections – Vertical E-Clipse Bypass configurations Connect the input power to the terminals at the bottom of the disconnect switch or circuit breaker as shown below. Also see Connection and wiring diagrams –...
Page 25 ACH580 E-Clipse bypass and packaged drive user manual Motor connections Connect the motor cables to the output terminal block as shown on page 17. Also Connection and wiring diagrams – Box E-Clipse Bypass on page 10. The motor grounding conductor can be connected to the ground lug near the terminal block. Note: Route cables through the cable guides on the left side of the enclosure.
Page 26 ACH580 E-Clipse bypass and packaged drive user manual Install the control wiring Connect control wiring to terminal block X1 on the ACH580 control board and to terminal block X2 on the E-Clipse Bypass control board. For more information on these connections, refer to the following: •...
Page 27 ACH580 E-Clipse bypass and packaged drive user manual Basic control connections for E-Clipse HVAC Default ACH580 CONTROL BOARD Terminal for Signal Cable Shield Analog Input 1 Analog Input Common +10V Reference Voltage for Potentiometer Analog Input 2 Analog Input Common Analog Output 1 Analog Output 2 Analog Output Common...
Page 28: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Check installation – Bypass Control panel settings and checks Apply power to the E-Clipse Bypass unit. The ACH580 Control Panel should show the operating status of the drive. If the E-Clipse Bypass Control Panel displays a PHASE SEQ (Phase Sequence) fault, remove power, wait at least 5 minutes and then swap any two input phase wires.
Page 29: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual System check: motor connected to ACH580 with E-Clipse Bypass After performing the control panel checks and setting the ACH580 Drive Start-up Data parameters, check the operation of the ACH580 Drive with E-Clipse Bypass with the motor connected as follows: 1.
Page 30: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Note: If the ACH580 Control Panel displays an Overcurrent, Short circuit or Earth leakage fault, disconnect and lock out power to the E-Clipse Bypass unit. Wait at least 5 minutes. Disconnect the motor leads from the E-Clipse Bypass unit and Megger each motor lead to ground to determine if the motor is good.
Page 31: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Note: On the ACH580 drive, Parameter 9521, bit 5 must be set for proper operation with the E-Clipse Bypass. When this bit is set, the following ACH580 parameter values are set and write protected: Parameter Value 20.01 –...
Page 32: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Enabled LED is not illuminated solid green, check to see that closed contacts or jumpers connect terminal X2:3 to X2:4 and X2:2 to X2:7 on the bypass control board. 5. On the E-Clipse Bypass control panel, either the Drive Selected or Bypass Selected LED should be illuminated.
Page 33: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual 14. Press the OFF key on the drive control panel. Note that the bottom line of the drive control panel display indicates “Off.” If the ACH580 Drive and E-Clipse Bypass operate according to these steps, and you have familiarized yourself with their operation, disconnect and lock out power to prepare for the next test.
Page 34 On some ACH580 E-Clipse Bypasses, the circuit breaker has adjustable settings for instantaneous current protection. The factory default settings are practical for most applications. Refer to the “ABB SACE Instruction Sheet” (supplied with these units) for additional information on the adjustment of these settings.
Page 35 ACH580 E-Clipse bypass and packaged drive user manual Installation...
Page 36: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Control panel Bypass control The bypass control panel features: “Power On Indication” (Display Illuminated) LCD Display Down E-CLIPSE BYPASS CONTROL Enter Escape ENTER Enabled LED ENABLED ON/Hand Key Drive and Bypass Selected/Faulted LEDs HAND SELECTED FAULTED...
Page 37: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual Bypass Faulted LED The Bypass Faulted LED is illuminated or flashes red when the motor or bypass protection functions have shut down the bypass. The specific nature of the fault is indicated on the bypass control display. Refer to the Diagnostics section on page...
Page 38: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual take several minutes before the bypass can be reset after an overload trip. If a bypass fault condition is present the second press of this key places the bypass in the OFF mode. Auto Key The Auto Key selects the Auto Start contact or communications as the means for starting and stopping the motor in the bypass mode.
Page 39: Control Panel
ACH580 E-Clipse bypass and packaged drive user manual BOOT Default Display Main Menu Bypass Status Enter System Selected Enter Status 1 Bypass Status Bypass Mode Status 2 Any state Parameters Fault Start-up Enter Enter 9802 Parameter edit Reset Parameter Menu 9902 Bypass Fault...
Page 40: Start-Up
ACH580 E-Clipse bypass and packaged drive user manual Start-up Start-up Start-Up can be performed in two ways: • Using the Start-Up Parameter List • Changing the parameters individually from the Full Parameter List. Note: Run motor from drive before attempting bypass operation. LCD Display Down E-CLIPSE BYPASS CONTROL...
Page 41 ACH580 E-Clipse bypass and packaged drive user manual Start-up by changing the parameters from the start-up list To change the parameters, follow these steps: The Default Display indicates the DRIVE SELECTED Bypass Control mode. BYPASS IN OFF Press ENTER to enter the Main Menu. *BYPASS STATUS ENTER STARTUP PARAMS...
Page 42 ACH580 E-Clipse bypass and packaged drive user manual Press the Up/Down arrows to change 1601 START/STOP the Parameter Value. 1:DI1 Press ENTER to store the modified *1601 START/STOP value or press ESC to leave the ENTER Parameter Edit mode. 1602 PERMISSIVE Press ESC to return to the listing of *16 SYSTEM CTRL Parameter Groups, and again to...
Page 43 ACH580 E-Clipse bypass and packaged drive user manual Start-up...
Page 44: E-Clipse Bypass Functions Overview
ACH580 E-Clipse bypass and packaged drive user manual E-Clipse bypass functions overview Operating modes Note: For normal operation with the bypass, place the drive control panel in the Auto mode. Place the E-Clipse bypass control panel to Drive (selected) and ensure the Hand-off auto selection is set to OFF.
Page 45 ACH580 E-Clipse bypass and packaged drive user manual Smoke Control Mode (Override 1) In the Smoke Control (Override 1) mode, the motor is powered by AC line power through the bypass contactor. The source of the start command is internal and unaffected by external stop commands.
Page 46 ACH580 E-Clipse bypass and packaged drive user manual Advanced Override Mode (Override 2) In the Advanced Override (Override 2) mode, the motor is powered either by the drive through the drive or by AC line power through the bypass contactor. Depending on the E-Clipse bypass parameter 1708 setting, the user can switch to the Advanced Override mode by closing the Advanced Override input contact (DI5 - if programmed) or as a command through communications.
Page 47 ACH580 E-Clipse bypass and packaged drive user manual Programming Advanced Override (Override 2) Parameter Parameter Name Parameter Value Comments Number Programming the E-Clipse Bypass for Advanced Override Operation 1701 OVERRIDE 2 [1] DI5 Digital Input 5 of the E-Clipse Bypass is used to activate Override operation for both the VFD and the E-Clipse Bypass.
Page 48 ACH580 E-Clipse bypass and packaged drive user manual Initial Programming for Override function using OVRD2, via parameters The drive should first be set up and operating Only required for E-Clipse parameter selections: 1708, OVRD2 MODE [2] VFD or [3] VFD/BYPASS correctly with the E-Clipse Bypass.
Page 49 ACH580 E-Clipse bypass and packaged drive user manual Initial Programming for Override function using OVRD2, via parameters The drive should first be set up and operating Only required for E-Clipse parameter selections: 1708, OVRD2 MODE [2] VFD or [3] VFD/BYPASS correctly with the E-Clipse Bypass.
Page 50 ACH580 E-Clipse bypass and packaged drive user manual Signal Cable Shield (screen) Analog Input AI1 AGND Analog Input Circuit Common 4 +10V Reference Voltage 10 V DC Analog Input AI2: FEEDBACK AGND Analog Input Circuit Common 7 AO1 Analog Output AO1 8 AO2 Analog Output 9 AGND...
Page 51 ACH580 E-Clipse bypass and packaged drive user manual Hand Mode When the system is in the Bypass mode, the operator can manually start the motor by pressing the Hand key on the bypass control panel. The motor will run and Hand is indicated on the bypass control display.
Page 52: Relay Contact (Digital) Inputs
ACH580 E-Clipse bypass and packaged drive user manual Bypass control board inputs and outputs The bypass control board has five programmable and one fixed relay contact (digital) inputs and five programmable relay outputs that are available for connection to external control circuits. The internal 24VDC supply is normally used in conjunction with the relay contact inputs.
