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Honeywell Series 8 I/O User Manual
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Honeywell Series 8 I/O User Manual

Honeywell Series 8 I/O User Manual

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Honeywell Process Solutions
Series 8 I/O User's Guide
EXDOC-X110-en-500A
R500
April 2017
Release 500
Honeywell

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Summary of Contents for Honeywell Series 8 I/O

  • Page 1 Honeywell Process Solutions Series 8 I/O User's Guide EXDOC-X110-en-500A R500 April 2017 Release 500 Honeywell...
  • Page 2 In no event is Honeywell liable to anyone for any indirect, special or consequential damages. The information and specifications in this document are subject to change without notice.
  • Page 3 About This Document The procedures in this document are intended to give you the ability to perform basic tasks with the Series 8 I/O such as configuring hardware devices, continuous control strategies. Respective forms are shown to illustrate a procedure/concept only.
  • Page 4 Provides general information to assist you in planning and design of control hardware in Experion LX system. Control hardware includes all I/O families, (except Series 8 I/O). It includes some supervisory network considerations for general reference. C300 Controller Guide This guide provides information that will assist you in...
  • Page 5 Click File->New to start menu name followed by new drawing. menu selection >D:\setup.exe< Data to be keyed in at Key in this path location prompt or in an entry field. >D:\setup.exe<. R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 6 Support and Other Contacts Support and Other Contacts For support, contact your local Honeywell Process Solutions Customer Contact Center (CCC). To find your local CCC visit the website, https://www.honeywellprocess.com/en-US/contact- us/customer-support-contacts/Pages/default.aspx. Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 7 The symbol appears next to required information in the manual. WARNING, Risk of electrical shock: Potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms, 42.4 Vpeak, or 60 VDC may be accessible. R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 8 Chassis Ground: Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements. viii Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 9: Table Of Contents

    SERIES 8 I/O PURPOSE ............. 23 Overview ......................23 What is I/O? ....................23 Series 8 I/O .......................... 23 SERIES 8 I/O PLANNING AND DESIGN ........25 Overview ......................25 Series 8 I/O appearance and features ............25 Look and feel ........................25 Series 8 I/O and C300 topology ..............
  • Page 10 Field wiring and module protection ..................93 IOTA board and connections ....................93 AC Digital Output (Source) Relay Extension Board Models 8U-SDOX01, 8C-SDOX01 ......................100 Upgrading firmware in Series 8 I/O components ........104 Series 8 I/O User's Guide R500 Honeywell...
  • Page 11 Contents SERIES 8 I/O CONFIGURATION FORM REFERENCE .... 105 Overview ...................... 105 Rules for Configuring/Reconfiguring redundant IOMs ............105 Determining Series 8 I/O block redundancy ..........107 Main tab checkbox invokes redundancy ................107 Switchover and Secondary readiness ............108 Failure conditions and switchover ............
  • Page 12 5.24 Configuring Template Defining tab - Channel block ......155 Configuring modules - Identification tab ................155 SERIES 8 I/O CONFIGURATION ..........157 Adding an IOM to Project ................157 Using the File menu method ..................... 157 Using the drag and drop method ..................159 Assigning an IOM to an IOLINK in the Project tab ........
  • Page 13 Electronic Short-Circuit Fault Recovery ................203 SERIES 8 I/O OPERATIONS ............. 205 Overview ...................... 205 Reviewing the Control Builder icons ............205 Series 8 I/O block icons ..................... 205 IOLINK icons ........................207 Block icons ......................... 208 Channel icons ........................208 Series 8 I/O LED Descriptions ..............
  • Page 14 224 7.12 Enabling the configuration in Digital Input Pulse Accumulation channel SERIES 8 I/O LOADING ............227 Loading Series 8 I/O components .............. 227 Load order guidelines ......................227 Loading an IOLINK ..................228 IOLINK Load with Contents ....................228 Loading the IOM block the first time ............
  • Page 15 Contents SERIES 8 I/O LINK FIBER OPTIC EXTENDERS (FOE) ... 241 Overview ....................... 241 Fiber Optic Extender assembly ..................241 FOE features ........................243 Fiber Optic redundancy ...................... 244 FOE Installation ................... 244 Handling components - ESD ....................244 Work practices ........................244 Component mounting sequence ...............
  • Page 16 Series 8 DC Power Connections and Indicators ........267 12.2 Series 8 Power Sub-System Alarm Contacts and LED Activation Levels SERIES 8 I/O ALARMS AND FAILURES ......... 269 13.1 Reviewing IOM alarms generated by the C300 ........269 IOM alarms ........................269 HART alarms/events ......................
  • Page 17 Reviewing IOM hard failures ..............288 IOM hard failures ........................ 288 IOM Behavior during Hard Failures ..................289 13.4 Getting further assistance ..............291 Other troubleshooting sources ................... 291 Guidelines for requesting support ..................291 R500 Series 8 I/O User's Guide xvii April 2017 Honeywell...
  • Page 18 Table 3 Topology rules ....................29 Table 4 Available I/O modules ..................30 Table 5 Series 8 I/O channel function blocks ..............34 Table 6 Link Unit utilization rates ................... 36 Table 7 I/O parameters scanned when the IOM is loaded ..........37 Table 8 Series 8 I/O cable types ..................
  • Page 19 Table 64 FOE LED descriptions .................. 249 Table 65 Recommended spare parts ................258 Table 66 IOM alarms displayed by the C300 controller ..........269 Table 67 IOM hard failures ..................290 R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 20 Contents Figures Figures Figure 1 Series 8 I/O and C300 topology ............... 28 Figure 2 Series 8 I/O library ................... 33 Figure 3 Execution State ....................35 Figure 4 Point Execution State ..................35 Figure 5 Series 8 board connections ................40 Figure 6 Series 8 cabling ....................
  • Page 21 Figure 49 Template Defining tab ................. 156 Figure 50 Analog Output and Digital Output fault state (FAULTST) transitions ..173 Figure 51 Series 8 I/O Analog Input or Analog Output withHART tabs ....... 181 Figure 52 Analog Input conversion ................183 Figure 53 Analog Output conversion ................

  • Page 23: Series 8 I/O Purpose

    What is I/O? Series 8 I/O The Experion Series 8 I/O modules are an expanding family of traditional and special function input/output signal interface devices. They support local software configuration. These I/O modules share the same form factor as the C300 Controller and reside on the same type of common mounting system as other Series 8 components.

  • Page 25: Series 8 I/O Planning And Design

    The features of Series 8 I/O include: IOL – Each C300 I/O Link can be configured to provide 750 kbps link speeds. Series 8 I/O fully supports HART I/O. This includes the use of Secondary HART Variables as control parameters.
  • Page 26 2. Series 8 I/O Planning and Design 2.2. Series 8 I/O appearance and features I/O module/IOTA Feature/function  Extensive self-diagnostics Analog Output withHART  Optional redundancy  HART capable, multivariable instruments  Safe-state (FAILOPT) behaviors  Each channel can be configured to HOLD LAST VALUE, or SHED to a SAFE VALUE.

  • Page 27: Series 8 I/O And C300 Topology

    Series 8 I/O and C300 topology Series 8 I/O is attached to an IOLINK that is being mastered by a C300 controller. It is important to note that the IOLINK serves as data repository for IOM function blocks in Control Builder to provide communications interface with Series 8 I/O.

  • Page 28: Examining The Topology Rules

    2.3. Series 8 I/O and C300 topology Figure 1 Series 8 I/O and C300 topology Examining the topology rules The following table provides the topology rules relating to the Series 8 I/O environment. Series 8 I/O User's Guide R500 Honeywell...

  • Page 29: Table 3 Topology Rules

    1 I/O module Can be initialized in 10 seconds (+/- 25%) after IOM level loss power loss. Multiple I/O Links Design allows the use of multiple Series 8 I/O Links in the same cabinet. I/O Link performance None I/O Link networks perform at the current distance.

  • Page 30: Supported Series 8 I/O Modules

    2. Series 8 I/O Planning and Design 2.4. Supported Series 8 I/O modules Supported Series 8 I/O modules Available Series 8 I/O modules The list of I/O modules below can be used on a Series 8 IOLINK. The IOLINK contains a function that enables programming and reprogramming the executable image (rather than substitution of a removable hardware component).

  • Page 31: Identifying Supported Series 8 I/O Modules

    8C-PDODA1 OUTPUT 24VDC Identifying supported Series 8 I/O modules The Series 8 I/O model designations follow “8X-YZZZNN” format. Where:  8 is for the Series 8 Product Line. The model number for every Series 8 product begins with an 8 designation for Series ...

  • Page 32: Pulse Accumulation Module

    DIMODE parameter for Low Latency is not supported (that is, 5 ms PV scanning is not supported). Supported Series 8 I/O options Available Series 8 I/O options The following Series 8 I/O options are supported in Experion.  I/O redundancy ...

  • Page 33: Inspecting The Series 8 I/O Library

    2. Series 8 I/O Planning and Design 2.6. Supported Series 8 I/O options Inspecting the Series 8 I/O library Series 8 I/O Module function blocks and I/O Channel blocks are housed in the Series 8 I/O library of Control Builder. Figure 2 Series 8 I/O library Inspecting IOM function blocks All IOM function blocks are associated with (children of) an IOLINK function block.

  • Page 34: Inspecting Channel Function Blocks

    Accumulation_DI Defining module containment An individual channel within a Series 8 I/O block is often abbreviated as an IOC block. While an IOC block must be "contained in" a Control Module (CM) in Control Builder, the IOC block actually resides within the associated IOM device. That is, you change the execution state (EXECSTATE) of a CM independent of the IOC's point execution state (PTEXECST).

  • Page 35: Figure 3 Execution State

    2. Series 8 I/O Planning and Design 2.7. I/O Link performance specifications Figure 3 Execution State Figure 4 Point Execution State R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 36: I/O Link Performance Specifications

    2.7. I/O Link performance specifications I/O Link performance specifications The transmission rate of data on an IOLINK configured with Series 8 I/O is 2000 Link Units per second where a Link Unit is defined as being approximately equivalent to one parameter read (or write) per second.

