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Fujitsu ASU18RLF Service Instructions Manual
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Fujitsu ASU18RLF Service Instructions Manual

Split type room air conditioner compact wall mounted / wall mounted / floor compact cassette / slim duct inverter multi
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See also: Service Manual , Design & Technical Manual
SERVICE
INSTRUCTION
R410A
SPLIT TYPE
ROOM AIR CONDITIONER
Compact Wall Mounted
Wall Mounted / Floor
Compact Cassette / Slim Duct
INVERTER MULTI
Models
Indoor unit
ASU7RLF1
ASU9RLF1
ASU12RLF1
ASU18RLF
ASU24RLF
AGU9RLF
AGU12RLF
AGU15RLF
AUU7RLF
AUU9RLF
AUU12RLF
AUU18RLF
ARU7RLF
ARU9RLF
ARU12RLF
ARU18RLF
ARU24RLF
Outdoor unit
AOU36RLXFZH
AOU45RLXFZ

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Summary of Contents for Fujitsu ASU18RLF

  • Page 1 Compact Wall Mounted Wall Mounted / Floor Compact Cassette / Slim Duct INVERTER MULTI SERVICE INSTRUCTION Models Indoor unit Outdoor unit ASU7RLF1 AOU36RLXFZH ASU9RLF1 AOU45RLXFZ ASU12RLF1 ASU18RLF ASU24RLF AGU9RLF AGU12RLF AGU15RLF AUU7RLF R410A AUU9RLF AUU12RLF AUU18RLF ARU7RLF ARU9RLF ARU12RLF ARU18RLF...

  • Page 2: Table Of Contents

    CONTENTS 1. DESCRIPTION OF EACH CONTROL OPERATION 1. CAPACITY CONTROL....................01-01 2. AUTO CHANGEOVER OPERATION................01-01 3. INDOOR FAN CONTROL................... 01-03 4. LOUVER CONTROL....................01-11 5. OUTDOOR FAN CONTROL..................01-15 6. COMPRESSOR CONTROL..................01-15 7. TIMER OPERATION CONTROL................01-16 8. ELECTRONIC EXPANSION VALVE CONTROL............01-19 9.

  • Page 3: Description Of Each Control Operation

    R410A Slim Duct / Compact Cassette Compact Wall Mounted / Wall Mounted / Floor type INVERTER (MULTI) 1 . DESCRIPTION OF EACH CONTROL OPERATION...

  • Page 4: Capacity Control

    1. CAPACITY CONTROL Compressor frequency decides by capacity of an indoor unit, operation number of an indoor unit, set temperature, room temperature and outside temperature. 2. AUTO CHANGEOVER OPERATION When the air conditioner is set to the Auto mode by remote controller, operation starts in the optimum mode from among the Heating, Cooling, Dry and Monitoring mode.
  • Page 5 AUTO CHANGEOVER operation flow chart START Ts : Setting temperature Room temp. Ts+4°F(+2°C)? Room temp. Ts -4°F(-2°C)? Middle zone Operation mode COOLING (AUTO:DRY) HEATING OPERATION of outdoor unit : Cooling or Dry? OPERATION Thermostat remains Operation mode Thermostat remains in OFF state for 6 minutes or in OFF state for 6 minutes or of outdoor unit : Heating? longer?