Page 53 ACH580 E-Clipse bypass and packaged drive user manual output contactor, bypass contactor, and System Started relay are de-energized preventing the motor from running. Bypass Fault Reset (DI4) The Bypass Fault Reset input can be connected to an external contact that is closed to reset a bypass fault.
Page 54: Relay Contact Outputs
ACH580 E-Clipse bypass and packaged drive user manual Relay contact outputs System Ready (1) [SYS READY] If configured for System Ready, the relay is energized when the Drive/Bypass System is ready to be started. Two conditions must be met in order for the System Ready relay to energize.
Page 55 ACH580 E-Clipse bypass and packaged drive user manual Bypass Not Fault (7) [BYP NOT FLT] If configured for Bypass Not Fault, the relay is energized during normal operation. The Bypass Not Fault relay is de-energized when power is removed from the system, a bypass fault has occurred or when the bypass motor overload/underload protection has tripped.
Page 56 ACH580 E-Clipse bypass and packaged drive user manual Communications Control (16) [COMM CTRL] If configured for Communications Control, the relay is energized when the appropriate ON command is provided over the communications connection. The relay is de-energized when the appropriate OFF command is provided over the communications connection.
Page 57 ACH580 E-Clipse bypass and packaged drive user manual tripped or when a drive/bypass warning condition is present. The System Fault/ Warning relay is de-energized during normal operation. System External Control (25) [SYS EXT CTL] If configured for System External Control, the relay is energized when Auto is selected as the control mode for the selected power source (Drive or Bypass).
Page 58: Energy Savings Estimator
ACH580 E-Clipse bypass and packaged drive user manual Energy Savings Estimator The ABB E-Clipse Bypass is capable of displaying the estimated energy savings provided by variable frequency drive operation. Additional displays provide estimated dollar savings based upon a user provided cost per kilowatt hour and estimated CO avoidance in tons.
Page 59 ACH580 E-Clipse bypass and packaged drive user manual Energy Saving Estimator setup Verify the connected equipment is ready for operation. Set the following Parameters: • Parameter 1627 – set to local cost of energy in cents per kilowatt hours • Parameter 1629 – set to desired hours of initial bypass operation to establish energy usage baseline •...
Page 60: Application Macros
ACH580 E-Clipse bypass and packaged drive user manual Application macros The following figures show a variety of configurations and connections using the available E-Clipse Bypass Macros. E-Clipse Bypass macros are selected and configured using the E-Clipse Bypass Control Panel. E-Clipse Bypass macros provide a simple, easy method of configuring the E-Clipse Bypass unit to the most commonly used HVAC applications.
Page 61: E-Clipse Hvac Default Macro
ACH580 E-Clipse bypass and packaged drive user manual E-Clipse HVAC Default macro E-Clipse HVAC Default ACH580 CONTROL BOARD Terminal for Signal Cable Shield Analog Input 1 Speed Reference / Process Setpoint Analog Input Common 10V / 10mA Reference Voltage for Potentiometer Analog Input 2 Process Feedback Signal Analog Input Common...
Page 62: Damper Macro
ACH580 E-Clipse bypass and packaged drive user manual Damper macro Damper ACH580 CONTROL BOARD Terminal for Signal Cable Shield Analog Input 1 Speed Reference / Process Setpoint Analog Input Common 10V / 10mA Reference Voltage for Potentiometer Analog Input 2 Process Feedback Signal Analog Input Common E-CLIPSE BYPASS CONTROL BOARD...
Page 63: Retrofit Macro
ACH580 E-Clipse bypass and packaged drive user manual Retrofit macro Retrofit ACH580 CONTROL BOARD Terminal for Signal Cable Shield Analog Input 1 Speed Reference / Process Setpoint Analog Input Common 10V / 10mA Reference Voltage for Potentiometer Analog Input 2 Process Feedback Signal Analog Input Common E-CLIPSE BYPASS CONTROL BOARD...
Page 64: Smoke Control (Override1) Macro
ACH580 E-Clipse bypass and packaged drive user manual Smoke Control (Override1) macro ACH580 CONTROL BOARD Terminal for Signal Cable Shield Analog Input 1 Speed Reference / Process Setpoint Analog Input Common 10V / 10mA Reference Voltage for Potentiometer Analog Input 2 Process Feedback Signal Analog Input Common E-CLIPSE BYPASS CONTROL BOARD...
Page 65 ACH580 E-Clipse bypass and packaged drive user manual Typical wiring diagram showing a conventional wiring and use of the E-Clipse Bypass using Override 1 macro. Typical system wiring with use of E-Clipse Bypass: X2 E-Clipse Bypass Controller Input Normal Operation: •...
Page 66 ACH580 E-Clipse bypass and packaged drive user manual Alternate wiring examples Alternate wiring examples showing analog input connections for using PID control in ACH580. Also, these examples show how 24VAC can be connected to digital input on E-Clipse Bypass Control Board. ACH580 CONTROL BOARD Terminal for Signal Cable Shield Speed Reference / Process Setpoint...
Page 67 ACH580 E-Clipse bypass and packaged drive user manual Application macros...
Page 68: Parameters
ACH580 E-Clipse bypass and packaged drive user manual Parameters Parameter list and descriptions Parameter data is specific to bypass firmware version. Group 01: Actual Data Group 01: Actual Data Code Name Resolution Range Default Description 0101 MOTOR CURR 0.1 A —...
Page 69 ACH580 E-Clipse bypass and packaged drive user manual Group 03: Status Group 03: Status Code Name Resolution Range Default Description 0301 FBUS CW 1 — b0: 1 = Start Control word 1 from field b1: 1 = Fault reset b2: 1 = Run disable b3: 1 = Field bus local b4: 1 = Start disable 1 b5: 1 = Start disable 2...
Page 70 ACH580 E-Clipse bypass and packaged drive user manual Group 03: Status Code Name Resolution Range Default Description 0307 FLT WORD 3 — b0: 1 = EFB 3 Bypass fault status, b1: 1 = Open motor phase word 3 b2: not used b3: not used b4: 1 = Control board temperature...
Page 71 ACH580 E-Clipse bypass and packaged drive user manual Group 04: Fault Log Code Name Resolution Range Default Description 0409 F1 E2 TIME 2, before 00:00:00 - 23:59:58 Time before last fault of 2nd last event: hr:min:sec if time < 1 day 1, days before 0 - 9999 days if time >= 1 day...
Page 72 ACH580 E-Clipse bypass and packaged drive user manual Group 05: Event Log Code Name Resolution Range Default Description 0508 E3 TIME 1 1, days ago 0 - 65535 Time since 3rd last event, days 0509 E3 TIME 2 2, ago 00:00:00 - 23:59:58 Time since 3rd last event, hr:min:sec...
Page 73 ACH580 E-Clipse bypass and packaged drive user manual Group 14: Relay Outputs Code Name Resolution Range Default Description 1411 R4 ON DLY 0.1 sec 0-3600.0s Delay from active state to active output. 1412 R4 OFF DLY 0.1 sec 0-3600.0s Delay from inactive state to inactive output.
Page 74 ACH580 E-Clipse bypass and packaged drive user manual Group 16: System Control Code Name Resolution Range Default Description 1616 DISP WRNGS 0 = DISABLE ENABLE Enables warnings to be 1 = ENABLE displayed: INP PHASE A LOSS, INP PHASE B LOSS, INP PHASE C LOSS, MTR OVERLOAD, BYPASS DISABLED,...
Page 75 ACH580 E-Clipse bypass and packaged drive user manual Group 16: System Control Code Name Resolution Range Default Description 1626 MODE LOCK 0 = NOT SEL NOT SEL When Mode Lock is AUTO 1 = AUTO MODE MODE, the control panel will not 2 = LOCAL MODE allow switching to Hand or Off.
Page 76 1641 PASS CNFRM 0 – 65535 Confirms the setting of parameter 1640 - PASS SET. 1642 ABB ACCESS 0 = LOCKED LOCKED Locks access to factory only 1 = OPEN parameters and factory debug tool. Passcode required to open.
Page 77 ACH580 E-Clipse bypass and packaged drive user manual Note: For wiring requirements and additional configuration detail refer to Advanced Override Mode (Override 2) on page 37. Group 30: Fault Function Group 30: Fault Function Code Name Resolution Range Default Description 3001 UL ACTION 0 = NOT SEL...
Page 78 ACH580 E-Clipse bypass and packaged drive user manual Group 33: Information Code Name Resolution Range Default Description 3306 DRIVE TYPE — — Drive Type - copy of drive's parameter 07.03. 3307 SUB ASMBLY — — Bypass Sub assembly type. 3308 PLANT CODE Part of bypass serial number: Shows 1 digit plant code.
Page 79 5 = Actual Value 1 (ABBDP) (such as FMBT-12). 6 = Actual Value 2 (ABBDP) For specifying values 1-6, 0101h -063FFh = Drive select ABB drive’s profile parameters information, like status 8101h - E3FFh = Bypass word or actual values.
Page 80 5 = Actual Value 1 (ABBDP) (such as FMBT-12). 6 = Actual Value 2 (ABBDP) For specifying values 1-6, 0101h -063FFh = Drive select ABB drive’s profile parameters information, like control 8101h - E3FFh = Bypass word of reference. parameters + 8000h...
Page 81 0 - 0xFFFF Status word sent by the drive to the Modbus controller. this parameter is read-only. 5825 PROFILE 0=ABB DRV LIM, Selects the communications 1=DCU PROFILE, profile used by the EFB protocol. 2=ABB DRV FULL 5840 DV OB ID L...
Page 82 ACH580 E-Clipse bypass and packaged drive user manual Group 58: Drive EFB Code Name Resolution Range Default Description 58105 DV IO 5 0 – FFFFh (values less Defines the address in the drive than 0101h are which the Modbus master ignored) accesses when it reads from or writes to register address 40005.