  • Page 37: Reducing I/O Link Traffic

    2. Series 8 I/O Planning and Design 2.7. I/O Link performance specifications Block names Data processing Link Units per Cycle time cycle time Pulse width modulation for BACKCALC Scanning IOM block's DOCHANNEL SCANRATE Pulse width modulation for OP Store OP connector's CM...
  • Page 38 2. Series 8 I/O Planning and Design 2.7. I/O Link performance specifications IOM block Scanned parameters Analog Input-xxx PV, PVSTS Analog Output-xxx OP, INITREQ Digital Input-xxx PVFL, BADPVFL Digital Output-xxx SO, INITREQ, OP Digital Input Pulse PVFL, BADPVFL, AVRAW Accumulation The number of Analog Input, Digital Input, and Digital Input Pulse Accumulation channel blocks contained within CMs or SCMs does not increase LU consumption.

  • Page 39: Series 8 I/O Installation And Upgrades

    The Experion utilizes hardware designs including those for the controllers, I/O modules, and switches. The information contained in this section defines how to establish the various hardware connections and Series 8 I/O firmware. To review planning the entire Series 8 Control System, refer to the Control Hardware Planning Guide's Planning your Series 8 control system section.

  • Page 40: Introduction

    3. Series 8 I/O Installation and Upgrades 3.2. Installation Declarations Introduction The following figure illustrates the main cabling of the C300 controller and I/O IOTA boards. C300 Controller Digital Output 40 modules max Digital Output 40 modules max Figure 5 Series 8 board connections...

  • Page 41: Cabling

    The following graphic is an example of possible configuration connections with regards to the Series 8 I/O installation. Your configuration may vary based on the module layout of your cabinet. The following table defines cable type and usage in the graphic below.

  • Page 42: Figure 6 Series 8 Cabling

    3. Series 8 I/O Installation and Upgrades 3.2. Installation Declarations Cable Color Purpose IOL2A Violet/yellow Connect primary controller to secondary controller and then to I/O IOL2B Violet/green Connect primary controller to secondary controller and then to I/O Connect to positive terminals of power supply...

  • Page 43: Installing The Series 8 Iota On The Panel

    3. Series 8 I/O Installation and Upgrades 3.3. Installing the Series 8 IOTA on the Panel Installing the Series 8 IOTA on the Panel Prerequisites Panel for mounting IOTA is installed in a cabinet or desired mounting location.  Power supply is installed.
  • Page 44 3. Series 8 I/O Installation and Upgrades 3.3. Installing the Series 8 IOTA on the Panel Step Action 8X-TDODB1 12 inch 8X-TPOXA1 6 inch  When mounting either the 9 or 12 inch IOTA board, it is recommended to secure the three mounting screws on one side (either left or right) and then secure the other side.

  • Page 45: Mounting The I/O Module On The Iota

    3. Series 8 I/O Installation and Upgrades 3.4. Mounting the I/O module on the IOTA Mounting the I/O module on the IOTA Prerequisites It is recommended to attach the IOTA board to the carrier prior to mounting the module to the IOTA.

  • Page 46: Grounding And Power Considerations - Iota Boards

    3. Series 8 I/O Installation and Upgrades 3.5. Grounding and power considerations - IOTA boards Grounding and power considerations - IOTA boards Attaching the IOTA board The Series 8 installation allows IOTA boards to attach to it with screws. By ensuring power connection, some methods can be used to test for power as follows.

  • Page 47: Iotas Wiring Diagrams

    3. Series 8 I/O Installation and Upgrades 3.6. Connecting IOMs and field devices through I/O Termination Assemblies Figure 7 IOLINK’s terminal on the header board for power testing Connecting IOMs and field devices through I/O Termination Assemblies IOTAs wiring diagrams All connections between IOMs and field devices are through I/O Termination Assemblies (IOTAs).

  • Page 48: Table 9 Ioms, Iotas, And Ancillary Cards

    3. Series 8 I/O Installation and Upgrades 3.6. Connecting IOMs and field devices through I/O Termination Assemblies Table 9 IOMs, IOTAs, and ancillary cards IOM block IOM model IOTA model IOTA description type number number ANALOG 8X-PAIHA1 8X-TAIXA1 ANALOG INPUT, non-redundant...

  • Page 49: Powering The Series 8 System

    Fusing - Series 8 IOTA boards Protecting the Series 8 I/O components Series 8 I/O modules are constructed to support normal field failures, wiring errors and conditions such as a shorted wire. All Series 8 IOTAs contain at least one fuse that provides protection for catastrophic errors in the IOTA, IOM, and other elements of the Series 8 system.

  • Page 51: Series 8 Iota Pinouts

    Analog Input in the Recommended Spare Parts section. Series 8 HART/non-HART Analog Input 6 inch, non-redundant IOTA is illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 52: Figure 8 Series 8 Hart/Non-Hart Analog Input 6 Inch, Non-Redundant Iota

    Note: All I/O field terminations accept up to 14 gauge stranded wire. To properly wire your module to the Series 8 HART/non-HART Analog Input IOTA with terminal block 1 (TB1) and terminal block 2 (TB2), refer the following table. Series 8 I/O User's Guide R500 Honeywell...

  • Page 53: Table 10 Analog Input 6 Inch, Non-Hart Analog Input, Non-Redundant - Terminal Block

    Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 54: Analog Input Wiring

    Two-wire transmitter wiring The Analog Input IOM/IOTA is optimized for use with classic two-wire transmitters. All 16 channels can accept inputs from two-wire transmitters without any special wiring or jumper options. Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 55: Figure 9 Non-Redundant Analog Input 9 Inch, Standard 2-Wire Transmitter Wiring

    (although it is possible to use channels 1 through 12). For the following example:  Channel 13 is used  The three wires are terminated to TB1-25, TB1-26, and TB2-1 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 56: Table 12 Summary - Analog Input Wiring Connections

    Vtx = Voltage required at the transmitter terminal IOTA board and connections Series 8 Analog Input 6 inch, non-redundant IOTA and field wiring connection are illustrated in the following figure. Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 57 4. Series 8 IOTA Pinouts 4.1. HART/Non-HART Analog Input IOTA (Models 8X-TAIXA1, 8X-TAIXB1) The Series 8 Analog Input 12 inch, redundant IOTA is illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 58: Figure 10 Series 8 Hart/Non-Hart Analog Input 12 Inch, Redundant Iota

    4. Series 8 IOTA Pinouts 4.2. Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) Figure 10 Series 8 HART/non-HART Analog Input 12 inch, redundant IOTA Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 59: Differential Analog Input Iota (Models 8X-Taida1 And 8X-Taidb1)

    – terminal block 2. 15 Series 8 differential Analog Input 9 inch and 12 inch IOTAs Following figures illustrate an example of the jumper configuration for channel 1 of non- redundant 9 inch IOTA. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 60: Figure 11 Non-Redundant Analog Input 9 Inch, Standard 2-Wire Transmitter Wiring

    Figure 11 Non-redundant Analog Input 9 inch, standard 2-wire transmitter wiring Figure 12 Non-redundant Analog Input 9 inch, self-powered 2-wire transmitter wiring Custom wiring Custom wiring scenarios are explained in the following table. Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 61: Table 13 Custom Wiring To Support Differential Analog Input

    9 inch IOTA as illustrated in the following figure. Configure the jumper settings for differential configuration according to the Table 15 Series 8 – terminal block 2. differential Analog Input 9 inch and 12 inch IOTAs R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 62 – terminal block 2. IOTAs Voltage input (System ground) Voltage output transducer is connected across TB1-2 and TB2-16 as illustrated in the following figure. To use voltage output transducer, disconnect the 250Ω spool resistor Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 63 (for example, JP1). Configure the jumper settings for differential configuration according to the Table 15 Series 8 differential Analog Input 9 inch and 12 – terminal block 2. inch IOTAs R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 64 4-20mA. In addition, one jumper and three jumper pins are provided for each channel. For example, channel 1 consists of JP1, J248, J249, and J250. Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 65 4. Series 8 IOTA Pinouts 4.2. Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) Figure 13 Series 8 differential non-redundant Analog Input 9 inch, jumper configuration R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 66: Figure 14 Series 8 Differential Redundant Analog Input 12 Inch, Jumper Configuration

    4. Series 8 IOTA Pinouts 4.2. Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) Figure 14 Series 8 differential redundant Analog Input 12 inch, jumper configuration Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 67: Figure 15 Series 8 Differential Analog Input 9 Inch, Non-Redundant Iota

    4.2. Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) IOTA board and connections The Series 8 Analog Input 9 inch, non-redundant IOTA is illustrated in the following figure. Figure 15 Series 8 differential Analog Input 9 inch, non-redundant IOTA R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 68: Table 14 Series 8 Differential Analog Input 9 And 12 Inch - Terminal Block 1

    Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 Table 15 Series 8 differential Analog Input 9 inch and 12 inch IOTAs – terminal block 2 Terminal Block 2 8X-TAIDA1 IOTA Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 69 The pair of jumper is is used channel is short for differential short for single used configuration ended configuration JP48 - JP50 JP49 - JP50 JP45 - JP47 JP46 - JP47 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 70: Table 16 Jumpers To Support Analog Input Connections

    Table 16 Jumpers to support Analog Input connections Channels Signal screw For channels Contains the following: 1 through 16  A corresponding jumper. Therefore, the jumper for channel 1 is JP1, and so on. Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 71 A corresponding jumper. Therefore, the jumper for channel 1 is JP1, redundant 9 inch and so on. IOTA  The jumper must be cut if the voltage transmitters (1-5V) are connected to the channel. R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 72 Signal screw For channel1 through 16 redundant 12 inch IOTA Setting of three pin jumpers setting The Series 8 Analog Input 12 inch, non-redundant IOTA is illustrated in the following figure. Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 73 4. Series 8 IOTA Pinouts 4.2. Differential Analog input IOTA (Models 8X-TAIDA1 and 8X-TAIDB1) R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 74: Analog Output Iota Models 8X-Taoxa1, 8X-Taoxb1

    OUT-, negative lead attached to OUT+). This 500 mAdc restriction does not apply in the positive polarity case. IOTA board and connections Series 8 Analog Output 6 inch, non-redundant IOTA is illustrated in the following figure. Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 75: Figure 17 Series 8 Analog Output 6 Inch, Non-Redundant Iota

