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Panasonic TC-P50U50 Service Manual
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Panasonic TC-P50U50 Service Manual

50 inch class 1080p plasma hdtv gpf15du chassis
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See also: Owner's Manual
For detailed troubleshooting information and circuit explanations,
refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical
Guide(TG) documents posted on the TSN web site.
For information about this model, type TC-P2012 in the model box under "Direct Search".
50 inch Class 1080p Plasma HDTV
TC-P50U50
Model No.
GPF15DU Chassis
© Panasonic Corporation 2012.
Unauthorized copying and distribution is a violation
of law.
ORDER NO.MTNC120318CE
B34 Canada: B62

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Summary of Contents for Panasonic TC-P50U50

  • Page 1 "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2012 in the model box under "Direct Search". © Panasonic Corporation 2012. Unauthorized copying and distribution is a violation of law.

  • Page 2: Table Of Contents

    TABLE OF CONTENTS PAGE PAGE 1 Safety Precautions -----------------------------------------------3 1.1. General Guidelines ----------------------------------------3 2 Warning --------------------------------------------------------------4 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices ----------4 2.2. About lead free solder (PbF) ----------------------------5 3 Service Navigation------------------------------------------------6 3.1. PCB Layout --------------------------------------------------6 4 Specifications ------------------------------------------------------7 5 Service Mode -------------------------------------------------------8 5.1.

  • Page 3: Safety Precautions

    1 Safety Precautions 1.1. General Guidelines 1. When conducting repairs and servicing, do not attempt to modify the equipment, its parts or its materials. 2. When wiring units (with cables, flexible cables or lead wires) are supplied as repair parts and only one wire or some of the wires have been broken or disconnected, do not attempt to repair or re-wire the units.

  • Page 4: Warning

    2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Electrostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.

  • Page 5: About Lead Free Solder (Pbf)

    2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.

  • Page 6: Service Navigation

    3 Service Navigation 3.1. PCB Layout Board Name Function Power Supply Non serviceable. P-Board should be exchanged for service. Main AV input, processing Remote receiver, Power LED, C.A.T.S sensor Data Driver (Lower Right) Data Driver (Lower Center) Data Driver (Lower Left) Scan Drive Sustain Drive Scan out (Upper)

  • Page 7: Specifications

    4 Specifications Power Source AC 120 V, 60 Hz Power Consumption Rated Power 332 W Standby Power 0.2 W Display Panel Panel System Plasma Display panel Screen size 50 inch class (49.9 inches measured diagonally) W × H × Diagonal 43.5 inch ×...

  • Page 8: Service Mode

    5 Service Mode 5.1. How to enter into Service Mode 5.1.1. Purpose After exchange parts, check and adjust the contents of adjustment mode. While pressing [VOLUME ( - )] button of the main unit, press [INFO] button of the remote control three times within 2 seconds 5.1.2.
  • Page 9 Contents of adjustment mode 5.1.4. • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. Main item Sub item Sample Data Remark ADJUST...

  • Page 10: Option - Mirror

    5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.

  • Page 11: Hotel Mode

    5.4. Hotel mode 1. Purpose Restrict a function for hotels. Item Function 2. Access command to the Hotel mode setup menu Mode Select hotel mode On/Off In order to display the Hotel mode setup menu: Input Select input signal modes. While pressing [VOLUME (-)] button of the main unit, Set the input, when each time power is switched on.

  • Page 12: Data Copy By Sd Card

    5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
  • Page 13 5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
  • Page 14 5.5.4. Data copy from SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.

  • Page 15: Troubleshooting Guide

    6 Troubleshooting Guide For detailed troubleshooting information and circuit explanations, refer to the "QSM/Service Hints/Troubleshooting Information(TI)" and Seminar/Training Manual/Technical Guide(TG) documents posted on the TSN web site. For information about this model, type TC-P2012 in the model box under "Direct Search".

  • Page 16: Service Fixture & Tools

    7 Service Fixture & Tools 7.1. SC jig Purpose: To find the failure board (SC or SU/SD) when the power LED is blinking 7 times. SC jig: Jumper connector to connect to SC50 connector on SC board Part number: TZSC09187 How to use: Caution: Remove SC jig from SC board after inspection.