Page 83 ACH580 E-Clipse bypass and packaged drive user manual Group 98: Options Group 98: Options Code Name Resolution Range Default Description 9802 COMM PROT 0=NOT SEL This parameter sets the 1=STD MODBUS communication protocol that the 2=N2 package will communicate to the 4=EXT FBA building automation system.
Page 84: Embedded Fieldbus
ACH580 E-Clipse bypass and packaged drive user manual Embedded fieldbus Overview The ABB E-Clipse bypass can be set up to accept control for the ACH580 drive and/ or the E-Clipse Bypass from an external system using standard communication protocols. When using communication, the ABB E-Clipse bypass can: •...
Page 85: Mechanical And Electrical Installation - Embedded Fieldbus (Efb)
ACH580 E-Clipse bypass and packaged drive user manual Control interface In general, the basic control interface between the fieldbus system and the drive consists of: Protocol Control Interface Reference for more information Modbus • Output Words The content of these words is defined by profiles. For details on the profiles used, see Modbus protocol –...
Page 86 ACH580 E-Clipse bypass and packaged drive user manual • Do not directly ground the EIA 485 network at any point. Ground all devices on the network using their corresponding earthing terminals. • As always, the grounding wires should not form any closed loops, and all the devices should be earthed to a common ground.
Page 87 ACH580 E-Clipse bypass and packaged drive user manual Preferred wiring diagram ABB E-CLIPSE BYPASS RS485: Terminal Block: X2 Required Wiring: ANSI/ASHRAE Standard 135 (Twisted Pair and Reference with Isolated Devices) See Note 5 See Note 2: Shield NOTES: 1. Use 3 Conductor Cable - 1 twisted triplet. Tie 3rd wire to AGND: X2-29.
Page 88: Communication Setup - Efb
ACH580 E-Clipse bypass and packaged drive user manual Communication setup – EFB The addition of serial communications to the ABB E-Clipse bypass system is done by bringing the network connection to the bypass and using the bypass software to direct messages either to the drive or to the bypass control software. The user makes no connection to the drive fieldbus terminals since this channel is reserved for the bypass control interface to the drive.
Page 89 ACH580 E-Clipse bypass and packaged drive user manual E-Clipse ACH580 1625 = System Mode Bypass Drive (Group 50) (Group 58) Control: Control: - Start / Stop - Reverse - Run Permissive - Ext 1 / Ext2 - Start Interlock 1…4 - Reference 1 - Reference 2 Status:...
Page 90 ACH580 E-Clipse bypass and packaged drive user manual Serial communication configuration – Drive Setting 9802 automatically sets the appropriate default values in parameters that define the communication process. These parameters and descriptions are defined below. In particular, note that the station ID may require adjustment. EFB Protocol Reference Bypass Description...
Page 91 PROFILE Default: 0 Default: 0 Selects the communication profile used by the EFB protocol. 0 = ABB DRV LIM – Operation of Control/Status Words conform to limited ABB Drives Profile, as used in ACH550/580. 1 = DCU PROFILE – Operation...
Page 92 ACH580 E-Clipse bypass and packaged drive user manual EFB Protocol Reference Bypass Description Parameter Modbus BACnet 5840 DV OB ID L Resolution: 1 BACnet Device object ID lower Range: 0-65535 word. Default: 0 The Drive’s Device object ID must be unique across all BACnet devices in the building network.
Page 93 ACH580 E-Clipse bypass and packaged drive user manual Serial communication configuration – Bypass Setting 9802 automatically sets the appropriate default values in parameters that define the communication process. These parameters and descriptions are defined below. In particular, note that the station ID may require adjustment. EFB Protocol Reference Bypass Description...
Page 94: Activate Drive Control Functions - Efb
One column refers to the ABB Drives profile, selected when parameter 5825 = 0 (ABB DRV LIM) or 5825 = 2 (ABB DRV FULL). The other column refers to the DCU profile selected when parameter 5825 = 1 (DCU PROFILE). See ABB control profiles technical data –...
Page 95 N2 protocol technical data – system section. • The slope of points 60 and 61 in the BACnet protocol technical data – system section. The following table describes REFERENCE scaling for the ABB Drives profile. ABB Drives Profile (EFB) Reference Reference Range...
Page 96 • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus Drive Parameter Value Setting BACnet ABB DRV PROFILE 10.24 RO1 RELAY 62, RO/DIO Relay Output 1 controlled 402659 bit 0 or 00033 Source...
Page 97 ACH580 E-Clipse bypass and packaged drive user manual Protocol Reference Modbus Drive Parameter Value Setting BACnet PROFILE 13.12 AO1 Source 37, AO1 Data Storage Analog Output 1 – – – controlled by writing to 13.91 AO1 Data Storage – 403419 AO14 parameter 13.91.
Page 98: Feedback From The Drive - Efb
ACH580 E-Clipse bypass and packaged drive user manual Feedback from the drive – EFB Pre-defined feedback Inputs to the controller (drive outputs) have pre-defined meanings established by the protocol. This feedback does not require drive configuration. The following table lists a sample of feedback data.
Page 99 ACH580 E-Clipse bypass and packaged drive user manual Mailbox read/write The ACH580 provides a “Mailbox” function to access parameters that have not been pre-defined by the protocol. Using mailbox, any drive parameter can be identified and read. Mailbox can also be used to adjust parameter settings by writing a value to any parameter identified.
Page 100: Activate Bypass Control Functions - Efb
ACH580 E-Clipse bypass and packaged drive user manual Activate bypass control functions – EFB Controlling the bypass Fieldbus control of various bypass functions requires configuration to: • Tell the system to accept fieldbus control of the function. • Define as a fieldbus input, any bypass data required for control. •...
Page 101 ACH580 E-Clipse bypass and packaged drive user manual Miscellaneous system control Note: Control of system commands is dependent upon the setting of bypass parameter 1625. Using the fieldbus miscellaneous system control requires: • Bypass parameter values set as defined below. •...
Page 102 ACH580 E-Clipse bypass and packaged drive user manual Bypass relay output control Using the fieldbus for relay output control requires: • Bypass parameter values set as defined below. • Fieldbus controller supplied reference word(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus Bypass...
Page 103: Feedback From The Abb E-Clipse Bypass - Efb
3 (Last Speed) 3005 COMM FAULT TIME Set time delay before acting on a communication loss. Feedback from the ABB E-Clipse Bypass – EFB Pre-defined feedback Inputs to the controller (bypass outputs) have pre-defined meanings established by the protocol. This feedback does not require bypass configuration. The following table lists a sample of feedback data.
Page 104: Diagnostics - Efb
ACH580 E-Clipse bypass and packaged drive user manual Type Name Description BACnet DI2 Status Bypass digital input 2 status BI11 DI3 Status Bypass digital input 3 status BI12 DI4 Status Bypass digital input 4 status BI13 DI5 Status Bypass digital input 5 status BI14 DI6 Status Bypass digital input 6 status...
Page 105 • BACnet protocol: 5813 TOKEN CNT (MS/TP token counter) advances for each token passed to this drive. (Does not apply for other protocols.) Loss of communication The action taken by the ABB E-Clipse Bypass, if communication is lost, is configured Communications fault. The parameters are 3004 COMM LOSS and 3005 COMM TIME.
Page 106 ACH580 E-Clipse bypass and packaged drive user manual Duplicate stations If two or more stations have duplicate numbers: • Two or more drives cannot be addressed. • Every time there is a read or write to one particular station, the value for 5812 EFB CRC ERRORS or 5811 EFB UART ERRORS advances.
Page 107 ACH580 E-Clipse bypass and packaged drive user manual Troubleshooting The troubleshooting table below should be followed in order from top to bottom by parameter number. Begin the troubleshooting process by displaying the first parameter in the table (58.11) and determining if the display on the panel exhibits the symptom.
Page 108 ACH580 E-Clipse bypass and packaged drive user manual Display on Parameter Panel Possible Cause Corrective Action Number (Symptom) 5812 Rapidly 1. Duplicate 1. See Corrective Action 1. Parameter Increasing Addresses Number 5811 DV CRC Numeric 2. Too many devices 2. Limit to 31 unit loads on 1 segment Value on wire (Bypass = 1 unit load)
Page 109: N2 Protocol Technical Data - System
ACH580 E-Clipse bypass and packaged drive user manual N2 protocol technical data – system System overview The N2 Fieldbus connection to the system is based on an industry standard RS-485 physical interface. The N2 Fieldbus protocol is a master-slave type, serial communication protocol, used by the Johnson Controls Metasys®...
Page 110 ACH580 E-Clipse bypass and packaged drive user manual Metasys integration The following diagram shows the drives’ integration to the Johnson Controls Metasys system. N1LAN N2 Fieldbus The following diagram shows the drives’ integration to the Johnson Controls Metasys Companion system. PC-Version Panel Version/LTD PC Version...