    4. Series 8 IOTA Pinouts 4.3. Analog Output IOTA Models 8X-TAOXA1, 8X-TAOXB1 Figure 17 Series 8 Analog Output 6 inch, non-redundant IOTA R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 76: Table 17 Analog Output 6 Inch, Non-Redundant - Terminal Block 1

    Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 77: Figure 18 Series 8 Analog Output 6 Inch, Non-Redundant Iota And Field Wiring Connection

    Series 8 Analog Output 6 inch, non-redundant IOTA and field wiring connection. Field Devices Analog Output IOTA AO IOMs and Wiring Shield Figure 18 Series 8 Analog Output 6 inch, non-redundant IOTA and field wiring connection R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 78: Figure 19 Series 8 Analog Output 12 Inch, Redundant Iota

    4.3. Analog Output IOTA Models 8X-TAOXA1, 8X-TAOXB1 Series 8 Analog Output 12 inch, redundant IOTA is illustrated in the following figure. Figure 19 Series 8 Analog Output 12 inch, redundant IOTA Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 79: Hart/Non-Hart Analog Output Iota (Models 8X-Taoxa1, 8X-Taoxb1)

    Channel Screw Screw (Negative) (Positive) Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 80: Tc/Rtd Iota Models 8X-Taima1

    For more information about the field wiring, refer to IOTA board and connections. TC/RTD IOTA Models 8X-TAIMA1 The Series 8 TC/RTD IOTA board is represented by the following information and graphics. To access the parts information for the:  module  IOTA Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 81: Field Wiring And Module Protection

    The primary purpose of the main electronics fuse (F1), is to protect the module electronics. IOTA board and connections Series 8 TC/RTD 9 inch, non-redundant IOTA is illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 82: Figure 20 Series 8 Tc/Rtd 6 Inch, Non-Redundant Iota

    Figure 20 Series 8 TC/RTD 6 inch, non-redundant IOTA To properly wire your module to the Series 8 TC/RTD IOTA board with thermocouple (TC) and resistance temperature detector (RTD), use the following figure and table. Series 8 I/O User's Guide R500 Honeywell...

  • Page 83: Figure 21 Series 8 Tc/Rtd Iota And Field Wiring Connections

    4. Series 8 IOTA Pinouts 4.4. TC/RTD IOTA Models 8X-TAIMA1 RTD1 RTD2 RTD3 Channel X Shield_Chassis_ground Figure 21 Series 8 TC/RTD IOTA and field wiring connections R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 84 4. Series 8 IOTA Pinouts 4.4. TC/RTD IOTA Models 8X-TAIMA1 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 85: Digital Input 24V Iota Models 8X- Tdila1, 8X- Tdilb1

    Other channels on the same IOM are not affected.  Field drive current is limited. Short circuit of input is allowed. Series 8 24V Digital Input 9 inch, non-redundant IOTA is illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 86: Figure 22 Series 8 24V Digital Input 9 Inch, Non-Redundant Iota

    4. Series 8 IOTA Pinouts 4.5. Digital Input 24V IOTA Models 8X- TDILA1, 8X- TDILB1 Figure 22 Series 8 24V Digital Input 9 inch, non-redundant IOTA Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 87: Table 19 Digital Input 9 Inch, Non-Redundant - Terminal Block 1

    Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 88: Table 20 Digital Input 9 Inch, Non-Redundant - Terminal Block 2

    Channel 17 Channel 18 Channel 19 Channel 20 Channel 21 Channel 22 Channel 23 Channel 24 Channel 25 Channel 26 Channel 27 Channel 28 Channel 29 Channel 30 Channel 31 Channel 32 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 89: Table 21 Digital Input 9 Inch, Non-Redundant - Terminal Block 3

    Screw 2 - internal return Screw 3 - external 24V Screw 4 - external return Series 8 24V Digital Input 9 inch, non-redundant IOTA and field wiring connection are illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 90: Figure 23 Series 8 24V Digital Input 9 Inch, Non-Redundant Iota And Field Wiring

    4. Series 8 IOTA Pinouts 4.5. Digital Input 24V IOTA Models 8X- TDILA1, 8X- TDILB1 Figure 23 Series 8 24V Digital Input 9 inch, non-redundant IOTA and field wiring connection Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 91: Figure 24 Series 8 24V Digital Input 12 Inch, Redundant Iota

    Models 8X- TDILA1, 8X- TDILB1 Series 8 24V Digital Input 12 inch, redundant IOTA is illustrated in the following figure. Figure 24 Series 8 24V Digital Input 12 inch, redundant IOTA R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 92 4. Series 8 IOTA Pinouts 4.5. Digital Input 24V IOTA Models 8X- TDILA1, 8X- TDILB1 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 93: Digital Output 24V Iota Models 8X-Tdoda1, 8X-Tdodb1

    Each channel in a Digital Output module can handle a maximum load of 100mA. IOTA board and connections Series 8 24V Digital Output 9 inch, non-redundant IOTA is illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 94: Figure 25 Series 8 24V Digital Output 9 Inch, Non-Redundant Iota

    Figure 25 Series 8 24V Digital Output 9 inch, non-redundant IOTA To properly wire your module to the Series 8 24V Digital Output IOTA board with terminal blocks 1 (TB1) and 2 (TB2), use the following table. Series 8 I/O User's Guide R500 Honeywell...

  • Page 95: Table 22 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 1

    Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 7 Channel 8 Channel 9 Channel 10 Channel 11 Channel 12 Channel 13 Channel 14 Channel 15 Channel 16 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 96: Table 23 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 2

    Channel 17 Channel 18 Channel 19 Channel 20 Channel 21 Channel 22 Channel 23 Channel 24 Channel 25 Channel 26 Channel 27 Channel 28 Channel 29 Channel 30 Channel 31 Channel 32 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 97: Table 24 24V Digital Output 9 Inch, Non-Redundant - Terminal Block 3

    When wiring the Digital Output 24V ensure that the external power is not reversed or the IOM is damaged. Series 8 24V Digital Output 9 inch, non-redundant IOTA and field wiring connection are illustrated in the following figure. R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 98: Figure 26 Series 8 24V Digital Output 9 Inch, Non-Redundant Iota And Field Wiring

    4. Series 8 IOTA Pinouts 4.6. Digital Output 24V IOTA Models 8X-TDODA1, 8X-TDODB1 Figure 26 Series 8 24V Digital Output 9 inch, non-redundant IOTA and field wiring connections Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 99: Figure 27 Series 8 24V Digital Output 12 Inch, Redundant Iota

    4.7. AC Digital Output (Source) Relay Extension Board Models 8U-SDOX01, 8C-SDOX01 Series 8 24V Digital Output 12 inch, redundant IOTA is illustrated in the following figure. Figure 27 Series 8 24V Digital Output 12 inch, redundant IOTA R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 100: Ac Digital Output (Source) Relay Extension Board Models 8U-Sdox01, 8C-Sdox01

    Terminal block 1 Channel Power screw for NC (A) Power screw for NO (B) Return screw (C) Channel 1 Channel 2 Channel 3 Channel 4 Channel 5 Channel 6 Channel 17 Channel 18 Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 101: Table 26 Ac Digital Output (Source) Relay Extension Board - Terminal Block 2

    Channel 9 Channel 10 Channel 11 Channel 23 Channel 24 Channel 25 Channel 26 Channel 27 Table 28 AC Digital Output (Source) Relay Extension Board - terminal block Terminal block 3 R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 102 Channel 16 Channel 28 Channel 29 Channel 30 Channel 31 Channel 32 Series 8 AC Digital Output (Source) Relay Extension Board and field wiring connection are illustrated in the following figure. Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 103: Figure 29 Series 8 Ac Digital Output (Source) Relay Extension Board And Field Wiring

    4. Series 8 IOTA Pinouts 4.7. AC Digital Output (Source) Relay Extension Board Models 8U-SDOX01, 8C-SDOX01 Figure 29 Series 8 AC Digital Output (Source) Relay Extension Board and field wiring connections R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 104: Upgrading Firmware In Series 8 I/O Components

    Upgrading firmware in Series 8 I/O components REFERENCE - INTERNAL Refer to the section in the Control Hardware and I/O Module Firmware Upgrade Guide for information about upgrading firmware in Series 8 I/O. Series 8 I/O User's Guide R500 Honeywell...

  • Page 105: Series 8 I/O Configuration Form Reference

    5. Series 8 I/O Configuration Form Reference Overview When an IOM block is placed on the Project tab in Control Builder, its associated channel blocks are assigned to the IOM. The following applies to that IOM block:  You assign each IOM to the IOLINK block (that represents the I/O Link network on which the IOM resides).
  • Page 106 5. Series 8 I/O Configuration Form Reference 5.1. Overview A. If the IOTA is redundant, perform the following steps depending on the IOM type. For Analog and Digital Input Modules, perform the following steps. Step Action From Control Builder Monitoring View, for each loaded Input Channel, set PV Source option (PVSRCOPT) to ALL.

  • Page 107: Determining Series 8 I/O Block Redundancy

    5. Series 8 I/O Configuration Form Reference 5.2. Determining Series 8 I/O block redundancy Step Action IO module. From Control Builder Monitoring View, select the IOM and perform an Update to Project operation to ensure ERDB Project database matches Monitor database.

  • Page 108: Switchover And Secondary Readiness

    5. Series 8 I/O Configuration Form Reference 5.3. Switchover and Secondary readiness Figure 30 Defining redundancy from the Main tab Switchover and Secondary readiness A switchover describes the process where a Secondary Series 8 module assumes the Primary state, and the Primary Series 8 module assumes the appropriate Secondary state of readiness, depending upon what triggered the switchover.

  • Page 109: Failure Conditions And Switchover

    Configuration tools Using Control Builder to create control strategies The Experion Control Builder application creates control strategies that use Series 8 I/O data. In developing a valid control strategy, the following activities are required to be supported by Control Builder.

  • Page 110: Configuring The Main Tab - Iom Block

     Load components. Regardless of what tool is used to configure Series 8 I/O, the IOM must be present during configuration load. If the IOM is not present load errors occurs and a subsequent reload or checkpoint restore is required.