  • Page 6: Indoor Fan Control

    3. INDOOR FAN CONTROL 1. Fan speed ( Table 2 : Indoor fan speed table ) ASU7RLF1 (rpm) ASU9RLF1 (rpm) Operation mode Fan Speed Operation mode Fan Speed Air flow mode Air flow mode Heating Poweful Heating Poweful 1090 1140 1050 1090 1040...
  • Page 7 (rpm) ASU18RLF Operation mode Fan Speed Air flow mode Heating 1260 1120 1020 Quiet Cool Air Prevention S-Lo Cooling / Fan 1260 1020 Quiet *Soft Quiet S-Lo X, J zone : 770 Auto (rpm) ASU24RLF Operation mode Fan Speed Air flow mode...
  • Page 8 (rpm) AGU9RLF Speed Operation mode Air flow mode Upper & Lower Upper air flow mode air flow mode Powerful 1230/ 1040 1300 Heating (Upper/ Lower) 1120/ 950 1230 1000/ 850 1090 860/ 730 Quiet 660/ 560 Cool air prevention 660/ 560 S-Lo 660/ 560 1230/ 1040...
  • Page 9 (rpm) (rpm) AUU7RLF AUU9RLF Operation mode Fan Speed Operation mode Fan Speed Air flow mode Air flow mode Heating Heating Quiet Quiet Cool Air Prevention Cool Air Prevention S-Lo S-Lo Cooling / Fan Cooling / Fan Quiet Quiet *Soft Quiet *Soft Quiet S-Lo S-Lo...
  • Page 10 ARU7RLF (Static pressure:25Pa) (rpm) ARU9RLF (Static pressure:25Pa) (rpm) Operation mode Air flow mode Fan Speed Operation mode Air flow mode Fan Speed Heating 1160 Heating 1260 1000 1160 1060 Quiet Quiet S-Lo S-Lo 1160 1260 Cooling / Fan Cooling / Fan 1160 1000 1060...
  • Page 11 2. FAN OPERATION The airflow can be switched in 5 steps such as Auto, Quiet, Lo, Me, Hi, while the indoor fan only runs. When Fan mode is set at (Auto), it operates on (Me) Fan Speed.< All models > 3.
  • Page 12 5. HEATING OPERATION (Auto : Heating) Switch the airflow [Auto], and the indoor fan will run according to a room temperature, as shown in Fig. 4 . On the other hand, if switched in [Hi] [Quiet], the indoor fan will run at a constant airflow of [Heat] operation modes Quiet, Lo, Me, Hi, as shown in Table 2 .
  • Page 13 < ARU type > < AUU type > When Indoor heat exchanger When Indoor heat exchanger When Indoor heat exchanger When Indoor heat exchanger temperature rises temperature rises temperature drops temperature drops Hi or setting ° FAN mode 98.6 107.6°F (37°C) °...

  • Page 14: Louver Control

    4. LOUVER CONTROL > For Compact Wall Mounted Type < ASU7/ 9/ 12RLF1 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follow : ( Fig. 6 : Vertical air direction range ) Use the air direction adjustments within the ranges shown above.
  • Page 15 For Wall Mounted Type < ASU18/ 24RLF > 1. VERTICAL LOUVER CONTROL ( Fig. 7 : Vertical air direction range ) (Function Range) Each time the button is pressed, the air direction range will change as follow : Use the air direction adjustments within the ranges shown above. The vertical airflow direction is set automatically as shown, in accordance with the type of operation selected.
  • Page 16 For Floor Type < AGU9/ 12/ 15RLF > 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follow : ( Fig. 9 : Air direction range ) The Remote Controller's display does not change. Use the air direction adjustments within the ranges shown above.
  • Page 17 For Compact Cassette Type < AUU7/ 9/ 12/ 18RLF > 1. VERTICAL LOUVER CONTROL (Function Range) Each time the button is pressed, the air direction range will change as follow : ( Fig. 11 : Vertical air direction range ) Use the air direction adjustments within the ranges shown above.

  • Page 18: Outdoor Fan Control

    5. OUTDOOR FAN CONTROL 1. Outdoor Fan Motor The Table 5 shows the fan speed of the outdoor unit. ( Table 8 : Fan speed of the outdoor unit ) Cooling Heating AOU36RLXFZH 890/ 830/ 710/ 640/ 580/ 520/ 910/ 830/ 710/ 640/ 580/ 520/ AOU45RLXFZ 460/ 390/ 340/ 290 rpm 460/ 390/ 340/ 290 rpm...