Page 111 ACH580 E-Clipse bypass and packaged drive user manual consume two nodes on a N2 fieldbus segment, if both the drive and bypass objects are being polled by the system. Drive device type For the Metasys and Metasys Companion products, the device type for the ACH580 drive is VND.
Page 112 ACH580 E-Clipse bypass and packaged drive user manual • Change of State (COS) enabled • Warning Enabled • Warning Enabled • Override value is received, but there is no action taken. Binary Input – The binary input objects support the following features: •...
Page 113 ACH580 E-Clipse bypass and packaged drive user manual N2 Analog Inputs: Drive Number Object Resolution Units Range Parameter AI14 PRC PID DEVIATION 40.99 0…100 AI15 EXT PID FEEDBACK Derived value 0…100 AI16 EXT PID DEVIATION Derived value 0…100 AI17 LAST FAULT Derived value fault code AI18...
Page 114 ACH580 E-Clipse bypass and packaged drive user manual N2 Binary Inputs: Number Object Drive Parameter Range BI22 RUN PERMISSIVES DCU status word, BIT1 0 = Not Enabled, 1 = Enabled BI23 N2 LOCAL MODE DCU status word, BIT13 0 = Auto, 1 = N2 Local BI24 N2 CONTROL SRC DCU status word, BIT26 0 = No, 1 = Yes...
Page 115 ACH580 E-Clipse bypass and packaged drive user manual N2 binary output objects – Drive The following table lists the N2 Binary Output objects defined for the ACH580 drive. N2 Binary Outputs: Number Object Drive Parameter Range STOP/START Command Word 0 = Stop, 1 = Start to Speed FORWARD/REVERSE Command Word 0 = Forward, 1 = Reverse...
Page 116 Network Control Units. This listing is useful when defining drive I/O objects to the Network Controller Units. Below is the ACH580.DDL file listing. ******************************************************************* * ABB Drives, ACH 580 Variable Frequency Drive ******************************************************************* CSMODEL "ACH_580","VND" AITITLE "Analog_Inputs" BITITLE "Binary_Inputs"...
Page 117 ACH580 E-Clipse bypass and packaged drive user manual CSBI "BI9",N,N,"DO_1","OFF","ON" CSBI "BI10",N,N,"INPUT_1","OFF","ON" CSBI "BI11",N,N,"INPUT_2","OFF","ON" CSBI "BI12",N,N,"INPUT_3","OFF","ON" CSBI "BI13",N,N,"INPUT_4","OFF","ON" CSBI "BI14",N,N,"INPUT_5","OFF","ON" CSBI "BI15",N,N,"INPUT_6","OFF","ON" CSBI "BI16",N,N,"EXT1/2","EXT1","EXT2" CSBI "BI17",N,N,"HND/AUTO","AUTO","HAND" CSBI "BI18",N,N,"WARNING","OFF","ON" CSBI "BI20",N,N,"DRV_REDY","NO","YES" CSBI "BI21",N,N,"AT_SETPT","NO","YES" CSBI "BI22",N,N,"RUN_PERMISSIVE","DISABLED","ENABLED" CSBI "BI23",N,N,"N2_LOC_M","AUTO","N2_L" CSBI "BI24",N,N,"N2_CTRL","NO","YES" CSBI "BI25",N,N,"N2_R1SRC","NO","YES" CSBI "BI26",N,N,"N2_R2SRC","NO","YES"...
Page 118 The override feature is used only to change the value. N2 analog input objects – Bypass The following table lists the N2 Analog Input objects defined for the ABB E-Clipse bypass. N2 Analog Inputs:...
Page 119 Phase B - Phase C voltage AI12 C-B VOLT 0113 Phase C - Phase A voltage N2 analog output objects – Bypass The following table lists the N2 Analog Input objects defined for the ABB E-Clipse bypass. N2 Analog Inputs: Bypass Number Object...
Page 120 1 = System Fault BI24 BYPASS RUNNING Status Word 1 = Bypass Running N2 binary output objects – Bypass The following table lists the N2 Binary Output objects defined for the ABB E-Clipse bypass. N2 Binary Outputs: Number Object Drive Parameter...
Page 121 ACH580 E-Clipse bypass and packaged drive user manual DDL file for NCU – Bypass The listing below is the Data Definition Language (DDL) file for ABB E-Clipse bypass used with the Network Control Units. This listing is useful when defining bypass I/O objects to the Network Controller Units.
Page 122 ACH580 E-Clipse bypass and packaged drive user manual CSBI "BI21",N,N,"BP MODE","DRIVE","BYPASS" CSBI "BI22",N,N,"SYS UNLD","NO","YES" CSBI "BI23",N,N,"SYS FLT","NO","YES" CSBI "BI24",N,N,"BP RUN","NO","YES" CSAO "AO1",Y,Y,"BP R DLY","s" CSAO "AO2",Y,Y,"MB PARAM","" CSAO "AO3",Y,Y,"MB DATA","" CSBO "BO1",Y,Y,"SYS STRT","STOP","START" CSBO "BO2",Y,Y,"SYS RUN PERMISSIVE","DISABLE","ENABLE" CSBO "BO3",Y,Y,"SYS RSET","OFF","RESET" CSBO "BO4",Y,Y,"OVERRIDE","OFF","OVERRIDE"...
Page 123: Bacnet Protocol Technical Data - System
ACH580 E-Clipse bypass and packaged drive user manual BACnet protocol technical data – system System overview - When bypass parameter 1625 COMM CTL = (0) DRIVE ONLY, the drive’s BACnet objects are supported using the drive’s device address. The bypass’s BACnet objects related to the control word are no longer valid See Communication setup –...
Page 124 Object Name of the Device Object of the drive to a unique text string using the operator workstation or software tool capable of writing BACnet properties. The Object Name cannot be modified with the ABB display panel and only the Device object name is writable in this product. The E-Clipse bypass does not support writing of Device Description.
Page 125 ACH580 E-Clipse bypass and packaged drive user manual BACnet Device Address Rules -- MSTP MAC Addresses must be unique for all devices connected to the same RS485 network. -- MSTP MAC Address is configurable via parameter 5003 in the bypass. 1..127 = range of supported Master addresses for the bypass -- Network Number must be unique for each network (IP and MSTP) -- Network Number of 0 is reserved for broadcasts...
Page 126 ACH580 E-Clipse bypass and packaged drive user manual Activate drive control functions Controlling the drive Fieldbus control of various drive functions requires configuration to: • Tell the drive to accept fieldbus control of the function. • Define as a fieldbus input, any system data required for control (drive only or system) •...
Page 127 ACH580 E-Clipse bypass and packaged drive user manual EFB Ref1/Ref2 Drive Parameter BACnet Access Point 19.11 Ext1/Ext2 Selection BV13 3.09 EFB Ref1 AV16 3.10 EFB Ref2 AV17 Drive relay output control Using the fieldbus for relay output control requires: • Drive parameter values set as defined below. •...
Page 128 ACH580 E-Clipse bypass and packaged drive user manual Feedback from the drive Pre-defined feedback Inputs to the controller (drive outputs) have pre-defined meanings established by the protocol. This feedback does not require drive configuration. The following table lists a sample of feedback data. Drive Parameter BACnet 01.01...
Page 129 ACH580 E-Clipse bypass and packaged drive user manual Note: You must read and write mailbox values using the drive’s internal scaling. For example, the parameter 28.72 Freq acceleration time 1, has a resolution of 0.1 sec., which means that, in the drive (and in the mailbox), the value 1 = 0.1 seconds. So, a mailbox value of 10 translates to 1.0 second, a mailbox value of 300 translates to 30.0 seconds, etc.
Page 130 ACH580 E-Clipse bypass and packaged drive user manual Max Info Frames Property. Configure the Device Object Max Info Frames property using bypass parameter 5842. Default: 5312 = 1. Max Master Property. Configure the Device Object Max Master property using drive parameter 5313.
Page 131 ACH580 E-Clipse bypass and packaged drive user manual Object definitions – Drive Object/property support matrix The following table summarizes the Object Types/Properties Supported: Object Type Multistate Property Binary Binary Binary Analog Analog Analog Loop Device Value Input Output Value Input Output Value Properties...
Page 132 ACH580 E-Clipse bypass and packaged drive user manual Object Type Multistate Property Binary Binary Binary Analog Analog Analog Loop Device Value Input Output Value Input Output Value Properties Properties Local Date  Local Time  Active COV Subscriptions  COV Increment ...
Page 133 ACH580 E-Clipse bypass and packaged drive user manual Instance Object Active/ Present Value Description Name Inactive Text Access Type RO 5 ACT This object indicates the status of Relay ON/OFF Output 5 (requires CMOD-01 or CHD-01 option). DO 1 ACT This object indicates the status of Relay ON/OFF Output 6 (requires CMOD-01 option).
Page 134 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/ Present Value Object Name Description Inactive Text Access Type RO5 CMD This object controls the output state of ON/OFF Relay 1. This control requires that drive parameter 15.10 value = 62 (RO/DIO control word).
Page 135 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/Inactive Present Value Object Name Description Text Access Type BV10 RUN/STOP CMD This object commands a drive RUN/STOP start. Control requires bypass parameter 1601 value = comm. BV11 FWD/REV CMD This object commands a motor REV/FWD rotation direction change.
Page 136 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/Inactive Present Value Object Name Description Text Access Type BV25 STO MON This object indicates the drive’s ON/OFF Safe Torque Off status. BV26 UL MON This object indicates the drive’s ON/OFF underload status.
Page 137 ACH580 E-Clipse bypass and packaged drive user manual Note: For Present Value Access Types, R = Read-only, W = Writeable, C = Commandable. Commandable values support priority arrays and relinquish defaults. Analog output object instance summary – Drive The following table summarizes the Analog Output Objects supported: BACnet Name Description...