  • Page 111: Figure 31 Main Tab

    5. Series 8 I/O Configuration Form Reference 5.6. Configuring the Main tab - IOM block Figure 31 Main tab To configure the Main tab, perform the following steps. Step Action Enter a Tag Name that is more meaningful to you than its default pre- assigned number (for example, Test Strategy Digital Input module).

  • Page 112: Table 29 Main Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.6. Configuring the Main tab - IOM block Step Action this step. If redundancy is required, check the This IOM is redundant checkbox. Proceed to the following procedures to configure parameters on the remaining tabs for the module, or click OK to accept only the changes made so far and return to the Project tree.
  • Page 113 5. Series 8 I/O Configuration Form Reference 5.6. Configuring the Main tab - IOM block Plain text Parameter name User Notes configurable Execution State IOMSTATE Defines the execution state. Associated IOLINK IOLINK Defines the associated IOLINK. Database Valid Defines if the database is valid.

  • Page 114: Status Data Tab - Iom Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of a DIGITAL OUTPUT 24VDC Block Status Data tab.

  • Page 115: Figure 32 Status Data Tab

    5. Series 8 I/O Configuration Form Reference 5.7. Status Data tab - IOM block Figure 32 Status Data tab R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 116: Configuring The Maintenance Tab - Iom Block

    DIGITAL INPUT PULSE ACCUMULATION Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Maintenance can only be performed from monitoring side.  All illustrations used in the procedure are for example purposes only.

  • Page 117: Figure 33 Maintenance Tab

    5. Series 8 I/O Configuration Form Reference 5.8. Configuring the Maintenance tab - IOM block The following is an example of a DIGITAL OUTPUT 24VDC Block, Configuration form - Maintenance tab. Figure 33 Maintenance tab R500 Series 8 I/O User's Guide...

  • Page 118: Configuring Box Soft Failures Tab - Iom Block

    DIGITAL INPUT PULSE ACCUMULATION Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Note: No user-defined configuration setting on the Box Soft Failures tab.  All illustrations used in the procedure are for example purposes only.

  • Page 119: Figure 34 Box Soft Failures Tab

    5. Series 8 I/O Configuration Form Reference 5.9. Configuring Box Soft Failures tab - IOM block Figure 34 Box Soft Failures tab R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 120: 5.10 Configuring Channel Soft Failures Tab - Iom Block

    DIGITAL INPUT PULSE ACCUMULATION Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Note: No user-defined configuration setting on the Channel Soft Failures tab.  All illustrations used in the procedure are for example purposes only.

  • Page 121: Figure 35 Channel Soft Failures Tab

    5. Series 8 I/O Configuration Form Reference 5.10. Configuring Channel Soft Failures tab - IOM block Figure 35 Channel Soft Failures tab R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 122: 5.11 Configuring Server History Tab - Iom Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of a DIGITAL OUTPUT 24VDC Block, Configuration form - Server History tab.

  • Page 123: Figure 36 Server History Tab

    5. Series 8 I/O Configuration Form Reference 5.11. Configuring Server History tab - IOM block Figure 36 Server History tab To configure the Server History tab, perform the following steps. Step Action Under the Server History tab, enter the appropriate information for Control Level along with values for appropriate parameters related to history collection and archiving.

  • Page 124: Table 30 Server History Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.11. Configuring Server History tab - IOM block Step Action Proceed to the following procedures to configure parameters on the remaining tabs for I/O Module, or click OK to accept only the changes made so far and return to the Project tree.

  • Page 125: 5.12 Configuring Server Displays Tab - Iom Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of a DIGITAL OUTPUT 24VDC Block, Configuration form - Server Displays tab.

  • Page 126: Figure 37 Server Display Tab

    5. Series 8 I/O Configuration Form Reference 5.12. Configuring Server Displays tab - IOM block Figure 37 Server Display tab To configure the Server Displays tab, perform the following steps. Step Action Under the Server Displays tab, enter the appropriate information to specify...

  • Page 127: Table 31 Server Display Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.12. Configuring Server Displays tab - IOM block Table 31 Server Display tab parameters Plain text Parameter name User Notes configurable Point Detail SCANPNTDTL By default, a Display template is Display already entered into Point Detail Display box (for example, sysDtlFTEB.dsp).
  • Page 128 5. Series 8 I/O Configuration Form Reference 5.12. Configuring Server Displays tab - IOM block Plain text Parameter name User Notes configurable Description Provides a brief description of the entered parameter. Number of GROUP.NUMPAR Defines the number of group Groups parameters to be included in Groups Configuration table.

  • Page 129: 5.13 Configuring Control Confirmation Tab - Iom Block

    Series 8I/O modules. Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Control Confirmation is enabled by checking the Control Confirmation checkbox.  All illustrations used in the procedure are for example purposes only.

  • Page 130: Figure 38 Control Confirmation Tab

    5. Series 8 I/O Configuration Form Reference 5.14. Configuring Identification tab - IOM block Figure 38 Control Confirmation tab To configure the Control Confirmation tab, perform the following steps. Step Action Under the Control Confirmation tab, select or clear the Control Confirmation check box.

  • Page 131: 5.14 Configuring Identification Tab - Iom Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of a DIGITAL OUTPUT 24VDC Block, Configuration form - Identification tab.

  • Page 132: Table 32 Identification Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.14. Configuring Identification tab - IOM block Figure 39 Identification tab Table 32 Identification tab parameters Plain text Parameter name User Notes configurable Name NAME Unique block name consisting of up to 16 characters to identify the block.
  • Page 133 5. Series 8 I/O Configuration Form Reference 5.14. Configuring Identification tab - IOM block Plain text Parameter name User Notes configurable describe this particular function block. Block Comment 1 BLCKCOMMENT1 Comment to be associated with Block Comment 2 BLCKCOMMENT2 this block consisting of up to 40...

  • Page 134: 5.15 Configuring The Calibration Tab - Iom Block

    Analog Output Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Calibration can only be performed from the Monitoring side. The Execution State must be set to IDLE before enabling calibration.  All illustrations used in this procedure are for illustration purposes only.

  • Page 135: Figure 40 Calibration Tab

    5. Series 8 I/O Configuration Form Reference 5.15. Configuring the Calibration tab - IOM block Figure 40 Calibration tab R500 Series 8 I/O User's Guide April 2017 Honeywell...
  • Page 136 5. Series 8 I/O Configuration Form Reference 5.15. Configuring the Calibration tab - IOM block To configure the Calibration Status, perform the following steps. Step Action Prior to modifying the Calibration Status, the Execution State of the IOM must be set to IDLE.

  • Page 137: 5.16 Configuring Hart Status Tab - Iom Block

    ANALOG OUTPUT WITH HART Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations Note: No user-defined configuration setting on the HART Status tab and there are no configuration items in HART status tab. ...

  • Page 138: Figure 41 Hart Status Tab

    5. Series 8 I/O Configuration Form Reference 5.16. Configuring HART Status tab - IOM block Figure 41 HART Status tab Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 139: 5.17 Configuring The Configuration Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Output Channel Block, Configuration form - Configuration tab.

  • Page 140: Figure 42 Configuration Tab

    5. Series 8 I/O Configuration Form Reference 5.17. Configuring the Configuration tab - Channel block Figure 42 Configuration tab Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 141: 5.18 Configuring Hart Configuration Tab - Channel Block

    Configuring modules - HART Configuration tab The following configuration information pertains to the HART Configuration tab for all Series 8 I/O Analog Input and Analog Output modules. The parameter HALARMENABLE is added to HART configuration tab in the channel block and: ...

  • Page 142: Table 33 Hart Configuration Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.18. Configuring HART Configuration tab - Channel block Figure 43 HART Configuration tab Table 33 HART Configuration tab parameters Plain text Parameter name User configurable General configuration Enable HART HENABLE Enable HART Alarms and Events...
  • Page 143 5. Series 8 I/O Configuration Form Reference 5.18. Configuring HART Configuration tab - Channel block Plain text Parameter name User configurable Comm. Error Threshold HCOMTHRS Command 13, tag descriptor and date HTAG Descriptor HDESC HDAY Month HMONTH Year HYEAR Command 14, tag descriptor and date...

  • Page 144: 5.19 Configuring Hart Device Status Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Input Channel Block, Configuration form - HART Device Status tab.

  • Page 145: Table 34 Hart Device Status Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.20. Configuring HART Identification tab - Channel block Figure 44 HART Device Status tab Table 34 HART Device Status tab parameters Plain text Parameter name User configurable Communication Status HART Communication Status HCOMSTS...

  • Page 146: 5.20 Configuring Hart Identification Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Input Channel Block, Configuration form - HART Identification tab.

  • Page 147: Table 35 Hart Identification Tab

    5. Series 8 I/O Configuration Form Reference 5.20. Configuring HART Identification tab - Channel block Figure 45 HART Identification tab Table 35 HART Identification tab Plain text Parameter name User configurable Configured device Manufacturer HDVMFGCD Type HDVTYPCD Type (Name) HDVTYPCDNAME...

  • Page 148: 5.21 Configuring Hart Variables Tab - Channel Block

    I/O Analog Input or Analog Output modules. Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. Series 8 I/O User's Guide...

  • Page 149: Figure 46 Hart Variables Tab

    5. Series 8 I/O Configuration Form Reference 5.21. Configuring HART Variables tab - Channel block The following is an example of an Analog Input Channel Block, Configuration form - HART Variables tab. Figure 46 HART Variables tab R500 Series 8 I/O User's Guide...

  • Page 150: Table 36 Hart Variables Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.21. Configuring HART Variables tab - Channel block Table 36 HART Variables tab parameters Plain text Parameter name User configurable Scan HART Variables HSCANCFG Dynamic variables Name HDYNNAME Variable Code HDYNDVC Descriptor HDYNDSC...

  • Page 151: 5.22 Configuring Hart Notifications Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Output Channel Block, Configuration form - HART Notifications tab.