  • Page 17: Disassembly And Assembly Instructions

    8 Disassembly and Assembly Instructions 8.1. Disassembly Flow Chart for the Unit This is a disassembly chart. When assembling, perform this chart conversely.

  • Page 18: Disassembly Procedure For The Unit

    8.2. Disassembly Procedure for the Unit 8.2.1. Remove the Pedestal stand 8.2.4. Remove the AC inlet 1. Remove the Plasma panel section from the servicing Caution: To remove AC inlet wait 1 minute after power was off for stand and lay on a flat surface such as a table (covered discharge from electrolysis capacitors.
  • Page 19 8.2.6. Remove the Tuner unit 8.2.8. Remove the Speakers 1. Unlock the cable clampers and the tapes to free the 1. Unlock the cable clampers and the tapes to free the cables. cables. 2. Disconnect the connectors (A1, A6 and A12). 2.
  • Page 20 8.2.10. Remove the SD-Board 8.2.12. Remove the SS-Board 1. Disconnect the flexible cables (SD1, SD2, SD3, SD4 and 1. Disconnect the connector (SS11). SD5) connected to the SD-Board. 2. Disconnect the flexible cable (SS33). 2. Disconnect the flexible cable (SU11-SD11) and the bridge 3.
  • Page 21 8.2.15. Remove the K-Board 3. Remove the Cabinet assy from the Plasma panel section. 1. Remove the screw (×1 2. Disconnect the connector (K1) and remove the K-Board from the LED panel. 8.2.18. Remove the Contact metals 1. Remove the screws (×16 8.2.16.

  • Page 22: Replace The Plasma Panel

    8.2.21. Remove the C3-Board 1. Disconnect the flexible cables (CB12, CB13, CB14 and CB15). 2. Disconnect the flexible cables (C31, C32, C36 and C37). 3. Remove the screws (×3 ) and remove the C3-Board. 8.2.22. Replace the Plasma panel Caution: Place the Plasma panel on a flat surface of a table (covered by a soft cloth) and a cushion.

  • Page 23: Measurements And Adjustments

    9 Measurements and Adjustments 9.1. Adjustment 9.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
  • Page 24 9.1.2. White balance adjustment Name of measuring instrument Remarks Color analyzer (Minolta CS-1000 or equivalent) Procedure Remarks 1. Enter the Service mode. 2. Receive the Analog-RF (except for no signal) or set CVBS/YUV/HDMI (no signal is available). 3. Select [WB-ADJ] by using [1] and [2] key in the remote controller. 4.

  • Page 25: Block Diagram

    10 Block Diagram 10.1. Main Block Diagram MAIN AV INPUT,PROCESSING HDMI1-2 (HDMI2) TMDS DATA HDMI I/F USB I/F IFD_OUT TUNER I/F SIF_OUT TUNER SIF I/F PEAKS-sLD2 SD CARD DATA SD CARD SD CARD I/F V/YPbPr/RGB/YC V/YPbPr/RGB/YC AV IN V/Y/PB/PR AV SW VIDEO/ DVB_CVBS COMPONENT...

  • Page 26: Block (1/4) Diagram

    10.2. Block (1/4) Diagram JK8600 SPEAKER_L SPEAKER_R SD CARD D3201 DIGITAL JK8601 JK4701A JK4700A AUDIO TU4801 ANT IN MAIN AV INPUT,PROCESSING HDMI1 HDMI2 TUNER SD3.3V DMD_ IIC0 IC4900 AUDIO AMP Q4514 SOUND15V SUB5V SUB3.3V ASIC_SD3.3V X8300 24.576MHz IC3001 IF2_P/N AV SW IF1_P/N FE_RST TUNER...

  • Page 27: Block (2/4) Diagram

    10.3. Block (2/4) Diagram MAIN AV INPUT,PROCESSING IC9300 PD5L VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9803 P+1.2V P+3.3V DCDC15V P+1.2V IIC0 DATA DRIVER CONTROL +1.2V 1.2V DCDCEN D_UHZ VIDEO DATA SOS_DCC SUB3.3V P+3.3V...