Page 138 ACH580 E-Clipse bypass and packaged drive user manual Analog value object instance summary – Drive The following table summarizes the Analog Value Objects supported: Instance Present Value Object Name Description Units Access Type OUTPUT This object indicates the calculated motor SPEED speed in RPM.
Page 139 ACH580 E-Clipse bypass and packaged drive user manual Instance Present Value Object Name Description Units Access Type AV13 EXT PID DEV This object is the External PID output Percent signal’s deviation from its setpoint. Calculated as (drive parameter 71.04) / drive parameter 71.14).
Page 140 ACH580 E-Clipse bypass and packaged drive user manual Instance Present Value Object Name Description Units Access Type AV31 SPD OUT PCT This object indicates the drive’s output Percent speed, as a percentage of rated. AV32 CUR OUT PCT This object indicates the drive’s output Percent current, as a percentage of rated.
Page 141: Bacnet Protocol Implementation Conformance Statement
LOOP SET 1 This object controls the drive’s first loop object. LOOP1 LOOP SET 2 This object controls the drive’s second loop object. BACnet Protocol Implementation Conformance Statement For the BACnet Protocol Implementation Conformance Statement, please see ABB document 3AXD10000768421. Embedded fieldbus...
Page 142 ACH580 E-Clipse bypass and packaged drive user manual Object definitions – Bypass Object/property support matrix – Bypass The following table summarizes the Object Types/Properties Supported: Object Type Property Binary Binary Binary Analog Analog Analog Device Input Output Value Input Output Value Object Identifier ...
Page 143 ACH580 E-Clipse bypass and packaged drive user manual BACnet input object instance summary – Bypass The following table summarizes the Binary Input Objects supported: Instance Object Active/ Present Value Description Name Inactive Text Access Type RO 1 ACT This object indicates the status of ON/OFF bypass Relay Output 1.
Page 144 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/ Present Value Object Name Description Inactive Text Access Type RO4 COMMAND This object controls the output state ON/OFF of bypass Relay Output 4. This control requires that parameter 1410 value = (also requires COMM OREL-01 option).
Page 145 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/ Present Value Object Name Description Inactive Text Access Type BV10 RUN/STOP CMD This Object commands a system RUN/ STOP start. This requires bypass parameter 1601 value = COMM for BACnet to control. BV11 OVERRIDE CMD This Object commands the...
Page 146 ACH580 E-Clipse bypass and packaged drive user manual Instance Active/ Present Value Object Name Description Inactive Text Access Type BV22 MBOX WRITE This object writes the data value WRITE / specified by AV14, MBOX DATA, RESET to a parameter (defined by AV13, MBOX PARAM).
Page 147: Modbus Protocol Technical Data - Drive Only
Master and a single Slave, a more common implementation features a multi-drop EIA 485 network with a single Master controlling multiple Slaves. The ABB E-Clipse bypass features EIA 485 for its Modbus physical interface. The Modbus specification defines two distinct transmission modes: ASCII and RTU.
Page 148 ABB BYPASS PROFILE. See section Bypass Overview for ABB BYPASS PROFILE • ABB DRV LIM – The primary (and default) profile is the ABB DRV LIM profile, which standardizes the control interface with ACH580 and ACH550 drive products. This profile is based on the PROFIBUS interface, and is discussed in detail in the following sections.
Page 149 EFB CTRL PROFILE). The first 32 coils are reserved for this purpose. • Relay output states, numbered sequentially beginning with coil 00033. The following table summarizes the 0xxxx reference set: Modbus ABB DRV LIM DCU PROFILE ABB DRV FULL Internal Location Ref.
Page 150 STATUS WORD CTRL PROFILE). The first 32 inputs are reserved for this purpose. • Discrete hardware inputs, numbered sequentially beginning with input 33. The following table summarizes the 1xxxx reference set: Modbus ABB DRV DCU PROFILE Internal Location Ref. BP Param...
Page 151 ACH580 E-Clipse bypass and packaged drive user manual Modbus ABB DRV DCU PROFILE Internal Location Ref. BP Param BP Param (All Profiles) (5825 = 0 or 2) (5825 = 1) 10027 STATUS WORD – Bit 26 Reserved REQ_CTL 10028 STATUS WORD – Bit 27...
Page 152 Access Remarks 400001 ABB DRIVES Maps directly to the profile’s Control Word. Supported PROFILE CONTROL only if bypass parameter 5825 = 0 or 2 (ABB drive WORD profile). Bypass parameter 5318 holds a copy in hex format. 400002 Reference 1 Range = 0...+20000 (scaled to +maximum reference),...
Page 153 ACH580 E-Clipse bypass and packaged drive user manual Modbus Register Access Remarks 400011 Actual 7. By default, stores nothing. Use bypass parameter 5316 (select using bypass to select an actual value for this register. parameter 58111) 400012 Actual 8. By default, stores nothing. Use bypass parameter 5317 (select using bypass to select an actual value for this register.
Page 154 ACH580 E-Clipse bypass and packaged drive user manual Except where restricted by the system, all parameters are available for both reading and writing. The parameter writes are verified for the correct value, and for a valid register addresses. Note: Parameter writes through standard Modbus are always volatile i.e. modified values are not automatically stored to permanent memory.
Page 155: Abb Control Profiles Technical Data - Drive
The ABB Drives profile provides a standard profile that can be used with embedded Modbus. Two implementations of the ABB drives profile are available: • ABB DRV LIM – The primary (and default) profile is the ABB DRV LIM profile, which standardizes the control interface with ACH580 and ACH550 drive products.
Page 156 ACH580 E-Clipse bypass and packaged drive user manual ABB Drives Profile (EFB) CONTROL WORD Commanded Name Value Comments State OFF2 OPERATING Continue operation (OFF2 inactive) CONTROL EMERGENCY Drive coasts to stop. Normal command sequence: • Enter OFF2 ACTIVE • Proceed to SWITCHON INHIBITED...
Page 157 ACH580 E-Clipse bypass and packaged drive user manual ABB Drives Profile (EFB) CONTROL WORD Commanded Name Value Comments State Unused (ABB DRV LIM) REMOTE_CMD Fieldbus control enabled. (ABB DRV • CW 0 or Ref 0: Retain last CW and FULL) Ref.
Page 158 ACH580 E-Clipse bypass and packaged drive user manual DCU Profile CONTROL WORD Name Value Command/Req. Comments STPMODE_EM Emergency ramp stop mode (no op) STPMODE_C Coast stop mode (no op) RAMP_2 Ramp pair 2 Ramp pair 1 RAMP_OUT_0 Ramp output to 0 (no op) RAMP_HOLD Ramp freeze...
Page 159 STATUS WORD master station. ABB drives profile The following table and the state diagram later in this sub-section describe the status word content for the ABB Drives Profile. ABB Drives Profile (EFB) STATUS WORD Description Name Value...
Page 160 ACH580 E-Clipse bypass and packaged drive user manual ABB Drives Profile (EFB) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram) ABOVE_LIMIT Supervised parameter’s value > supervision high limit. Bit remains “1” until supervised parameter’s value <...
Page 161 ACH580 E-Clipse bypass and packaged drive user manual DCU Profile STATUS WORD Name Value Status REV_REF Reference is in reverse direction. Reference is in forward direction. REV_ACT System is running in reverse direction. System is running in forward direction. PANEL_LOCAL Control is in control panel (or PC tool) local mode.
Page 162 State Diagram ABB drives profile To illustrate the operation of the state diagram, the following example (ABB DRV LIM implementation of the ABB Drives profile) uses the control word to start the system: • First, the requirements for using the CONTROL WORD must be met.
Page 163 ACH580 E-Clipse bypass and packaged drive user manual The state diagram below describes the start-stop function of (CW) CONTROL WORD (SW) bits for the ABB Drives profile. STATUS WORD From any state From any state From any state Emergency Off...
Page 164: Modbus Protocol Technical Data - System Mode
In system mode, the profile that controls system logic is always the ABB BYPASS PROFILE which is sent to the bypass device. The setting of bypass parameter 5825, PROFILE is only used for reference related control (e.g.
Page 165 ACH580 E-Clipse bypass and packaged drive user manual ABB Bypass Profile CONTROL WORD Name Value Description Comments 10...15 Reserved The drive control words when bypass parameter 1625 = (1) SYSTEM are summarized in the following table. Note that these are written to the drive.
Page 166 ACH580 E-Clipse bypass and packaged drive user manual The bypass status word is defined in table below. The drive status word depends on the profile selected and does not change when bypass parameter 1625 = DRIVE ONLY or SYSTEM modes (see drive manual). BYPASS STATUS WORD NAME Value...
Page 167 ACH580 E-Clipse bypass and packaged drive user manual MODBUS addressing – Bypass 0xxxx Registers MODBUS addressing of 0xxxx registers maps the Bypass Control Word shown in the following table to the first 16 coils when using the bypass device ID. The coil number is the bit number plus 1.