  • Page 19: Timer Operation Control

    7. TIMER OPEARTION CONTROL 7-1 WIRELESS REMOTE CONTROLLER The Table 10 shows the available timer setting based on the product model. ( Table 10 : Timer setting ) ON TIMER / OFF TIMER PROGRAM TIMER SLEEP TIMER 1. ON / OFF TIMER OFF timer : When the clock reaches the set time, the air conditioner will be turned off.
  • Page 20 3. SLEEP TIMER If the sleep is set, the room temperature is monitored and the operation is stopped automatically. If the operation mode or the set temperature is change after the sleep timer is set, the operation is continued according to the changed setting of the sleep timer from that time ON. In the cooling operation mode When the sleep timer is set, the setting temperature is increased 2°F(1°C).

  • Page 21: Wired Remote Controller

    7-2 WIRED REMOTE CONTROLLER The Table 11 shows the available timer setting based on the product model. ( Table 11 : Timer setting ) ON TIMER / OFF TIMER WEEKLY TIMER TEMPERATURE SET BACK TIMER ON TIMER / OFF TIMER Same to 6-1 ON / OFF TIMER and shown in those.

  • Page 22: Electronic Expansion Valve Control

    8. ELECTRONIC EXPANSION VALVE CONTROL The most proper opening of the electronic expansion valve is calculated and controlled under the present operating condition based on the Table 13 . The compressor frequency, the temperatures detected by the discharge temperature sensor and the outdoor temperature sensor.

  • Page 23: Auto Restart

    12. AUTO RESTART When the power was interrupted by a power failure, etc. during operation, the operation contents at that time are memorized and when power is recovered, operation is automatically resumed with the memorized operation contents. ( Table 13 : Operation contents memorized when the power is interrupted ) Wired remote controller Wired remote controller Wireless remote controller...

  • Page 24: Compressor Preheating

    14. COMPRESSOR PREHEATING When the outdoor temperature is lower than 28.4°F(-2°C) and the all operation mode has been stopped for 30 minutes, power is applied to the compressor and the compressor is heated. (By heating the compressor, warm air is quickly discharged when operation is started.) When operation was started and when the outdoor temperature rises to 25°C or greater, preheating is ended.

  • Page 25: Heat Insulation Condition ( Building Insulation )

    . HEAT INSULATION CONDITION ( BUILDING INSULATION ) This setting can make the room temperature control more suitable for homes or buildings with high insulation (Function Number 95). When the thermo sensor is turned ON it controls the compressor frequency at initial start to prevent overshoot in heating or cooling.

  • Page 26: Base Heater Operation ( For Aou36Rlxfzh )

    21. BASE HEATER OPERATION ( For AOU36RLXFZH ) The base heater is operated as shown in Fig. 18 . ( Fig. 18 : Base heater control ) When outdoor When outdoor temperature drops temperature rises 41°F (5°C) 36°F (2°C) When the compressor stops, Base heater is OFF. When the outdoor fan motor stops, Base heater is OFF.

  • Page 27: Drain Pump Operation ( For Au / Ar Type )

    24. DRAIN PUMP OPERATION ( For AU / AR type ) During Cooling / Dry mode 1. When the compressor starts, the drain pump starts simultaneously. 2. The drain pump operates continuously for 3 minutes after the compressor is turned off. 3.

  • Page 28: Air Outlet Selection ( Damper Control )( For Ag Type )

    25. AIR OUTLET SELECTION ( DAMPER CONTROL )( For AG type ) With this function , air come out simultaneously from the upper and lower air outlets so that the room can be cooled or heated effectively. This function is set using the switch behind the front grille of the Indoor unit. (This function is available in cooling and heating operation.) 1.