  • Page 152: Table 37 Hart Notifications Tab Parameters

    5. Series 8 I/O Configuration Form Reference 5.23. Configuring Dependencies tab - Channel block Figure 47 HART Notifications tab Table 37 HART Notifications tab parameters Plain text Parameter name User configurable Command 48 Strings HCMD48STRINGS Notification Option HCMD48NOTIFY Series 8 I/O User's Guide...

  • Page 153: 5.23 Configuring Dependencies Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Output Channel block, Configuration form - Dependencies tab.

  • Page 154: Figure 48 Dependencies Tab

    5. Series 8 I/O Configuration Form Reference 5.23. Configuring Dependencies tab - Channel block Figure 48 Dependencies tab Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 155: 5.24 Configuring Template Defining Tab - Channel Block

    Prerequisites  Control Builder is running  A Series 8 I/O control module was created Considerations  All illustrations used in the procedure are for example purposes only. The following is an example of an Analog Output Channel Block, Configuration form - Template Defining tab.

  • Page 156: Figure 49 Template Defining Tab

    5. Series 8 I/O Configuration Form Reference 5.24. Configuring Template Defining tab - Channel block Figure 49 Template Defining tab Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 157: Series 8 I/O Configuration

    Step Action Click File > New > I/O Modules > Series_8_IO. A list of the available Series 8 I/O block types is displayed. Select a block types from the drop down list. A Block Parameters configuration form is displayed. R500...
  • Page 158 6. Series 8 I/O Configuration 6.1. Adding an IOM to Project Step Action Type a new name in the highlighted name field. Click OK. A new IOM instance is created in the Project tab. IOM names can be up to 16 characters long.

  • Page 159: Using The Drag And Drop Method

    6. Series 8 I/O Configuration 6.2. Assigning an IOM to an IOLINK in the Project tab Using the drag and drop method To add an IOM to the Project tab by the drag and drop method, perform the following steps.
  • Page 160 6. Series 8 I/O Configuration 6.2. Assigning an IOM to an IOLINK in the Project tab Step Action Select an IOM module from the Available Modules area. Click Assign. The IOM is loaded to the Assign To: area Click Close to complete the assignment.

  • Page 161: Adding An Ioc Block To A Control Module

    Clicking the + (plus sign) for the IOM expands the tree down to the IOC level. You can drag and drop the IOC blocks into Control Modules. The Series 8 I/O IOC block parameters can then be wired to other blocks in the same manner as existing Experion function blocks.
  • Page 162 6. Series 8 I/O Configuration 6.3. Adding an IOC block to a Control Module Step Action If the tag exists, the tree expands and the specified tag name is highlighted. For more information on searching the tags, see Control Building User's Guide.

  • Page 163: Using The Library Tab - Drag And Drop

    6. Series 8 I/O Configuration 6.3. Adding an IOC block to a Control Module Step Action Collect the appropriate IOC blocks. Using the Library tab - drag and drop You can integrate IOC blocks into control strategies without assigning them to an IOM.
  • Page 164 Step Action Drag a Series 8 I/O channel block icon to an open area in a Control Module. The cursor changes to denote an IOC is captured and available for placement in to the CM control window.
  • Page 165 6.3. Adding an IOC block to a Control Module Step Action The Series 8 I/O IOC block parameters can then be wired to other blocks in the same manner as existing Experion function blocks. R500 Series 8 I/O User's Guide...

  • Page 166: Assigning An Ioc Block To An Iom

    6. Series 8 I/O Configuration 6.4. Assigning an IOC block to an IOM Assigning an IOC block to an IOM IOC block assignment The IOC must be assigned to a valid IOM to allow proper configuration. Prerequisites  A Control Module cannot be loaded unless all its IOC blocks have been assigned to IOM blocks.
  • Page 167 6. Series 8 I/O Configuration 6.4. Assigning an IOC block to an IOM Step Action Result Select Function Block Assign. Opens Function Block Assignment Dialog box that list compatible IOCs associated with the IOM assigned to an IOLINK. Click the check box for desired channel in given...

  • Page 168: Unassigning An Ioc Block From An Iom

    6. Series 8 I/O Configuration 6.5. Unassigning an IOC block from an IOM Step Action Result IOM. assignment. Click Assign. Assigns the selected IOC block. Click the dialog close button to complete the Confirmation dialog assignment. box appears. Click Yes to accept the changes.

  • Page 169: Defining Channel Blocks

    Defining Channel blocks Overview Each Series 8 I/O channel (IOC) block represents a single I/O point within an I/O module (which can be either input or output). There are certain attributes and parameters that are common to all I/O channel blocks. The Series 8 IOC block has a point execution state.

  • Page 170: Common Features Of I/O Channel Blocks

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 38 I/O Channel block type Block name Description Assignment IOC is associated with a specific slot number on an IOM block Containment IOC exists in a Control Module Common features of I/O channel blocks There are certain attributes and parameters that are common to all I/O channel blocks.

  • Page 171: Table 39 Mode Parameter - Channel Block

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 39 Mode parameter - channel block Operating mode Description Manual (Man) Provides direct control over the output value of the channel, regardless of any continuous control strategy. Cascade (Cas) Data point receives its output value from a primary data point.

  • Page 172: Table 41 Channel Block Fault Conditions And Results

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Step Action Result Press the NORM button on the The content of the NMODE is copied into integrated keyboard (IKB). the MODE parameter and becomes the mode for the channel block.

  • Page 173: Table 42 Analog Output Fault Handling

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Figure 50 Analog Output and Digital Output fault state (FAULTST) transitions Specific fault state handling depends upon the parameter settings for MODE and MODEATTR. Refer to the tables below for Analog Output and Digital Output settings.

  • Page 174: Table 43 Digital Output Fault Handling

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 43 Digital Output fault handling Source Destination Mode MODEATTR FAULTSTATE transitions PID.OP DO.OP 1, 2, 3, 5, 7 PIDER.OP DO.OP 1, 2, 3, 5, 7 PID-PL.OP DO.OP 1, 2, 3, 5, 7 PIDFF.OP...

  • Page 175: Table 44 Faultopt Parameter Settings

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 44 FAULTOPT parameter settings Operating Description Analog Output Digital Output mode channels channels Hold Holds output at last Applicable to all Applicable to all good value configurations configurations. Unpower Output goes to an...

  • Page 176: Table 45 Iom Hard Failure And Output State

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 45 IOM hard failure and output state Unpower Power Hold Fault value Analog Output Faulted Not applicable Hold last good OP Hold configured state value value Total IOM Not applicable...

  • Page 177: Table 46 Pv Source Settings

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Table 46 PV Source settings If PVSOURCE is Auto  Analog Input channel's Range Checking and Filtering circuit provides PV, or  Digital Input channel's PVAUTO parameter provides PV  PV can be entered manually, or ...

  • Page 178: Enabling Hart

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks When channel is placed Result in REDTAG condition The value of OP takes precedence over the FAULTOPT settings.  Cannot be deleted Channels  Can be reloaded - the load produces errors for PNTTYPE, MODE, and MODEATTR because the parameters could not be set on the load.
  • Page 179 6. Series 8 I/O Configuration 6.6. Defining Channel blocks Function Description Extended device Provides additional device status alerts such as "Device status Needs Maintenance.” Device variable status Enables field devices to self-validate and report on the quality of the data in the command response (good, poor, bad, and fixed).
  • Page 180 Device troubleshooting of HART devices in multi-drop and multi-pair cable installations. Series 8 I/O IOMs do not have an independent HART device block. Instead the HART data is fully contained within an Analog Input or Analog Output block and: ...

  • Page 181: Figure 51 Series 8 I/O Analog Input Or Analog Output Withhart Tabs

    6. Series 8 I/O Configuration 6.6. Defining Channel blocks Figure 51 Series 8 I/O Analog Input or Analog Output withHART tabs Analog Input and Analog Output channel blocks also have two additional tabs that appear on all tagged Experion blocks. They are the Server History and Server Displays tabs.

  • Page 182: Using Block Copy

    6. Series 8 I/O Configuration 6.7. Defining Analog Input Channel Blocks Parameters exposed after HART is enabled The following table displays parameters that are only exposed when HART is enabled - all located on the Configuration tab. Table 49 HART parameters...

  • Page 183: Figure 52 Analog Input Conversion

    6. Series 8 I/O Configuration 6.7. Defining Analog Input Channel Blocks  PV characterization  Range Checking and PV filtering  PV source selection Figure 52 Analog Input conversion R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 184: Determining Pv Characterization

    6. Series 8 I/O Configuration 6.7. Defining Analog Input Channel Blocks Determining PV Characterization ATTENTION Series 8 Analog Input channels do not support the HART PV Characterization (HPVCHAR) parameter. These configuration options are selected using the PVCHAR parameter. The PV signal received from the field is characterized based on the entries that you make for the parameters: ...

  • Page 185: Determining Linear Conversion

    6. Series 8 I/O Configuration 6.7. Defining Analog Input Channel Blocks PVRAW = PV received from field and converted to digital form by the A/D converter Note: When 4-20mA signal is connected to ANALOG INPUT WITH HART or ANALOG INPUT, the Sensor Type 1_5_V should be used.

  • Page 186: Determining Thermal Conversion

    6. Series 8 I/O Configuration 6.7. Defining Analog Input Channel Blocks Determining Thermal Conversion Thermal linearization is performed on thermocouple and RTD input types. All thermocouples (#therm) listed in the PVCHAR parameter definition, are supported by the analog input point. The range of the thermocouple type used with the TC/RTD channel can be increased by selecting Extended as the entry for the TCRNGOPT parameter.

  • Page 187: Checking And Filtering Pv Range

    6. Series 8 I/O Configuration 6.8. Defining Analog Output Channel Blocks Maximum allowable lead Maximum allowable intrinsic resistance - Note 1 safety barrier resistance (units are ohms) (units are ohms) RTD type Entire loop Per leg Entire loop Per leg...

  • Page 188: Defining Analog Output Channel Blocks

    6. Series 8 I/O Configuration 6.8. Defining Analog Output Channel Blocks Defining Analog Output Channel Blocks Overview The Analog Output channel block represents a single analog output point on the ANALOG OUTPUT WITH HART Modules. The Analog Output channel block converts the output value (OP) to a 4-20 mA output signal for operating final control elements such as valves and actuators in the field.