Page 168 ACH580 E-Clipse bypass and packaged drive user manual 1xxxx Registers – Bypass MODBUS addressing of 1xxxx registers maps the Bypass Status Word shown in the following table to the first 16 coils when using the bypass device ID. The coil number is the bit number plus 1.
Page 169 ACH580 E-Clipse bypass and packaged drive user manual 1.1.1 MODBUS Registers (1xxxx) Bypass Device ID MODBUS Ref. BCU PROFILE 10030 10031 10032 10033 Bypass DI1 10034 Bypass DI2 10035 Bypass DI3 10036 Bypass DI4 10037 Bypass DI5 10038 Bypass DI6 4xxxxx Registers –...
Page 170: Fieldbus Adapter
Configuration details depend on the protocol and profile used.These details are provided in a user’s manual supplied with the FBA module. Details for the ABB Drives profile (which apply for all protocols) are provided in drives profile technical data on page 175.
Page 171 ACH580 E-Clipse bypass and packaged drive user manual Control interface In general, the basic control interface between the fieldbus system and the drive consists of: • Output Words: – CONTROL WORD – REFERENCE (speed or frequency) • Input Words: – STATUS WORD –...
Page 172 The use of a second reference (REF2) is supported only when a protocol is configured for the ABB Drives profile. Reference scaling is fieldbus type specific. See the user’s manual provided with the FBA module and/or the following sections as appropriate: •...
Page 173: Mechanical And Electrical Installation - Fba
ACH580 E-Clipse bypass and packaged drive user manual Mechanical and electrical installation – FBA WARNING! Connections should be made only while the drive is disconnected from the power source. Overview The FBA (fieldbus adapter) is a plug-in module that fits in the bypass expansion slot 2.
Page 174: Communication Setup - Fba
ACH580 E-Clipse bypass and packaged drive user manual Communication setup – FBA Protocol selection To activate the fieldbus adapter communication, use parameter 9802 COMM PROTOCOL SEL. Set bypass parameter 9802 = 4 (EXT FBA). Protocol configuration Setting 9802, together with mounting a particular FBA module, automatically sets the appropriate default values in parameters that define the communication process.
Page 175: Activate Drive Control Functions - Fba
• Fieldbus controller supplied command(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus TCP Bypass Parameter Value Description ABB DRV PROFILE 1601 START/STOP 2 (COMM) Selects Source for system 400001 bits 40031 bits 0, 1 start command.
Page 176 3.04 FBA Ref1 40002 3.05 FBA Ref2 40003 Note: Multiple references are supported only when using the ABB Drives profile. Reference scaling Where required, REFERENCES can be scaled. See the Reference scaling in the following sections, as appropriate: •...
Page 177 (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Drive Parameter Value Description Modbus TCP ABB DRV DCU PROFILE 10.24 Relay Output 1 Relay Output 1 402659 bit 0 or 00033 controlled by fieldbus.
Page 178 ACH580 E-Clipse bypass and packaged drive user manual Analog output control Using the fieldbus for analog output control (e.g. PID setpoint) requires: • Drive parameter values set as defined below. • Fieldbus controller supplied analog value(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference Modbus TCP...
Page 179: Feedback From The Drive - Fba
To scale the drive parameter values see the Actual value scaling in the following sections, as appropriate: • ABB drives profile technical data • Generic profile technical data Activate bypass control functions – FBA Controlling the bypass Fieldbus control of various bypass functions requires configuration to: •...
Page 180 1) For Modbus TCP, the protocol reference can depend on the profile used, hence two columns in these tables. One column refers to the ABB Drives profile, selected when parameter 51.02 = 0 (ABB Drives-Classic) or 51.02 = 1 (ABB Drives-Enhanced). The other column refers to the DCU profile selected when parameter 51.02 = 2 (Transparent-16-Bit).
Page 181: Diagnostics - Fba
ACH580 E-Clipse bypass and packaged drive user manual Bypass relay output control Using the fieldbus for relay output control requires: • Bypass parameter values set as defined below. • Fieldbus controller supplied, binary coded, relay command(s) in the appropriate location. (The location is defined by the Protocol Reference, which is protocol dependent.) Protocol Reference...
Page 182 ACH580 E-Clipse bypass and packaged drive user manual • For fieldbus access, the drive reports faults as a hexadecimal value, assigned and coded according to the DRIVECOM specification. See table below. Not all profiles support requesting fault codes using this specification. For profiles that support this specification, the profile documentation defines the proper fault request process.
Page 183 ACH580 E-Clipse bypass and packaged drive user manual Fieldbus Fault Code Drive Fault Code (DRIVECOM specification) INCOMP SWTYPE 630Fh SERF CORRUPT FF55h Reserved FF55h SERF MACRO FF55h Reserved FF55h Reserved FF55h DSP T1 OVERLOAD 6100h DSP T2 OVERLOAD 6100h DSP T3 OVERLOAD 6100h DSP STACK ERROR 6100h...
Page 184: Abb Drives Profile Technical Data
FBA modules. This section describes the ABB Drives profile implemented for FBA modules. • ABB DRV LIM – The primary (and default) profile is the ABB DRV LIM profile, which standardizes the control interface with ACH580 and ACH550 drive products.
Page 185 ACH580 E-Clipse bypass and packaged drive user manual ABB Drives Profile (FBA) CONTROL WORD Commanded Name Value Comments State OFF3 OPERATING Continue operation (OFF3 inactive) CONTROL EMERGENCY Drive stops within in time specified by STOP parameter 2208. Normal command sequence: •...
Page 186 STATUS WORD information, sent by the drive to the master station. The following table and the state diagram later in this sub-section describe the status word content. ABB Drives Profile (FBA) STATUS WORD Description Name Value (Correspond to states/boxes in the state diagram)
Page 187 ACH580 E-Clipse bypass and packaged drive user manual The state diagram below describes the start-stop function of CONTROL WORD (CW) and STATUS WORD (SW) bits. From any state From any state From any state Emergency Off Emergency Stop Fault OFF2 (CW Bit1=0) OFF3 (CW Bit2=0) OFF2 FAULT...
Page 188 ACH580 E-Clipse bypass and packaged drive user manual Reference As described earlier in Control interface, the REFERENCE word is a speed or frequency reference. Reference scaling The following table describes REFERENCE scaling for the ABB Drives profile. ABB Drives Profile (FBA) Reference Reference Range Scalar Remarks...
Page 189 1, FBA A reference 2, EFB reference 1 or EFB reference 2. The following diagrams illustrate how parameter 20.21 and the sign of the fieldbus reference interact to produce Reference values. Note: Fieldbus references are bipolar; that is, they can be positive or negative. ABB Drives Profile Parameter Value Setting Resultant Reference 20.21 Direction...
Page 190 100 / 1000 = 0.1 mA feedback) 10 = 1% 10 / 10 = 1% Data words 5 and 6 are scaled as follows: ABB Drives Profile Data Word Contents Scaling Set by drive -20000 … +20000 = -(par 46.01) … +(par 46.01) if content is Speed parameter -20000 …...
Page 191: Generic Profile Technical Data
100% REFERENCE value is fixed as described in the table below. For a detailed description on the range and scaling of the REFERENCE, see the user’s manual supplied with the FBA module. ABB Drives Profile (FBA) Reference Reference Range...
Page 192 ACH580 E-Clipse bypass and packaged drive user manual Actual Values As described earlier in Control interface, Actual Values are words containing drive values. Actual value scaling For Actual Values, scale the feedback integer using the parameter’s resolution. (See the ACH580 HVAC control program firmware manual (3AXD50000027537) for parameter resolutions.) For example: Feedback Integer Scaling...
Page 193 ACH580 E-Clipse bypass and packaged drive user manual Fieldbus adapter...
Page 194: Diagnostics
ACH580 E-Clipse bypass and packaged drive user manual Diagnostics WARNING! Do not attempt any measurement, parts replacement or other service procedure not described in this manual. Such action will void the warranty, may endanger correct operation, and increase downtime and expense. WARNING! All electrical installation and maintenance work described in this chapter should only be undertaken by qualified service personnel.
Page 195: Correcting Faults
ACH580 E-Clipse bypass and packaged drive user manual Correcting faults The recommended corrective action for faults is: • Use the following Fault listing table to find and address the root cause of the problem. • Reset the system. Fault listing Fault Fault Name Fault...
Page 196 ACH580 E-Clipse bypass and packaged drive user manual Fault Fault Name Fault Possible Cause Corrective Action Code In Panel 3006 UNDERVOLT Fault will be generated Loose J7 connector Check that J7 connector is only if the drive is on RBCU unit (refer firmly seated in RBCU (refer controlling the motor to page...
Page 197 ACH580 E-Clipse bypass and packaged drive user manual Fault Fault Name Fault Possible Cause Corrective Action Code In Panel 3014 COIL POW Coil power supply has Internal failure on Cycle power on bypass unit. If SUPPLY failed to reach rated RBCU unit contactor coil is shorted, fault voltage...