  • Page 28: Block (3/4) Diagram

    10.4. Block (3/4) Diagram POWER SUPPLY COLD COLD AC CORD Fuse F001 AC Vin PHOTO (Live) Detection COUPLER FILTER SS11 CONVERTER T301 FET SW Vsus FET SW F15V Relay F15V for prevention STB5V of inrush current EV5V REG. SOUND15V OCP/OVP P+15V LATCH P_S1...

  • Page 29: Block (4/4) Diagram

    10.5. Block (4/4) Diagram SCAN DRIVE SCAN OUT (UPPER) SUSTAIN DRIVE Reference Voltage IC14601-03 TPVSUS Vsus Lo : 213V Vsus Hi : 218V IC16784,85 Reference Voltage Vsus Vad = 200 PC16897 Reference Voltage PDP SCAN TPVSUS Vsus Lo : 213V IPD CIRCUIT DRIVER TPVAD...

  • Page 31: Wiring Connection Diagram

    11 Wiring Connection Diagram 11.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 11.2. Wiring (1)

  • Page 32: Wiring (2)

    11.3. Wiring (2)

  • Page 33: Wiring (3)

    11.4. Wiring (3)

  • Page 34: Wiring (4)

    11.5. Wiring (4) 11.6. Wiring (5)
  • Page 35 Model No. : TC-P50U50 Schematic Diagram Note...
  • Page 36 Model No. : TC-P50U50 Replacement Parts List Note...
  • Page 37 Model No. : TC-P50U50 A-Board (1/14)
  • Page 38 Model No. : TC-P50U50 A-Board (2/14)
  • Page 39 Model No. : TC-P50U50 A-Board (3/14)
  • Page 40 Model No. : TC-P50U50 A-Board (4/14)
  • Page 41 Model No. : TC-P50U50 A-Board (5/14) and K-Board...
  • Page 42 Model No. : TC-P50U50 A-Board (6/14)
  • Page 43 Model No. : TC-P50U50 A-Board (7/14)
  • Page 44 Model No. : TC-P50U50 A-Board (8/14) S-10...
  • Page 45 Model No. : TC-P50U50 A-Board (9/14) S-11...
  • Page 46 Model No. : TC-P50U50 A-Board (10/14) S-12...
  • Page 47 Model No. : TC-P50U50 A-Board (11/14) S-13...
  • Page 48 Model No. : TC-P50U50 A-Board (12/14) S-14...
  • Page 49 Model No. : TC-P50U50 A-Board (13/14) S-15...
  • Page 50 Model No. : TC-P50U50 A-Board (14/14) S-16...
  • Page 51 Model No. : TC-P50U50 C1-Board (1/2) S-17...
  • Page 52 Model No. : TC-P50U50 C1-Board (2/2) S-18...
  • Page 53 Model No. : TC-P50U50 C2-Board (1/2) S-19...
  • Page 54 Model No. : TC-P50U50 C2-Board (2/2) S-20...
  • Page 55 Model No. : TC-P50U50 C3-Board (1/2) S-21...
  • Page 56 Model No. : TC-P50U50 C3-Board (2/2) S-22...
  • Page 57 Model No. : TC-P50U50 SC-Board (1/2) S-23...
  • Page 58 Model No. : TC-P50U50 SC-Board (2/2) S-24...
  • Page 59 Model No. : TC-P50U50 SS-Board (1/2) S-25...
  • Page 60 Model No. : TC-P50U50 SS-Board (2/2) S-26...
  • Page 61 Model No. : TC-P50U50 A-Board (Foil side) S-27...
  • Page 62 Model No. : TC-P50U50 A-Board (Component side) S-28...
  • Page 63 Model No. : TC-P50U50 K-Board S-29...
  • Page 64 Model No. : TC-P50U50 C1-Board S-30...
  • Page 65 Model No. : TC-P50U50 C2-Board S-31...
  • Page 66 Model No. : TC-P50U50 C3-Board S-32...
  • Page 67 Model No. : TC-P50U50 SC-Board S-33...
  • Page 68 Model No. : TC-P50U50 SS-Board S-34...