  • Page 189: Determining Direct/Reverse Output

    6. Series 8 I/O Configuration 6.8. Defining Analog Output Channel Blocks Figure 53 Analog Output conversion Determining Direct/Reverse Output The OPTDIR parameter allows you to specify whether the output of the data point is:  direct acting (where 4 mA = 0%, and 20 mA = 100%), or ...

  • Page 190: Determining Output Characterization

    6. Series 8 I/O Configuration 6.8. Defining Analog Output Channel Blocks Determining Output Characterization Output characterization is an optional function that can be implemented by setting parameter OPCHAR to ON. When OPCHAR is set to ON, the analog output point interpolates linearly between the two nearest values.

  • Page 191: Determining Calibration Compensation

    6. Series 8 I/O Configuration 6.9. Defining Digital Input Channel Blocks Determining Calibration Compensation The final stage of output processing in the analog output point is calibration compensation. This is accomplished in the data point using internal offset and scale constants.

  • Page 192: Determining Status Digital Input Channel

    6. Series 8 I/O Configuration 6.9. Defining Digital Input Channel Blocks Figure 55 Digital input conversion Determining Status Digital Input channel For this digital input type, the PVAUTO value represents the state of the raw input signal after the direct/reverse conversion is performed. The status digital input channel is selected by entering Status for the DITYPE parameter.

  • Page 193: Determining Latched Digital Input Channel

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Determining Latched Digital Input channel To capture the occurrence of momentary digital inputs, such as from pushbuttons, the digital input channel is configured as a latched input. Configuring the channel as latched is accomplished by setting DITYPE to Latched.

  • Page 194: Figure 56 Digital Output Conversion

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Figure 56 Digital output conversion Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 195: Determining Status Output Type

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Determining Status Output type The status output type can be controlled from a:  device control block output,  logic block output, or  RegCtl block (that has been configured for the PosProp algorithm) as determined by the parameter connection.

  • Page 196: Determining On-Pulse And Off-Pulse Output Type

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Figure 57 Pulse Width Modulated Output Determining On-Pulse and Off-Pulse Output type The On-Pulse and Off-Pulse output types can be controlled from the following:  A device control block output, ...

  • Page 197: Table 52 Status Output Settings

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Standalone Digital Output channels configured for On-Pulse or Off-Pulse are not supported. These blocks must have a parameter connection to an upstream block. SCM writes or other writes using Program access level are not permitted.

  • Page 198: Determining Initialization Request Flag

    6. Series 8 I/O Configuration 6.10. Defining Digital Output Channel Blocks Determining Initialization Request Flag The request to initialize a Digital Output channel is accomplished through the INITREQ or PWMINITREQ parameters. Table 54 Digital Output channel initialization The following is set to ON ...

  • Page 199: Determining Over-Current Protection

    6. Series 8 I/O Configuration 6.11. Defining DIGITAL INPUT PULSE ACCUMULATION Channel Blocks Determining Over-current protection Digital outputs are protected from inadvertent over-current conditions. If a Digital Output channel draws more current than it should, then the IOM posts a soft failure and sheds to manual control.

  • Page 200: Determining The Digital Input Channel Properties Or Digital Input Pulse Accumulation Channel Properties

    6. Series 8 I/O Configuration 6.11. Defining DIGITAL INPUT PULSE ACCUMULATION Channel Blocks Figure 59 DIGITAL INPUT PULSE ACCUMULATION conversion Determining the Digital Input channel properties or DIGITAL INPUT PULSE ACCUMULATION channel properties For the Digital Input Channel, the point type (PNTTYPE) is Digital Input. For more...

  • Page 201: Pv Source Selection

    6. Series 8 I/O Configuration 6.12. Electronic Short-Circuit Protection (Digital Output 24VDConly) PV Substituted option is removed for the DIGITAL INPUT PULSE ACCUMULATION point type and the reset option RESETFL parameter is used for resetting the AVRAW value. PV Source Selection The PV source parameter (PVSOURCE) option determines the source of the AVRAW.

  • Page 202: Redundant Configuration

    6. Series 8 I/O Configuration 6.12. Electronic Short-Circuit Protection (Digital Output 24VDConly)  Soft Failure 180 - Output Short Circuit Detected  The output unpowered  The channel in Manual mode Redundant Configuration The firmware in a Primary IOM of a redundant pair notices the output miscompare and signals the Secondary IOM to assume the role of the Primary IOM (assuming the Secondary is synced).

  • Page 203: Electronic Short-Circuit Fault Recovery

    6. Series 8 I/O Configuration 6.12. Electronic Short-Circuit Protection (Digital Output 24VDConly)  The channel in Manual mode  The former Primary's output miscompare Soft Failure will Return To Normal once both modules synchronize. Electronic Short-Circuit Fault Recovery To return the channel to normal operation the shorted device or shorted wiring must be corrected.

  • Page 205: Series 8 I/O Operations

    7. Series 8 I/O Operations Overview The following section describes the typical activities that you may be required to perform during normal operations while using Control Builder. Reviewing the Control Builder icons Series 8 I/O block icons After loading the containing Control Module, the I/O channel block icon appears in the Control Builder monitoring tree.
  • Page 206 7. Series 8 I/O Operations 7.2. Reviewing the Control Builder icons If icon is . . . Then, it represents . . . Primary, synchronized both green Primary, secondary not synched front green back yellow Primary, no secondary front green...

  • Page 207: Iolink Icons

    7. Series 8 I/O Operations 7.2. Reviewing the Control Builder icons If icon is . . . Then, it represents . . . Primary, secondary may or may not be synched both yellow Primary, no secondary front yellow back red...

  • Page 208: Block Icons

    7. Series 8 I/O Operations 7.2. Reviewing the Control Builder icons If Icon is . . . Then, it represents . . . Communication to the IOLINK is available, but the IOLINK is in a failed state. red/white exclamation Block icons The following table summarizes the various appearances that a block icon can assume based on view and current block state.

  • Page 209: Series 8 I/O Led Descriptions

    7. Series 8 I/O Operations 7.3. Series 8 I/O LED Descriptions If Icon is . . . Then ICONSTAE parameter value is . . . Active green Database is invalid and HART is enabled yellow/HART Error and HART is enabled...

  • Page 210: Figure 60 Series 8 I/O Led Indicators

    7. Series 8 I/O Operations 7.3. Series 8 I/O LED Descriptions Power LED Status LED Figure 60 Series 8 I/O LED indicators Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 211: Table 59 I/O Led Descriptions

    7. Series 8 I/O Operations 7.3. Series 8 I/O LED Descriptions Table 59 I/O LED descriptions If . . . Is . . . Then, it means that Power LED IOM is not receiving power. ACTION: Check that module is properly installed or that the IOTA fuse for the module is not blown.

  • Page 212: Powering Up The Iom

    7. Series 8 I/O Operations 7.4. Powering up the IOM If . . . Is . . . Then, it means that Not Configured with Soft Failure - The Amber - flashing (toggle once per second) module has not been configured and is operating with one or more active soft failures.
  • Page 213 7. Series 8 I/O Operations 7.4. Powering up the IOM  remains in this state until the IOLINK function block (C300) instructs it to change. This is due to the fact that the C300 contains all of the IOM's configuration information.

  • Page 214: Activating A Control Strategy From The Monitoring Tab

    7. Series 8 I/O Operations 7.5. Activating a control strategy from the Monitoring tab Activating a control strategy from the Monitoring tab Activation of control strategy components from the Monitoring tab should be performed in the following order to avoid possible load process data alarms.

  • Page 215: Issuing Shutdown Command

    The detail display shows Alive state. Activating HART The Series 8 I/O's fundamental Analog Input and Analog Output channel blocks support HART communications protocol. To enable HART, you must assign the channel to a HART IOM, and set HENABLE to TRUE.

  • Page 216: Enabling Hart Alarm And Events - Series 8

    7. Series 8 I/O Operations 7.6. Activating HART To assign a channel to HART, perform the following steps. Step Action Double-click the Analog Input or Analog Output channel block. The channel block configuration form opens. Select the HART Configuration tab from the configuration form.
  • Page 217 7. Series 8 I/O Operations 7.6. Activating HART  further generation of the HART alarms / events are terminated Note: Changing this parameter affects only the HART alarm / event behavior and the LED update of the device status in the HART device status tab occurs as usual regardless of the state of HALARMENABLE.

  • Page 218: Iom Configuration Values Not Copied During Block Copy Operation

    7. Series 8 I/O Operations 7.7. IOM configuration values not copied during Block Copy operation IOM configuration values not copied during Block Copy operation The following subset of the IOM configuration parameter values are not copied during a Block Copy operation.

  • Page 219: Pvchgdly Scenarios

    7. Series 8 I/O Operations 7.8. Sequence of Events Scenarios Action: State change detected at A. Result: The time stamp is stored. Action: At B, the state change is detected before the DEBOUNCE counter reaches the target. Result: The DEBOUNCE counter is set to 0.

  • Page 220: Pv State Change Event Regeneration

    7. Series 8 I/O Operations 7.8. Sequence of Events Scenarios Figure 61 : Sequence of Events PV Change Delay Scenario PV State Change event Regeneration Regeneration is initiated when the:  module goes off the link and comes back again ...

  • Page 221: Sequence Of Events Events And Configuration

    7. Series 8 I/O Operations 7.9. Sequence of Events Events and Configuration  if there are too many events exceeding the regeneration buffer, then the number of events regenerated is limited to the capacity of the buffer. This can impact recording the events in last 20 seconds.

  • Page 222: Sequence Of Events Events

    7. Series 8 I/O Operations 7.9. Sequence of Events Events and Configuration Sequence of Events Events The following table identifies the Sequence of Events event types and descriptions available: Event type Description SoeEvt When the DIMODE parameter on IOM FB is configured to Sequence of...

  • Page 223: 7.10 Dimode Related Scenarios

    7. Series 8 I/O Operations 7.10. DIMODE related scenarios 7.10 DIMODE related scenarios DIMODE Parameter Changes The following are examples of the DIMODE parameter when modified in different views. View DIMODE Description DI24V, Project Old value: Configuration changes successfully DISOE ...