  • Page 29: Defrost Operation Control

    26. DEFROST OPERATION CONTROL 1. CONDITION OF STARTING THE DEFROST OPERATION The defrost operation starts when the outdoor heat exchanger temperature sensor detects the temperature lower than the values shown in Table 20, 21, 22 . 1-1 NORMAL DEFROST ( Table 20 : Condition of starting defrost operation ) Normal defrost Compressor integrating operation time Less than 35 minutes...
  • Page 30 3. Defrost Flow Chart The defrosting shall proceed by the integrating operation time, outdoor temperature and outdoor heat exchanger temperature as follows. Heating operation start : Compressor ON Normal defrost Integrating defrost Integrating defrost (Integrating OFF count defrost) Ta > 14°F(-10°C) Tn <...

  • Page 31: Check Run Operation (Automatic Wiring Correction)

    27. CHECK RUN OPERATION (AUTOMATIC WIRING CORRECTION) If there is a mis-wiring after check operation, switch the indoor unit port automatically on the microcomputer. (Check operating time) -Cooling : 30min (Time of approximately) -Heating : 60min (Time of approximately) Operating procedure for check run NOTE : Be sure that the power is turend ON before starting the check run.
  • Page 32 If the connection is correct [(Example) When 4 indoor units are connected] After the number of connected units are displayed, the LED for each unit will light up in order from A to D. POWER ERROR MONITOR / MODE (7 sec.) (7 sec.) (7 sec.) (7 sec.)
  • Page 33 Example of result table (a) Please wirte a where the LEDs light up in the order that they light up. (b) Based on the results of step (a), please record as follows. Please trace the dotted cicle woth a pen if multiple places liught up. Please write the order from A to D in which the LEDs lit up inside the cicle.
  • Page 34 Check run judgment failure display If check run cannot be performed, the following is displayed. In this case, the check run will stop. Please check by using the cooling test run of the indoor unit. Temperature out of range judgment POWER ERROR MONITOR...

  • Page 35: Various Protections

    28. VARIOUS PROTECTIONS 1. DISCHARGE GAS TEMPERATURE OVER RISE PREVENTION CONTROL The discharge gas thermosensor (discharge thermistor : Outdoor side) will detect discharge gas temperature. When the discharge temperature becomes higher than Temperature , the compressor frequency is decreased 10rps, and it continues to decrease the frequency for 10rps every 120 seconds until the temperature becomes lower than Temperature .
  • Page 36 4. HIGH TEMPERATURE RELEASE CONTROL ( Heating mode ) On heating mode, the compressor frequency is controlled as following based on the detection value of the discharge pressure sensor. ( Fig. 23 : Heating overload protection control ) discharge pressure rises Dsicharge pressure [ psi (MPa) ] Outdoor heat exchange tempreture...

  • Page 37: Pump Down Operation

    29. PUMP DOWN OPERATION When moving or discarding the air conditioner, in order to consider the environment and avoid the discharge of refrigerant to the atmosphere, please pump down according to the following procedure. (1) Connect the pressure gauge to the charging port. WARNING (2) Change the DIP switch on the board (SET1-2) to ON*1 During the pump down operation, make sure that compressor is off before you remove...
  • Page 38 30. TEST RUN ( For Outdoor unit ) CAUTION Always turn on the power 12 hours prior to the start of the operation in order to protect the compressor. (1) Indoor unit 1 Is the drain normal? 2 Is there any abnormal noise and vibration during operation? (2) Outdoor unit 1 Is there any abnormal noise and vibration during operation? 2 Will noise, wind, or drain water from the unit disturb the neighbors?

  • Page 39: Trouble Shooting

    R410A Slim Duct / Compact Cassette Compact Wall Mounted / Wall Mounted / Floor type INVERTER (MULTI ) 2 . TROUBLE SHOOTING...

  • Page 40: Error Display

    2-1 ERROR DISPLAY 2-1-1 INDOOR UNIT AND WIRED REMOTE CONTROLLER DISPLAY Please refer the flashing pattern as follows. The Operation, Timer, Economy lamps operate as follows according to the error contents. Indoor Unit Display Wired Remote Trouble Controller shooting Error Contents Operation Timer Economy...
  • Page 41 1. SELF - DIAGNOSIS When " Er " in Temperature Display is displayed, inspection of the air conditioning system is necessary. Please consult authorized service personnel. Unit number (usually 0) Error code SU MOTU WETH FR SA ex. Self-diagnosis check 2.