  • Page 69 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks TXN/A1SRUUS CIRCUIT BOARD A 1 (RTL)PAVCA N0AE5KK00002 CIRCUIT BOARD P 1 PAVCA TXNC11SDUU CIRCUIT BOARD C1 1 (RTL)PAVCA TXNC21SDUU CIRCUIT BOARD C2 1 (RTL)PAVCA...
  • Page 70 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C3131 F1J1C106A224 C 10UF, 16V 1 PAVCA C3132 F1J1C106A224 C 10UF, 16V 1 PAVCA C3155 F1G1H561A830 C 560 pF 50 V 1 PAVCA C3156...
  • Page 71 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C8004 F1G1C104A077 C 0.1UF 16V C8005 F1G1C104A077 C 0.1UF 16V C8006 F1G1C104A077 C 0.1UF 16V C8009 F1H0J4750004 C 4.7UF, 16V C8011 F1G1C104A077 C 0.1UF 16V...
  • Page 72 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C8221 F1G1C104A077 C 0.1UF 16V C8224 F1G1C104A077 C 0.1UF 16V C8225 F1G1C104A077 C 0.1UF 16V C8300 F1G1H6R00009 C 6.0PF, , 50V 1 PAVCA C8301...
  • Page 73 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C9104 F1G1C104A077 C 0.1UF 16V C9105 F1G1C104A077 C 0.1UF 16V C9106 F1G1H561A830 C 560 pF 50 V 1 PAVCA C9107 F1G1C104A077 C 0.1UF 16V...
  • Page 74 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C16102 F1K2J331A042 C 330PF, 630V 1 PAVCA C16104 F1H1E470A130 C 47PF, 25V C16105 F1H1E470A130 C 47PF, 25V C16131 F1K1E105A029 C 1UF, 25V C16132 F1H1C105A145...
  • Page 75 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C16631 F0C2E225A286 C 2.2UF, 250V 1 PAVCA C16632 F0C2E225A286 C 2.2UF, 250V 1 PAVCA C16641 F1L2J562A021 C 5600PF, 630V 1 PAVCA C16642 F1K2J222A024 C 2200PF, 630V...
  • Page 76 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks C17221 ECJ1XB1C104K C 0.1UF, Z, 16V C17222 ECJ1XB1C104K C 0.1UF, Z, 16V C17257 F1L2E224A028 C 0.22UF, 250V C17258 F1L2E224A028 C 0.22UF, 250V C17259 F1L2E224A028 C 0.22UF, 250V...
  • Page 77 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks D9806 B0ADCK000001 DIODE D16001 B0ECKP000061 DIODE 1 PAVCA D16002 B0ECKP000061 DIODE 1 PAVCA D16021 DA3CF30ACL ZENER DIODE D16022 DA3CF30ACL ZENER DIODE D16041 B0FBCN000005 DIODE...
  • Page 78 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks D16720 B0ECHR000004 DIODE D16728 B0ECKP000055 DIODE D16823 DA3X103E0L DIODE 1 PAVCA D16824 DA2J10100L DIODE D16825 DZ2J330M0L ZENER DIODE D16826 DZ2J330M0L ZENER DIODE D16828 DA2J10100L...
  • Page 79 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks IC16795 C0CBALC00012 IC16921 C1ZBZ0004557 1 PAVCA IC17201 C0JBAU000088 IC17202 C0JBAU000088 IC17301 C0JBAU000088 JK3100 K1U511A00014 CONNECTOR UNIT 1 PAVCA JK4700A K1FY119D0027 CONNECTOR 1 PAVCA JK4701A K1FY119D0027...
  • Page 80 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks PA2000 K5H4022A0031 FUSE PA8704 K5H5022A0031 FUSE PC16131 B3PBE0000065 1 PAVCA PC16191 B3PBA0000625 1 PAVCA PC16251 B3PBA0000580 PC16301 B3PBA0000580 PC16461 B3PBE0000065 1 PAVCA PC16462 B3PBE0000060...