Page 198 Bad RBCU 3027 INVALID SUB Contactor assembly as RBCU unit from a Contact ABB at recorded in the RBCU different size bypass 1-800-752-0696 option 1 unit does not match used to replace a drive information defective RBCU.
Page 199 Internal checksum error N/A Cycle power CORRUPT Replace RBCU Upgrade firmware 3102 PMAP FILE Parameter file is corrupt Cycle Power Contact ABB with information that preceded fault 3201 T1 program cycle is Contact ABB with information OVERLOAD overloaded that preceded fault Cycle Power...
Page 200: Correcting Warnings
ACH580 E-Clipse bypass and packaged drive user manual Fault resetting WARNING! If an external source for start command is selected and it is active, the system may start immediately after fault reset. Flashing red LED To reset the bypass for faults indicated by a flashing red LED: •...
Page 201: Diagnostics
ACH580 E-Clipse bypass and packaged drive user manual Diagnostics Warning listing The following table lists the warnings by code number and describes each. Warning Warning Name In Warning Possible Cause Corrective Action Code Panel 4001 INP PHASE A Warning will occur in Loose J8 connector Check J8 connector LOSS...
Page 202 ACH580 E-Clipse bypass and packaged drive user manual Warning Warning Name In Warning Possible Cause Corrective Action Code Panel 4008 DRIVE SETUP Warning generated Incorrect parameters Check that drive when configuration of settings parameter 95.21, drive is such that bit 5 = “Bypass bypass can not present”...
Page 203 ACH580 E-Clipse bypass and packaged drive user manual Warning Warning Name In Warning Possible Cause Corrective Action Code Panel 4016 INP VOLTAGE 3-Phase input voltage Loose J7 connector has not reached a Low input voltage. sufficient level to Incoming voltage has enable editing of not reached at least parameters via the...
Page 204 ACH580 E-Clipse bypass and packaged drive user manual Warning Warning Name In Warning Possible Cause Corrective Action Code Panel 4024 Selected by PAR Warning will occur Run Permissive Check 24 Volts on 1624 when start order is condition is not RBCU unit given and the “RUN satisfied.
Page 205 ACH580 E-Clipse bypass and packaged drive user manual Bypass status listing Bypass Status Condition Description (16 Characters) DRIVE/BYPASS? DRIVE SELECTED Displays which one is selected, drive or BYPASS SELECTED bypass SAFETIES? OPEN Displays if safeties (=START INTERLOCK 1 CLOSED and/or START INTERLOCK 2) have been applied, or if they are missing RUN PERMISSIVES? OPEN...
Page 206 ACH580 E-Clipse bypass and packaged drive user manual Error messages Error Message Description CAN’T EDIT Try to save value (=press the ENTER key in Parameter Edit State) of a read-only parameter. E.g. try to change value PAR PAR IS READ ONLY 01.02 INPUT VOLT CAN’T EDIT Try to change value of a parameter, which is allowed to be...
Page 207 ACH580 E-Clipse bypass and packaged drive user manual Diagnostics...
Page 208: Maintenance
ACH580 E-Clipse bypass and packaged drive user manual Maintenance Maintenance Maintenance intervals If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB for ACH580 enclosures. Maintenance Configuration Interval...
Page 209 ACH580 E-Clipse bypass and packaged drive user manual 3. Lift the filter out of the filter bracket and replace as appropriate. 4. With the filter in the filter bracket, reinstall filter kit onto enclosure. 5. Replace the mounting screws. Tighten to the recommended torque of 2 N•m (1.47 ft-lbs) per installation instruction 3AXD50000221370.
Page 210: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Technical data Vertical enclosure terminals maximum wire size and terminal torque values Nominal Output Maximum Wire Size and Terminal Torque Ratings Frame Type Code Drive Package Size Circuit Disconnect Motor Ground Current Power Breaker Switch...
Page 211 ACH580 E-Clipse bypass and packaged drive user manual Nominal Output Maximum Wire Size and Terminal Torque Ratings Frame Type Code Drive Package Size Circuit Disconnect Motor Ground Current Power Breaker Switch Termination Lugs 575 Volts ACH580-VxR-02A7-6 ACH580-VxR-03A9-6 ACH580-VxR-06A1-6 55 in-lbs 11-13 in-lbs 35 in-lbs ACH580-VxR-09A0-6...
Page 212: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Nominal Output Maximum Wire Size and Terminal Torque Ratings Base Drive Package Circuit Ground Circuit Disconnect Motor Ground Drive Current Power Breaker Disconnect Motor Lugs Type Code Breaker Switch Terminals Lugs Frame Switch Terminals UL (NEMA)
Page 213: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Nominal Output Maximum Wire Size and Terminal Torque Ratings Base Drive Package Circuit Ground Circuit Disconnect Motor Ground Drive Current Power Breaker Disconnect Motor Lugs Type Code Breaker Switch Terminals Lugs Frame Switch Terminals UL (NEMA)
Page 214: Technical Data
Bypass with the circuit breaker option is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes. When connected to a 600V power source ABB E-Clipse units provided with a circuit breaker, VCR and BCR configurations, are suitable for use on a circuit capable of delivering not more than 10,000 RMS symmetrical amperes.
Page 215: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual 460 Volt fuses for vertical enclosures Nominal Output Internal Drive External Fuse for Ratings Fuse Rating Disconnect Option Base Drive Type Code Drive Package Frame Current Power Class Current Class Current Size Rating Rating 460 Volts...
Page 216: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual 208/230 Volt fuses for box enclosures Nominal Output Internal Drive External Fuse for Ratings Fuse Rating Disconnect Option Base Drive Type Code Drive Package Frame Current Power Class Current Class Current Size Rating Rating 208/230 Volts...
Page 217: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Nominal Output Internal Drive External Fuse for Ratings Fuse Rating Disconnect Option Base Drive Type Code Drive Package Frame Current Power Size Class Current Class Current Rating Rating ACH580-BxR-065A-4 Class T Class J 100A ACH580-BxR-077A-4 Class T...
Page 218: Motor Connections
ACH580 E-Clipse bypass and packaged drive user manual Motor connections Motor Terminals Wiring overview on page 8. Bypass Contactors The bypass circuit available with the ACH580 E-Clipse Bypass includes two contactors. One contactor is the bypass contactor (2M) that can be used to manually connect the motor directly to the incoming power line in the event that the ACH580 is out of service.
Page 219: E-Clipse Bypass Control Unit Connections (Rbcu)
ACH580 E-Clipse bypass and packaged drive user manual E-Clipse Bypass control unit connections (RBCU) Control cable requirements for connections to the E-Clipse Bypass (RBCU) (X2) are the same as those described for the ACH580 control panel (X1). Refer to the ACH580-01 Hardware Manual (3AXD50000044839) for additional information.
Page 220: Dimensional References
ACH580 E-Clipse bypass and packaged drive user manual Dimensional references The following tables contain dimensional references that identify the dimensional information applying to a given type code. Vertical enclosures – E-Clipse bypass drive with circuit breaker Nominal Output Ratings Frame Type Code Package Size...
Page 221 ACH580 E-Clipse bypass and packaged drive user manual Nominal Output Ratings Frame Type Code Package Size Drive Current Power = 500 to 600V. Power ratings are valid at nominal output voltage U = 575 V 60 Hz ACH580-VxR-02A7-6 Vx1-2 ACH580-VxR-03A9-6 Vx1-2 ACH580-VxR-06A1-6 Vx1-2...
Page 222 ACH580 E-Clipse bypass and packaged drive user manual Standard enclosures – E-Clipse bypass drive with circuit breaker Nominal Output UL (NEMA) UL (NEMA) Ratings UL (NEMA) Frame Type 12 Type 3R Type Code Type 1 Dim Package Size (+B056) Dim (+B058) Current Power...
Page 223 ACH580 E-Clipse bypass and packaged drive user manual ACH580-BxR-096A-4 Bx1-3 Bx12-3 ACH580-BxR-124A-4 Bx1-3 Bx12-3 Consult ACH580-BxR-156A-4 Bx1-3 Bx12-3 factory ACH580-BxR-180A-4 Bx1-3 Bx12-3 ACH580-BxR-240A-4 Bx1-3 Bx12-3 1) “BxR” represents BCR and BDR. Nominal Output UL (NEMA) UL (NEMA) Ratings UL (NEMA) Frame Type 12 Type 3R...
Page 224: Dimensions And Weights 580-01
ACH580 E-Clipse bypass and packaged drive user manual Dimensions and weights 580-01 Dimensions: ACH580-VxR UL (NEMA) Type 1, R1 through R4 Frame Size Wall Mount (Vx1-1 - Vx1-4) Drawing is not for engineering purposes. Height (H) Width (W) Depth (D) Weight Dimensional Frame...
Page 225 ACH580 E-Clipse bypass and packaged drive user manual Dimensions ACH580-BxR UL (NEMA) Type 1, R1 through R8 Frame Size Wall Mount (Bx1-1) Wall Mount (Bx1-2 to Bx1-3) BYPASS CONTROL BYPASS CONTROL ENTER ENTER ENABLE ENABLE SELECTED HAND SELECTED HAND FAULTED FAULTED DRIVE BYPASS...
Page 226 ACH580 E-Clipse bypass and packaged drive user manual Dimensions: ACH580-BxR UL (NEMA) Type 12, R1 through R8 Frame Size Wall Mount (Bx12-1 - Bx12-3) BYPASS CONTROL ENTER ENABLE SELECTED HAND FAULTED DRIVE BYPASS OFF/RESET AUTO MOTOR RUN Drawing is not for engineering purposes. Height (H) Width (W) Depth (D)