  • Page 42: Simple Remote Controller Display

    2-1-2 SIMPLE REMOTE CONTROLLER DISPLAY If an error occurs, the following display will be shown. (“ “ will appear in the set room temperature display.) If “ “ is displayed, immediately contact authorized service personnel. Error code Faulty unit No. (Remote controller address) Ex.
  • Page 43 Error code display While the error is occurring, please briefly press SW1. The error code is displayed. For MONITOR Ex.) Serial communication error ( Error cord = 11.3 ) (A and B) A : 10 - Blink C : 11 - Blink F : 12 - Blink J : 13 - Blink P : 14 - Blink...
  • Page 44 Outdoor unit LED display part Trouble Error code Error contents Monitor shooting 11. 3 Serial communication error Serial communication error 11. 4 during operation Communication error between 16. 5 controller and outdoor unit 22. 1 22. 1 Indoor unit capacity error 5U.

  • Page 45: Trouble Shooting With Error Code

    2-2 TROUBLE SHOOTING WITH ERROR CODE Trouble shooting 1 Indicate of Display: Outdoor Unit Monitor OUTDOOR UNIT Error Method: Indoor Unit Operation lamp : 1 time Flash Serial Communication Error Timer lamp : 1 time Flash (Serial Reverse Transfer Error) ERROR CODE : [E : 11] : Light ON : Light OFF...
  • Page 46 Trouble shooting 2 Indicate of Display: Outdoor Unit Monitor INDOOR UNIT Error Method: Indoor Unit Operation lamp : 1 time Flash Serial Communication Error Timer lamp : 1 time Flash (Serial Forward Transfer Error) ERROR CODE : [E : 11] : Light ON : Light OFF n : n time blinking...
  • Page 47 Trouble shooting 3 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 1 time Flash Wired Remote Controller Timer lamp : 2 time Flash Communication Error ERROR CODE : [E : 12] : Light ON : Light OFF n : n time blinking Detective Actuators:...

  • Page 48: Controller And Outdoor Unit

    Trouble shooting 4 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : - time Flash Communication Error Between Timer lamp : - time Flash Controller And Outdoor Unit ERROR CODE : [E : --] : Light ON : Light OFF n : n time blinking...

  • Page 49: Indoor Unit Capacity Error

    Trouble shooting 5 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 2 time Flash Indoor Unit Capacity Error Timer lamp : 2 time Flash ERROR CODE : [E : 22] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 50 Trouble shooting 6 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 3 time Flash Indoor Unit Model Information Error Timer lamp : 2 time Flash EEPROM Access Abnormal ERROR CODE : [E : 32] : Light ON : Light OFF n : n time blinking...
  • Page 51 Trouble shooting 7 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 3 time Flash Manual Auto Switch Error Timer lamp : 5 time Flash ERROR CODE : [E : 35] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 52 Trouble shooting 8 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 4 time Flash Indoor Room Thermistor Error Timer lamp : 1 time Flash ERROR CODE : [E : 41] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 53 Trouble shooting 9 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 4 time Flash Indoor Heat Ex. Thermistor Error Timer lamp : 2 time Flash ERROR CODE : [E : 42] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 54 Trouble shooting 10 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 5 time Flash Indoor Unit Fan Motor Error Timer lamp : 1 time Flash ERROR CODE : [E : 51] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 55 Trouble shooting 11 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 5 time Flash Drain Pump Error Timer lamp : 3 time Flash ERROR CODE : [E : 53] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 56 Trouble shooting 12-1 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 5 time Flash Damper Eror Timer lamp : 7 time Flash (Damper (open/close) detection limit switch error) ERROR CODE : [E : 57] : Light ON : Light OFF n : n time blinking...
  • Page 57 Trouble shooting 12-2 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 5 time Flash Damper Error Timer lamp : 7 time Flash (Damper (open/colse) simultaneous detection ERROR CODE : [E : 57] limit switch error) : Light ON : Light OFF n : n time blinking...
  • Page 58 Trouble shooting 13 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 5 time Flash Intake Grille Error Timer lamp : 8 time Flash ERROR CODE : [E : 58] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 59 Trouble shooting 14 Indicate of Display: Outdoor Unit INDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 6 time Flash Outdoor Unit Model Information Error Timer lamp : 2 time Flash ERROR CODE : [E : 62] : Light ON : Light OFF n : n time blinking Detective Actuators:...