  • Page 81 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks Q16931 B1ABCE000015 TRANSISTOR R068 D0GAR00J0005 M 0 OHM, 1/16W R074 D0GAR00J0005 M 0 OHM, 1/16W R0800 D0GA472JA023 M 4.7KOHM, J,1/16W R0900 D0GAR00J0005 M 0 OHM, 1/16W...
  • Page 82 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R3187 D0GA333JA023 M 33KOHM,J,1/16W R3192 D1HY8204A012 NETWORK RESISTER 1 PAVCA R4548 D0GA220JA023 M22 OHM, J.1/16 W R4549 D0GA151JA023 M 150 OHM, J,1/16W R4550 D0GA151JA023...
  • Page 83 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R8100 D1BB2001A197 M 2 KOHM,F.1/10 W 1 PAVCA R8101 D1BB1301A195 M 1.3KOHM,J.1/10W 1 PAVCA R8102 D1BB2001A197 M 2 KOHM,F.1/10 W 1 PAVCA R8103 D1BB1961A087 M 1.96 KOHM,F.1/10 W...
  • Page 84 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R8797 D1BA1200A023 M 120 OHM,F.1/16 W 1 PAVCA R8798 D1BA56R0A023 M 56 OHM,F.1/16 W 1 PAVCA R8813 D0GA473JA023 M 47KOHM, J,1/16W R8814 D0GA103JA023 M10KOHM, J.1/16 W...
  • Page 85 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R16031 D0GF473JA048 M 47KOHM,J,1/3W R16032 D0GF473JA048 M 47KOHM,J,1/3W R16041 D0GF5R6JA047 M 5.6 OHM,J, 1/3W R16051 D0GF5R6JA047 M 5.6 OHM,J, 1/3W R16072 D0D2100JA038 W 100 OHM,2W...
  • Page 86 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R16441 D0GF5R6JA047 M 5.6 OHM,J, 1/3W R16451 D0GF5R6JA047 M 5.6 OHM,J, 1/3W R16466 D0GF473JA048 M 47KOHM,J,1/3W R16467 D0GF473JA048 M 47KOHM,J,1/3W R16471 D0GB203JA065 M 20KOHM J 1/10W R16472 D0GB222JA065 M 2.2KOHM,J,1/10W...
  • Page 87 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R16678 D0GF102JA047 M 1.0 KOHM,J,1/3W R16682 D0GD100JA059 M 10 OHM,J,1/4W R16683 D0GD100JA059 M 10 OHM,J,1/4W R16685 D1BD1500A066 M 150 OHM,F.1/8 W 1 PAVCA R16686 D0GB103JA065...
  • Page 88 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R16946 D0GB221JA065 M 220 OHM J 1/10W R16947 D0GB472JA065 M 4.7KOHM, J,1/10W R16948 D0GB471JA065 M 470 OHM,J,1/10W R16991 D0GD104JA052 M 100KOHM,J,1/8W R16992 D0GD104JA052 M 100KOHM,J,1/8W...
  • Page 89 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks R17317 D0GB101JA065 M 100 OHM,J,1/10W R17318 D0GB101JA065 M 100 OHM,J,1/10W R17320 D0GB101JA065 M 100 OHM,J,1/10W R17323 D0GB470JA065 M 47 OHM,J,1/10W R17324 D0GB681JA065 M 680 OHM,J,1/10W...
  • Page 90 Model No. : TC-P50U50 Exploded View 1 S-56...
  • Page 91 Model No. : TC-P50U50 Exploded View 2 S-57...
  • Page 92 Model No. : TC-P50U50 Accessories S-58...
  • Page 93 Model No. : TC-P50U50 Parts List Ref. Safety Part No. Part Name & Description Q'ty Remarks 10030-0061100 BATTERY COVER 1 PAVCA J0KG00000036 FERRITE CORE 1 PAVCA J0KG00000121 FERRITE CORE 2 PAVCA K2AHYH000055 AC-INLET WITH CABLE 1 PAVCA K2CG3YY00132 AC CORD(USA) Shielded...

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