Page 227 ACH580 E-Clipse bypass and packaged drive user manual Dimensions: ACH580-BxR UL (NEMA) Type 3R, R1 through R4 Frame Size Wall Mount (Bx3R-1 - Bx3R-2) Drawing is not for engineering purposes. Height (H) Width (W) Depth (D) Weight Dimensional Frame Drawings Bx3R-1 33.30 17.70...
Page 228: Applicable Standards
ACH580 E-Clipse bypass and packaged drive user manual Applicable standards E-Clipse bypass compliance with the following standards is identified by the standards “marks” on the drive type code label. Mark Applicable Standards UL 508A UL Standard for Industrial Control Panels Compliance is valid with the following provisions: •...
Page 229 ACH580 E-Clipse bypass and packaged drive user manual Technical data...
Page 230: Ach580-Pcr/Pdr Packaged Drives With Disconnect 1
ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP  2018 ABB. All Rights Reserved. ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP...
Page 231 ACH580-PCR/PDR Packaged Drives with Disconnect 1…200 HP...
Page 232: Installation
ACH580 E-Clipse bypass and packaged drive user manual Installation Installation This information is unique to ACH580 input disconnect configurations (PCR or PDR). The ACH580 with Input Disconnect is an ACH580 AC adjustable frequency drive packaged with an input disconnect switch or circuit breaker. Refer to the Preparing for installation instructions on page 226, for all other information.
Page 233: Application
ACH580 E-Clipse bypass and packaged drive user manual The following is a typical power diagram. Disconnect Switch or Circuit Breaker Drive With Input Disconnect ACH580 3 Phase Motor Drive Input Power Drive Input Fuses Application This manual contains supplemental information that is unique to ACH580 input disconnect configurations (PCR or PDR).
Page 234: Installation Flow Chart
ACH580 E-Clipse bypass and packaged drive user manual Installation flow chart The installation of Input Disconnect configurations for ACH580 drives follows the outline below. The steps must be carried out in the order shown. At the right of each step are references to the detailed information needed for the correct installation of the unit.
Page 235: Preparing For Installation
ACH580 E-Clipse bypass and packaged drive user manual Preparing for installation Drive identification Drive label To identify the type of device you are installing, refer to the type code number on the device identification label. • Wall mounting base drives – label attached on the side surface of the enclosure. •...
Page 236: Installing The Wiring
ACH580 E-Clipse bypass and packaged drive user manual Ratings and frame size The charts in the Ratings section of the ACH580-01 Hardware Manual (3AXD50000044839) list technical specifications, and identify the drive’s frame size. Note: Some instructions in this document vary, depending on the drive’s frame size. To read the Ratings table, you need the “Output current rating”...
Page 237 ACH580 E-Clipse bypass and packaged drive user manual Connection diagrams – Vertical Packaged Drive with input disconnect ACH580 Vertical Packaged Drive units are configured for wiring access from the bottom only. The following figures show the layout and wiring connection points. Refer to the ACH580-01 Hardware Manual (3AXD50000044839) for control connections to the drive.
Page 238 ACH580 E-Clipse bypass and packaged drive user manual ACH580 Drive Motor Terminals Motor Ground Lug Fuses Disconnect Switch or Circuit Breaker Input Terminals Input Ground Lug P3/P4 (Px1-3, Px12-3, Px1-4, Px12-4) Installation...
Page 239 ACH580 E-Clipse bypass and packaged drive user manual Connection diagrams – Box Packaged Drive with input disconnect ACH580 Packaged Drive units are configured for wiring access from the top (for UL (NEMA) Type 1 and 12) and from the bottom (for UL (NEMA) Type 3R). The following figures show the layout and wiring connection points.
Page 240 ACH580 E-Clipse bypass and packaged drive user manual User Power Cable Guides ACH580 Drive Disconnect Switch or Circuit Breaker Motor Input Terminals Ground Lug Motor Input Ground Lug Terminals Line Reactor (Optional) Fuses (PxB1-2, PxB12-2) Installation...
Page 241 ACH580 E-Clipse bypass and packaged drive user manual Motor Ground Lug Input ACH580 Drive Ground Lug User Power Cable Guide Input Terminals Disconnect Switch or Motor Circuit Terminals Breaker User Power Cable Fuses Guide Motor Ground Lug (PxB1-3, PxB12-3) Installation...
Page 242 ACH580 E-Clipse bypass and packaged drive user manual RHTR Temperature Heater ON Heater OFF HI/LO Jumber (X1) Temperature Temperature Default Setting 14.4 °C 21.4 °C (X1 jumper in LO 58 °F 70.5 °F position) Alternate Setting 17.8 °C 24.4 °C (X1 jumper in HI 64 °F 76.5 °F...
Page 243 ACH580 E-Clipse bypass and packaged drive user manual Installation...
Page 244: Maintenance
ACH580 E-Clipse bypass and packaged drive user manual Maintenance Maintenance Maintenance intervals If installed in an appropriate environment, the drive requires very little maintenance. This table lists the routine maintenance intervals recommended by ABB for ACH580 enclosures. Maintenance Configuration Interval...
Page 245 ACH580 E-Clipse bypass and packaged drive user manual 3. Lift the filter out of the filter bracket and replace as appropriate. 4. With the filter in the filter bracket, reinstall filter kit onto enclosure. 5. Replace the mounting screws. Tighten to the recommended torque of 2 N•m (1.47 ft-lbs) per installation instruction 3AXD50000221370.
Page 246: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Technical data Power connection terminals The following tables show maximum wire size and required tightening torque for incoming power, grounding and motor terminals. Output 208/230 Volt Maximum Power Wiring Data Ratings Base Circuit Ground Disconnect...
Page 247: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Output 460 Volt Maximum Power Wiring Data Ratings Base Circuit Ground Circuit Disconnect Ground Drive Breaker Disconnec Lugs Breaker Switch Lugs Frame t Switch Motor Type Code Size UL (NEMA) Terminals (NEMA) UL (NEMA) (NEMA) (NEMA)
Page 248: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual 575 Volt Output Range Maximum Power Wiring Data Base Circuit Ground Drive Breaker Circuit Disconnect Disconnect Ground ACH580 Lugs Frame Breaker UL Switch UL Switch Lugs 1, 2 Type Code Motor UL (NEMA) Size (NEMA) (NEMA)
Page 249: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Branch circuit protection Input power is connected to the ACH580 with E-Clipse Bypass through a door interlocked disconnect switch or circuit breaker. Neither of these inputs are fused. The branch circuit that provides power to the ACH580 with E-Clipse Bypass with disconnect switch must include the specified external fuses to provide short circuit and ground fault protection for the motor in the bypass mode.
Page 250: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual 460 Volt fuses for packaged drive Nominal Output 480 Volt Range Internal Drive External Fuse for Base Fuse Rating Disconnect Option Drive Package Drive Current Power Frame Type Code Size Current Max Current Class Class Rating...
Page 251: Technical Data
ACH580 E-Clipse bypass and packaged drive user manual Nominal Output 575 Volt Range Internal Drive External Fuse for Base Fuse Rating Disconnect Option Drive Package Drive Current Power Frame 1, 2 Type Code Size Current Max Current Class Class Rating Rating ACH580-PxR-052A-6 Class T...
Page 252: Dimensions And Weights
ACH580 E-Clipse bypass and packaged drive user manual Dimensions and weights Mounting dimensions Dimensions: ACH580-PxR UL (NEMA) Type 1 Px1-1 to Px1-4 PxB1-1 to PxB1-4 Height (H) Width (W) Depth (D) Weight Dimensional Frame Drawings Px1-1 24.60 6.34 12.42 18.1 3AXD50000220946 Px1-2 28.49...
Page 253 ACH580 E-Clipse bypass and packaged drive user manual Dimensions: ACH580-PxR UL (NEMA) Type 12 PxB12-3 Px12-1 to Px12-4 PxB12-1 to PxB12-2 Height (H) Width (W) Depth (D) Weight Dimensional Frame Drawings Px12-1 26.50 6.50 12.40 18.2 3AXD50000220953 Px12-2 30.22 6.50 12.64 22.0 10.0...
Page 254: Degrees Of Protection
ACH580 E-Clipse bypass and packaged drive user manual Dimensions: ACH580-PxR UL (NEMA) Type 3R PxB3R-1 to PxB3R-2 Height (H) Width (W) Depth (D) Weight Dimensional Frame Drawings PxB3R-1 33.30 17.70 14.00 83.8 38.0 3AXD50000236367 PxB3R-2 40.60 1032 20.10 15.00 193.0 88.0 3AXD50000237531 Note: UL (NEMA) Type 3R, Px3R-1...Px3R-4 enclosures are designed to be...
Page 255: Applicable Standards
ACH580 E-Clipse bypass and packaged drive user manual Applicable standards Packaged drive compliance with the following standards is identified by the standards “marks” on the type code label. Mark Applicable Standards UL 508A UL Standard for Industrial Control Panels Compliance is valid with the following provisions: •...
Page 257 ABB Inc. 16250 West Glendale Drive New Berlin, WI 53151 Telephone +1 800 752-0696 +1 262 785-0397 Internet www.abb.us/drives...

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ABB ACH580 Series User Manual

Safety Instructions

Installation

Control Panel

Start-Up

E-Clipse Bypass Functions Overview

Application Macros

Parameters

Embedded Fieldbus

Fieldbus Adapter

Diagnostics

Maintenance

Technical Data

Installation

Maintenance

Technical Data

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