  • Page 224: Low Latency Mode

    7. Series 8 I/O Operations 7.11. Enabling point type selection in Digital Input Pulse Accumulation channel View DIMODE Description  LowLatency New value:  Sequence of Events Low Latency Mode When the DIMODE parameter in Digital Input 24V and DIGITAL INPUT SEQUENCE OF EVENTS IOM Function Block is set to LowLatency, the channel’s inputs are...

  • Page 225: Enabling The Configuration In Digital Input Pulse Accumulation Channel

    7. Series 8 I/O Operations 7.12. Enabling the configuration in Digital Input Pulse Accumulation channel 7.12 Enabling the configuration in Digital Input Pulse Accumulation channel The following configuration information pertains to Digital Input Pulse Accumulation channel in which Digital Input is selected as the point type.
  • Page 226 7. Series 8 I/O Operations 7.12. Enabling the configuration in Digital Input Pulse Accumulation channel Note: For the Digital Input Pulse Accumulation point type, only parameters PV Source Option (PVSOURCE) and PVSource (PVSRCOPT) are enabled. Series 8 I/O User's Guide...

  • Page 227: Series 8 I/O Loading

    8. Series 8 I/O Loading Loading Series 8 I/O components Experion provides the ability to build control strategies offline, without being connected to the actual controller components. The process of transferring the Control Strategy to the actual working components in the field is called the load operation.

  • Page 228: Loading An Iolink

    8. Series 8 I/O Loading 8.2. Loading an IOLINK Loading an IOLINK IOLINK Load with Contents The C300 block must be loaded before any assigned IOM blocks. Loading the C300 block automatically loads its associated configured IOLINK function blocks. Refer to Loading IOLINK in the C300 Controller User’s Guide for information about loading the C300 block and corresponding IOLINK block.

  • Page 229: Figure 62 Loading The Iom Block The First Time

    8. Series 8 I/O Loading 8.3. Loading the IOM block the first time Figure 62 Loading the IOM block the first time Loading IOM Use the following general procedure to load an Input/Output Module (IOM). The load procedure is similar for all I/O signal-handling components.
  • Page 230 8. Series 8 I/O Loading 8.3. Loading the IOM block the first time Step Action Result Click desired CEE block icon in Project Selects and highlights the component. tab. Click Tools > Load with Contents. The Load Dialog box appears.

  • Page 231: Loading With The Iom Block Missing On The Iolink

    8. Series 8 I/O Loading 8.3. Loading the IOM block the first time Step Action Result  Ensure load check boxes are selected Initiates the sequential load to the for components to be loaded. Click a selected components and the load component to remove/insert a check progress dialog box appears.

  • Page 232: Reloading The Iom Block From Project Or Monitoring

    8. Series 8 I/O Loading 8.3. Loading the IOM block the first time  Since the IOM is responsible for error checking the loaded data, you must either reload the IOM or perform a checkpoint restore when the IOM later appears on the I/O Link.

  • Page 233: Common I/O Block Load Activities

    Common I/O block load activities Uploading the I/O block Upload of Series 8 I/O blocks does not differ from the upload of other Experion blocks. All loadable parameter values are read from the IOM and updated in the Monitoring database.

  • Page 234: Update To Project

    Refer to Using Upload command in the Control Building User’s Guide for information about uploading. Update to Project Update to Project Series 8 I/O blocks does not differ from update to Project of other Experion blocks. All loadable parameter values are copied from the Monitoring tab to the Project tab.

  • Page 235: Reloading The Cm From Project Or Monitoring

    8. Series 8 I/O Loading 8.6. Setting Priority IOMs  The C300 is not present.  The IOM device is not present.  The IOC's associated IOM block has not been previously loaded. Figure 64 Loading the CM Reloading the CM from Project or Monitoring Reloading a CM from the Monitoring tab or the Project tab: ...

  • Page 236: Setting Priority Ioms

    ACTIVE. Setting Priority IOMs To improve control loop latency in Series 8 I/O Modules, there is an optional selection that supports the IO Link interface and Control Execution Environment (CEE) in the C300 Controller. The Priority IOM option is available for: ...

  • Page 237: Figure 65 Setting Priority Iom

    8. Series 8 I/O Loading 8.6. Setting Priority IOMs Figure 65 Setting Priority IOM IOMs designated as Priority_IOM  consume a relatively larger I/O Link bandwidth than other IOMs  is given preference within the controller  Input Process Data from these IOMs is fetched so that it is coordinated with control...
  • Page 238 8. Series 8 I/O Loading 8.6. Setting Priority IOMs The following I/O Link Unit table lists the amount of IO Link bandwidth used for both Priority and normal IOM configuration. IOM Scan Link Units IO Modules Cycles Rate (mS) per Module...
  • Page 239 8. Series 8 I/O Loading 8.6. Setting Priority IOMs IOM Scan Link Units IO Modules Cycles Rate (mS) per Module Analog Input-MUX Analog Input-MUX Analog Input-MUX 1000 Analog Input-MUX 2000 Analog Output Modules Priority (includes BackCalc) Analog Output Modules (includes BackCalc)
  • Page 240 8. Series 8 I/O Loading 8.6. Setting Priority IOMs IOM Scan Link Units IO Modules Cycles Rate (mS) per Module Digital Output SO Connections Digital Output SO Connections 1000 Digital Output SO Connections 2000 Digital Output SO Connections Digital Output SO Connections...

  • Page 241: Series 8 I/O Link Fiber Optic Extenders (Foe)

    Overview The Fiber Optic module is built exclusively for Honeywell by a third- party company. With a Series 8 I/O Link Fiber Optic Extender (FOE) module, the ability exists to connect the C300 controller to remote Series 8 I/O. The FOE has the following capabilities: ...

  • Page 242: Table 63 Foe Module And Back Panel Summary

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.1. Overview Figure 66 FOE assembly Table 63 FOE module and back panel summary Item Description Back Panel 6-inch FOE Module IOLINK connector IOLINK connector Power Connector Power Connector FO1 - Rx (receive) and Tx (transmit) connectors...

  • Page 243: Foe Features

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.1. Overview FOE features The following table lists the features available with the FOE. Feature Description Supported Series 8 family Topology Point-to-point A single cable types connecting two devices. Daisy chain...

  • Page 244: Fiber Optic Redundancy

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.2. FOE Installation Feature Description Relative 0% to 90% RH humidity Fiber type Multimode Fiber core diameter 62.5 mm Fiber cladding diameter mm Connector type ST type Power supply 20 to 30V at 85mA to 74mA max...

  • Page 245: Component Mounting Sequence

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.3. Component mounting sequence  Ensure that all installation work is carried out in accordance with local standards, codes of practice and site regulations, and any other special requirements stated in this manual.

  • Page 246: Mounting The Foe Module Onto The Iota

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.3. Component mounting sequence Mounting the FOE module onto the IOTA Prerequisites It is required to attach the FOE module to the IOTA prior to its mounting to the carrier. All wiring and pre-fabricated cables are available and labeled as applicable should also be established.

  • Page 247: Connecting The Fiber Optic Cables To The Foe Module

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.3. Component mounting sequence Prerequisite Before connecting the FOE module's IOL interface cable to the module, refer the FOE connection rules. To connect the IOLINK interface cable to the FOE module...

  • Page 248: Foe Connection Rules

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.3. Component mounting sequence Step Action FO1 - Rx (receive) and Tx (transmit) connectors Bottom FO2 - Rx (receive) and Tx (transmit) connectors FOE Cable Guidelines • FO1 and FO2 ports may be used interchangeably. However, the Rx and Tx connections of a given cable must be terminated on the same port.

  • Page 249: Led Indicators

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.4. Defining the Fiber Optic topology IOLINK cable The IOLINK cable between the C300 and the FOE module can under power be removed or replaced when in power. Fiber optic cables...

  • Page 250: Foe Capacity

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.4. Defining the Fiber Optic topology Figure 67 Example of possible FOE usage FOE capacity The FOE can be deployed and combined in a variety of topologies. The following list can be used as a general guideline of supported environments and FOE capacities.

  • Page 251: Foe Topologies

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.4. Defining the Fiber Optic topology  FOE back panel  FOE module  Fiber optic cables FOE interface cables - 0.5M length for Series 8  Gray (pair) for IOL1 ...

  • Page 252: Fiber Optic Budget Considerations

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.4. Defining the Fiber Optic topology Star topology This technique uses interconnected FOEs to allow a single incoming fiber cable to star to multiple remote sites. It can also be referred to as a chicken-foot topology.

  • Page 253: I/O Link Extender Cable Selection

    Two mechanical splices: I/O link extender cable selection Honeywell ST-type connector cable assemblies Honeywell can provide short fiber optic ST-type connector cable assemblies. You can order by part number and cable length. R500 Series 8 I/O User's Guide April 2017...

  • Page 254: Allowable Standard I/O Link Extender Cable Signal Loss

    9. Series 8 I/O Link Fiber Optic Extenders (FOE) 9.4. Defining the Fiber Optic topology Link A and B cable length differences The maximum difference in fiber optic cable length between Link A and Link B must be less than 500 meters (1640 feet) to limit the communication delay difference between Link A and Link B.

  • Page 255: 10. Series 8 I/O Troubleshooting

    Check the Series 8 module character display and Series 8 IOTA light emitting diodes (LEDs) indications. Upgrading Firmware in Series 8 I/O components Upgrading firmware in Series 8 I/O components in the Control Hardware and I/O Module Firmware Guide. R500...

  • Page 256: 10.2 Self-Test Diagnostics At Power-Up

    Unlike C300, the Series 8 I/O modules do not have an alpha-numeric display for displaying test codes. Series 8 I/O modules run the following self-tests (transparent to the user) every time the module boots up following a power-on or reset or reboot.

  • Page 257: 10.3 Communication Problems

    10. Series 8 I/O Troubleshooting 10.3. Communication problems  There are application specific diagnostic routines that run during the normal operation which normally runs at a higher rate and priority. Examples of application specific diagnostics are:  Checking the integrity of calibration data ...