  • Page 60: Eeprom Access Error

    Trouble shooting 15 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : - time Flash EEPROM Access Error Timer lamp : - time Flash ERROR CODE : [E : --] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...

  • Page 61: Eeprom Data Corruption Error

    Trouble shooting 16 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : - time Flash EEPROM Data Corruption Error Timer lamp : - time Flash ERROR CODE : [E : --] : Light ON : Light OFF n : n time blinking Detective Actuators:...

  • Page 62: Inverter Error

    Trouble shooting 17 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 6 time Flash Inverter Error Timer lamp : 3 time Flash ERROR CODE : [E : 63] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 63 Trouble shooting 18 Indicate of Display: OUTDOOR UNIT Error Method: Outdoor Unit Indoor Unit No Display Operation lamp : 6 time Flash Active Filter Error Timer lamp : 4 time Flash ERROR CODE : [E : 64] Detective Actuators: Detective details: Outdoor unit main PCB When inverter input DC voltage is higher than 430V or lower than 110V.

  • Page 64: Ipm Error (Trip Terminal L Error)

    Trouble shooting 19 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 6 time Flash IPM Error Timer lamp : 5 time Flash ERROR CODE : [E : 65] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 65 Trouble shooting 20 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash Discharge Thermister Error Timer lamp : 1 time Flash ERROR CODE : [E : 71] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 66 Trouble shooting 21 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash Compressor Thermister Error Timer lamp : 2 time Flash ERROR CODE : [E : 72] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 67 Trouble shooting 22 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash Heat Ex. OUT Thermister Error Timer lamp : 3 time Flash ERROR CODE : [E : 73] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 68 Trouble shooting 23 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash Outdoor Thermister Error Timer lamp : 4 time Flash ERROR CODE : [E : 74] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 69 Trouble shooting 24 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash 2-Way Valve Thermistor Error Timer lamp : 6 time Flash ERROR CODE : [E : 76] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 70 Trouble shooting 25 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 7 time Flash 3-Way Valve Thermistor Error Timer lamp : 6 time Flash ERROR CODE : [E : 76] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 71 Trouble shooting 26 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 8 time Flash CT Error Timer lamp : 4 time Flash ERROR CODE : [E : 84] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 72 Trouble shooting 27 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 8 time Flash Discharge Pressure Sensor Error Timer lamp : 6 time Flash ERROR CODE : [E : 86] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 73 Trouble shooting 28 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 9 time Flash Over Current Error Timer lamp : 4 time Flash ERROR CODE : [E : 94] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 74 Trouble shooting 29 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 9 time Flash Compresor Control Error Timer lamp : 5 time Flash ERROR CODE : [E : 95] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 75 Trouble shooting 30 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 9 time Flash Outdoor Unit Fan Motor Error Timer lamp : 7 time Flash ERROR CODE : [E : 97] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 76 Trouble shooting 31 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 9 time Flash 4-Way Valve Error Timer lamp : 9 time Flash ERROR CODE : [E : 99] : Light ON : Light OFF n : n time blinking Detective Actuators: Detective details:...
  • Page 77 Trouble shooting 32 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 9 time Flash Coil (expansion valve ) Error Timer lamp : 10 time Flash ERROR CODE : [E : 9A] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 78 Trouble shooting 33 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 10 time Flash Discharge Temperature Error Timer lamp : 1 time Flash 1 1 0 ERROR CODE : [E : A1] : Light ON : Light OFF n : n time blinking Detective Actuators:...
  • Page 79 Trouble shooting 34 Indicate of Display: Outdoor Unit OUTDOOR UNIT Error Method: Indoor Unit Monitor Operation lamp : 10 time Flash Compressor Temperature Error Timer lamp : 3 time Flash 1 1 0 ERROR CODE : [E : A3] : Light ON : Light OFF n : n time blinking Detective Actuators:...