  • Page 258: 11. Series 8 I/O Maintenance

    11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares 11. Series 8 I/O Maintenance 11.1 Series 8 recommended spares The following table provides replacement parts, or parts that you may want to keep on hand for backup. IOM removal and installation under power The IOM has been designed to permit removal and installation under power (RIUP) without damaging the module or interrupting IOTA communications.
  • Page 259 11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares Part name Part number Description ANALOG INPUT Series 8 Analog 8X-PAIHA1 Series 8 Analog Input Module Input IOM 8X-PAINA1 Series 8 non-HART Analog Input Module IOTA Non-Redundant. 8X-TAIXA1 Analog Input, non-redundant, coated...
  • Page 260 11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares Part name Part number Description IOTA Analog Output 8X-TAOXB1 Analog Output, redundant, coated Redundant. IOTA 51306981-175 Terminal plug-in assembly 16-pin terminal 51506273-216 2 per non-redundant IOTA plug-in assembly 2 per redundant IOTA...
  • Page 261 11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares Part name Part number Description DIGITAL INPUT 24V Series 8 DIGITAL 8C-PDILA1 Series 8 24V Digital Input Module INPUT 24VDC IOTA DIGITAL INPUT 8C-TDILA1 24V Digital Input, non-redundant, coated 24VDCV 51306969-175 Non-Redundant.
  • Page 262 11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares Part name Part number Description Top IOM kernel Bottom IOM kernel Fuse for field power if external power is connected through DIGITAL OUPTUT 24V Series 8 Digital 8C-PDODA1 Series 8 Digital Output Module...
  • Page 263 11. Series 8 I/O Maintenance 11.1. Series 8 recommended spares Part name Part number Description acting 5x20mm 2 per red. IOTA Top IOM kernel Bottom IOM kernel GENERAL Fuse holder 51506443-100 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 264: 11.2 Replacing A Series 8 Iota

    11. Series 8 I/O Maintenance 11.2. Replacing a Series 8 IOTA 11.2 Replacing a Series 8 IOTA ATTENTION Replacing the Series 8 IOTA, requires that the IOM is in an inactive offprocess state. To replace a Series 8 IOTA, perform the following steps.

  • Page 265: Prerequisites

    11. Series 8 I/O Maintenance 11.3. Replacing an I/O module Component replacements may also require corresponding changes in the control strategy configuration through Control Builder, as well as downloading appropriate data to the replaced component. Prerequisites You have logged onto Control Builder with sufficient security level to make control strategy changes.

  • Page 267: Series 8 Power Sub-System Connections And Alarm Indications

    24Vdc Digital Inputs. IOL1A IOL2A Power Supply Power Supply IOL1B IOL2B 24V Power Input Figure 68 Typical dc power and power control module connections in Series 8 cabinet with RAM Charger 51454475-100 R500 Series 8 I/O User's Guide April 2017 Honeywell...

  • Page 268: Series 8 Power Sub-System Alarm Contacts And Led Activation Levels

     Main battery is missing, or Status - Green Battery output is capable of supplying the specified output  Battery is not charged yet voltage and current for the specified time. Series 8 I/O User's Guide R500 Honeywell April 2017...

  • Page 269: 13. Series 8 I/O Alarms And Failures

    13. Series 8 I/O Alarms and Failures 13.1 Reviewing IOM alarms generated by the C300 IOM alarms The IOM block reports diagnostic alarms in the event of an IOM hardware failure or a change in the IOM redundancy state. The IOM alarms that the C300 presents are listed in the notification table below.

  • Page 270: 13.2 Reviewing Iom Soft Failures

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures When HALARMENABLE is disabled, all the existing HART events / alarms from that channel block are disabled and further generation of the HART alarms / events are terminated.

  • Page 271: Ftamissg

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures FTAMISSG TC/RTD, power adaptor configuration is missing relay adapter board. Diagnostic check: Check for missing items defined below. Cause: If TC/RTD, power adapter missing configuration is missing relay adapter board.

  • Page 272: Inptfail

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures Diagnostic check: Check EEPROM. Cause: EEPROM flag error - incomplete EEPROM write resulting in uncalibrated IOM. Solution: Calibrate the Analog Input or Analog Output IOM (refer to the "IOM Calibration Procedures"...

  • Page 273: Ftamsmch

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures Diagnostic check: IOM diagnostic circuit failure. Cause: IOM diagnostic circuit failure. For Analog Input IOM, "noise" on the input may cause this error. Solution: Reset the IOM. If reset does not clear the error, replace the appropriate IOM.

  • Page 274: Fta1Fail

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures FTA1FAIL TC/RTD :FTA 1 has a soft failure Diagnostic check: Check TC/RTD FTA 1 Cause: TC/RTD FTA 1 has a soft failure. Solution: Check TC/RTD FTA 1 FTA2FAIL...

  • Page 275: Vreffail

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures VREFFAIL Reference voltage out of range Diagnostic check: Check reference voltage Cause: Internal 5V reference out of range in Analog Input or internal AA55 reference test failed in the case of Digital Input.

  • Page 276: Bdoutbfr

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures Diagnostic check: Cause: Secondary latch failure Solution: BDOUTBFR Output disable buffer failure. Diagnostic check: Cause: Output disable buffer failure Solution: VCALFAIL Calibration reference voltage out of range. Diagnostic check:...

  • Page 277: F2Notcal

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures F2NOTCAL FTA2 not calibrated. Diagnostic check: Cause: FTA2 not calibrated Solution: F1COM_FL TC/RTD FTA 1 communication failure. Diagnostic check: TC/RTD FTA 1 communication failure. Cause: TC/RTD FTA 1 communication failure.

  • Page 278: F1Vreffl

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures Diagnostic check: TC/RTD FTA 2 identification failure. Cause: FTA 2 identification failure Solution: Verify/correct the FTA pinning. F1VREFFL TC/RTD FTA 1 reference voltage failure Diagnostic check: TC/RTD FTA 1 reference voltage failure...

  • Page 279: F2Cal_Fl

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures F2CAL_FL TC/RTD FTA 2 calibration failure. Diagnostic check: TC/RTD FTA 2 calibration failure. Cause: TC/RTD FTA 2 calibration failure. Solution: Recalibrate the FTA. WRITENBL Analog Output/Digital Output write enable protection failure.

  • Page 280: Wrong_Hw

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures WRONG_HW IO redundancy configured on non-supportive hardware rev. Diagnostic check: Cause: IO redundancy configured on non-supportive hardware rev Solution: DTPATHFL Data path failure. Diagnostic check: Cause: Data path failure...

  • Page 281: Hmodem1

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures HMODEM1 HART hardware error detected against DUART channel 1 or modem 1. Diagnostic check: None - HART hardware error detected Cause: HART hardware error detected against DUART channel 1 or modem 1.

  • Page 282: Hdiagto

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures HDIAGTO HART processor diagnostic task under-run. Diagnostic check: Cause: HART processor diagnostic task under-run. Solution: HSTACKHI HART processor program stack above 90% usage level.. Diagnostic check: Cause: HART processor program stack above 90% usage level.

  • Page 283: F3Notcal

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures F3NOTCAL FTA3 not calibrated. Diagnostic check: Cause: FTA3 not calibrated Solution: F4NOTCAL FTA 4 not calibrated. Diagnostic check: Cause: FTA4 not calibrated Solution: F3COMFL TC/RTD FTA 3 communication failure.

  • Page 284: F4Iderr

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures Diagnostic check: Verify/correct the FTA pinning. Cause: TC/RTD FTA 3 identification failure. Solution: Verify/correct the FTA pinning. This soft failure is introduced in Series 8. F4IDERR TC/RTD FTA 4 identification failure.

  • Page 285: F3Calfl

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures F3CALFL TC/RTD FTA 3 calibration failure. Diagnostic check: Check FTA calibration Cause: TC/RTD FTA 3 calibration failure. Solution: Recalibrate the FTA. This soft failure is introduced in Series 8.

  • Page 286: Ftapowfl

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures FTAPOWFL TC/RTD IOM is not able to power the FTAs. Diagnostic check: TC/RTD IOM is not able to power the FTAs. Cause: TC/RTD IOM is not able to power the FTAs.

  • Page 287: Rlyextbdmssng

    13. Series 8 I/O Alarms and Failures 13.2. Reviewing IOM soft failures RLYEXTBDMSSNG Relay Extension Board Missing Diagnostic check: Relay Extension Board missing Cause: Relay Extension Board missing Solution: Ensure Relay Board is properly installed. REDHWFAIL Redundancy hardware failure Diagnostic check:...

  • Page 288: 13.3 Reviewing Iom Hard Failures

    13. Series 8 I/O Alarms and Failures 13.3. Reviewing IOM hard failures 13.3 Reviewing IOM hard failures IOM hard failures The IO module will hard fail or crash when a fatal fault is detected. A fatal fault is a malfunction (either hardware or software) that is so severe that safe and reliable control of the process is in jeopardy.

  • Page 289: Iom Behavior During Hard Failures

    Extract the C300 Controller internal logs using the CTool Application. Extract the IOM internal logs (trace and crash logs) using the CTool Application. Report the problem to Honeywell TAC and provide all data captured in steps 2-5. IOM Behavior during Hard Failures When the IOM hard fails and switch over to the secondary does not take place: ...

  • Page 290: Table 67 Iom Hard Failures

    13. Series 8 I/O Alarms and Failures 13.4. Getting further assistance The following codes can appear for the IOMLHFSTA and IOMLHFSTB parameters. Table 67 IOM hard failures Code Name Cause/description Anal Anal Digit Digit TC/RTD Inpu Inpu UNKNOWN Unknown failure.

  • Page 291: 13.4 Getting Further Assistance

    If you cannot resolve a problem by using this guide, you can request support from your Honeywell TAC. When requesting support, please supply as many relevant details about the problem by referring to Gathering information for reporting problems to Honeywell to obtain the problem-related information.
  • Page 292 13. Series 8 I/O Alarms and Failures 13.4. Getting further assistance Series 8 I/O User's Guide R500 Honeywell April 2017...
  • Page 293 Honeywell Process Solutions 1860 W. Rose Garden Lane Phoenix, AZ 85027 USA...

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