  • Page 80: Trouble Shooting With No Error Code

    2-3 TROUBLE SHOOTING WITH NO ERROR CODE Forecast of Cause : Trouble shooting 35 1. Power supply failure. Indoor unit - No Power 2. External cause. 3. Electrical components defective. Test 1 : Check Installation Condition Isn’t the breaker down? Check loose or removed connection cable.
  • Page 81 Forecast of Cause : Trouble shooting 36 1. Power supply failure. Outdoor unit - No Power 2. External cause. 3. Electrical components defective. Test 1 : Check Installation Condition Isn’t the breaker down? Check loose or removed connection cable. >>If abnormal condition is found, correct it by referring to Installation Manual or Data &...
  • Page 82 Forecast of Cause : Trouble shooting 37 1. Setting / Connection failure. No Operation (Power is ON) 2. External cause. 3. Electrical components defective. Test 1 : Check indoor and outdoor installation condition Indoor Unit - Check incorrect wiring between Indoor Unit - Remote Control. Or, check if there is an open cable connection.
  • Page 83 Forecast of Cause : Trouble shooting 38 1. Indoor / Outdoor unit error. No Cooling / No Heating 2. Effect by surroudingding environment. 3. Connection pipe / Connection wire failure 4. Refrigeration cycle failure. Test 1 : Check Indoor Unit Does Indoor unit FAN run on HIGH FAN? Is Air filter dirty? Is Heat exchanger clogged?
  • Page 84 Forecast of Cause : Trouble shooting 39 1. Abnormal installation (Indoor / Outdoor unit). Abnormal Noise 2. Fan failure (Indoor / Outdoor unit). 3. Compressor failure (Ourdoor unit). Diagnosis method when Abnormal Noise is occurred Abnormal noise is coming from Indoor unit. Abnormal noise is coming from Outdoor unit.
  • Page 85 Forecast of Cause : Trouble shooting 41 1. House insulation setting has not been changed. Too Warm 2. Temperature sensing location has not been changed. 3. Installation location of the wired remote. 4. Function settings have not been changed. Test 1 : Check insulation level of structure of house Test 1-1 : Check Function Setting If insulation level is greater than R-13 Is insulation level greater than R-13.
  • Page 86 “Wired remote sensor” Test 3 : Check the remote controller display Test 3-1 : Check Function Setting Is function 42 (Indoor room temperature sensor Is the "Thermo Sensor Icon" displayed on the screen? switching function) set to 01? Ref.) Function Number Setting Va lue Setting Description Indoor unit Both...
  • Page 87 Forecast of Cause : Trouble shooting 42 1. House insulation setting has not been changed. Too Cool 2. Temperature sensing location has not been changed. 3. Installation location of the wired remote. 4. Function settings have not been changed. Test 1 : Check insulation level of structure of house Test 1-1 : Check Function Setting If insulation level is greater than R-13 Is insulation level greater than R-13.
  • Page 88 “Wired remote sensor” Test 3 : Check the remote controller display Test 3-1 : Check Function Setting Is function 42 (Indoor room temperature sensor Is the "Thermo Sensor Icon" displayed on the screen? switching function) set to 01? Ref.) Function Number Setting Va lue Setting Description Indoor unit Both...

  • Page 89: Service Parts Information

    2-4 SERVICE PARTS INFORMATION SERVICE PARTS INFORMATION 1 Compressor Diagnosis method of Compressor ( If Outdoor Unit LED displays Error, refer to Trouble shooting ) Abnormal noise Stops soon after starting up Does not start up Is there open or loose connection Is there open or loose connection Check if vibration noise by cable?
  • Page 90 SERVICE PARTS INFORMATION 2 Compressor Test 1 : Check Connection Check terminal connection of Compressor Check terminal connection of Main PCB (loose or incorrect wiring) (loose or incorrect wiring) W (T) V(S) (BLACK) Main PCB (WHITE) TM403 TM404 TM405 Main PCB BLACK WHITE Compressor...
  • Page 91 SERVICE PARTS INFORMATION 3 Outdoor unit electronic expansion valve (EEV) Test 1 : Check Connections Check connection of connector ( Loose connector or open cable ) For AOU36RLXFZH For AOU45RLXFZ BLUE BLUE EXPANSION EXPANSION ORANGE ORANGE CN111 CN111 YELLOW YELLOW VALVE COIL A VALVE COIL A WHITE...
  • Page 92 Test 2 : Check Coil of EEV Remove connector, check each winding resistance of Coil. Read wire Resistance value White - Red Yellow - Blue at 68°F(20°C) Orange - Red Blue - Orange If Resistance value is abnormal, replace EEV. Test 3 : Check Voltage from Main PCB.
  • Page 93 SERVICE PARTS INFORMATION 4 Discharge pressure sensor Test 1 : Check the voltage from Main PCB With the connector connected to the Main PCB, measure the voltage between CN 92 : 1 - 2 of the Main PCB CN92 WHITE Discharge pressure sensor BLACK Characteristics of pressure sensor...
  • Page 94 SERVICE PARTS INFORMATION 5 Indoor unit fan motor Test 1 : Check rotation of Fan Rotate the fan by hand when operation is off. (Check if fan is caught, dropped off or locked motor) >>If Fan or Bearing is abnormal, replace it. Test 2 : Check resistance of Indoor Fan Motor Refer to below.
  • Page 95 SERVICE PARTS INFORMATION 6 Outdoor unit fan motor Test 1 : Check rotation of Fan Rotate the fan by hand when operation is off. (Check if fan is caught, dropped off or locked motor) >>If Fan or Bearing is abnormal, replace it. Test 2 : Check resistance of Outdoor Fan Motor Refer to below.
  • Page 96 For AOU36RLXFZH ERVICE PARTS INFORMATION 7 Heater unit Test 1 : Check Connections Check connection of connector ( Loose connector or open cable ) HEATER WHITE BLACK 1 2 3 4 THERMOSTAT 1 2 3 4 CN206 Test 2 : Check electrical components Check Check Fuses.
  • Page 97 SERVICE PARTS INFORMATION 8 Active filter module Test 1 : Check Open or Short-circuit and Diode (D1) Remove connector, check the open or short-circuit and the diode in the module Check the open or short-circuit Table.1 Each type standard value LOT No.
  • Page 98 SERVICE PARTS INFORMATION 9 (Mounted on Transistor PCB) Test 1 : Check the Transistor of PCB ( for Resistance ) Disconnect the connection wires between the Transistor PCB - Capacitor PCB and Transistor PCB - Inverter Compressor. Set the tester to the "Resistance" mode, and measure the resistance between the following terminals.
  • Page 99 SERVICE PARTS INFORMATION 10 CAUTION of if the replace Main PCB(Outdoor unit) CAUTION If you are replace the Main PCB of the outdoor unit, please do the following things! After the replaced Main PCB, normal operation is not possibility. Test 1 : Check the SERVICE LAVEL of the outdoor unit Repair history have been described on the service label? (refer to Fig.1) Test 2 : Check the LED of the Main PCB...
  • Page 100 3-3-17,Suenaga,Takatsu-ku,Kawasaki 213-8502,Japan May. 2016 Printed in Japan...

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