ABB ACS880-07 User Manual
Emergency stop, stop category 0 (option +q951)
Hide thumbs
Also See for ACS880-07:
- Hardware manual (344 pages) ,
- User manual (74 pages) ,
- Firmware instructions (664 pages)
Related Manuals for ABB ACS880-07
Summary of Contents for ABB ACS880-07
- Page 1 Options for ABB drives User’s manual Emergency stop, stop category 0 (option +Q951) for ACS880-07/17/37 drives...
-
Page 2: List Of Related Manuals
List of related manuals Drive hardware manuals and guides Code (English) ACS880-07 drives (560 to 2800 kW) hardware manual 3AUA0000143261 ACS880-07 drives (45 to 630 kW, 50 to 700 hp) 3AUA0000105718 hardware manual ACS880-17 drives (160 to 3200 kW) hardware manual 3AXD50000020436... - Page 3 User’s manual Emergency stop, stop category 0 (option +Q951) for ACS880-07/17/37 drives Table of contents 2017 ABB Oy. All Rights Reserved. 3AUA0000119895 Rev F EFFECTIVE: 2018-01-25...
-
Page 5: Table Of Contents
ACS880-17/37 drives, frame R11 ........13 ACS880-07 drives, frames nxDXT + nxR8i ....... . 14 ACS880-17/37 drives, frames nxR8i + nxR8i . - Page 6 ACS880-07 drives, frames R6 to R11 ....... . . 32...
-
Page 7: Introduction To The Manual
This chapter describes the manual in short and gives some general information for the reader. The chapter also contains a quick reference for implementing a safety system. Applicability The manual applies to ACS880-07/17/37 drives which have the option: Emergency stop, stop category 0 with main contactor/breaker, with safety relays (option +Q951). Safety instructions Only a qualified electrician who has appropriate knowledge on functional/machine/process safety is allowed to install, start up and maintain the safety circuit. -
Page 8: Target Audience
8 Introduction to the manual Target audience The manual is intended for people who install, start up, use and service the safety option of the drive. Read the manual before working on the drive. You are expected to know the fundamentals of electricity, wiring, electrical components, electrical schematic symbols, and functional safety. -
Page 9: Exclusion Of Liability
EN/IEC 62061 Exclusion of liability ABB is not responsible for the implementation, verification and validation of the overall safety system. It is the responsibility of the system integrator (or other party) who is responsible for the overall system and system safety. -
Page 10: Quick Reference Guide For Implementing A Safety System
If you select EN/IEC 62061 or IEC 61511, make a safety plan. See EN/IEC 62061 or IEC 61511. Assess safety: analyze and evaluate risks (estimate SIL/PL) and define risk reduction strategies. Define the safety requirements. Design the safety system. The part of the design made by ABB is described in chapter Option description and instructions on page 11. -
Page 11: Option Description And Instructions
Option description and instructions 11 Option description and instructions Contents this chapter This chapter describes the +Q951 emergency stop option and instructs how to wire, start up, test, validate, use and maintain it. The safety data is also given. Overview Option +Q951 corresponds to an uncontrolled stop in accordance with stop category 0 (EN/IEC 60204-1). -
Page 12: Operation Principle
12 Option description and instructions Operation principle ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame R8 Control relays Main circuit Drive control board -T22 24 V -Q1/2 -A41 -S62 -K21.1 XSTO -Q1/2 -A61 SGND -A61 -S61 -X969 -K21.1... -
Page 13: Acs880-17/37 Drives, Frame R11
Option description and instructions 13 ACS880-17/37 drives, frame R11 Control relays Drive control Main circuit interface -T22 24 V -K21.2 -A41 -K21.1 -S62 XSTO -A61 -A61 SGND -S61 T1 – internal -X969 supply -K21.1 -K21.2 -P62 -K21.2 -K21.1 Reset circuit Emergency stop button Control board Emergency stop reset button... -
Page 14: Acs880-07 Drives, Frames Nxdxt + Nxr8I
• resets the emergency stop circuit with the emergency stop reset button [S62] • resets the drive. If the drive is used in remote control mode, see firmware manual for more information. ACS880-07 drives, frames nxDXT + nxR8i Main circuit... -
Page 15: Acs880-17/37 Drives, Frames Nxr8I + Nxr8I
Option description and instructions 15 Step Operation The emergency stop indication lamp [P62] of emergency stop reset button [S62] switches on. The motor coasts to zero speed and remains at zero speed while the emergency stop is active. Normal operation resumes after the user: •... -
Page 16: Fault Reaction Function
31.22 STO indication run/stop is set to value Warning/Warning (recommended). Additional parameter settings for ACS880-07 drives, frames nxDXT + nxR8i and ACS880-17/37 drives, frames nxR8i + nxR8i Note: ACS880 primary control program controls the inverter unit by default. There are dedicated control boards for the supply and inverter units. -
Page 17: Hardware Settings
Option description and instructions 17 Hardware settings Appropriate hardware settings have been preset at the factory for the safety function. The settings in the emergency stop safety relay [A61] are: • cross fault detection is set to value On, • manual reset is set to value On. -
Page 18: Start-Up And Acceptance Test
18 Option description and instructions Start-up and acceptance test You need the Drive composer PC tool or a control panel to perform the start-up and acceptance test. Initial status: Make sure that the drive is ready for use, that is, you have done the tasks of the drive start-up procedure. - Page 19 Option description and instructions 19 Action Push the emergency stop reset button [S62]. Ensure that the indication lamp [P62] switches off. Switch off the drive start signal. Power up the drive (see the hardware and firmware manuals). Restart the drive and motor and check that they operate normally. Repeat the test from each operating location (every emergency stop button and reset button).
-
Page 20: Use Of The Safety Function
20 Option description and instructions Use of the safety function Activating 1. Push the emergency stop button [S61]. The emergency stop activates and the button locks in “ON” (open) position. Resetting 1. Turn the emergency stop button [S61] until it releases. 2. -
Page 21: Maintenance
18. If you change any wiring or component after the start up, or restore parameters to their default values: • Use only ABB approved spare parts. • Register the change to the change log for the safety circuit. •... -
Page 22: Intentional Misuse
22 Option description and instructions Intentional misuse The safety circuit is not designed to protect a machine against intentional misuse. Decommissioning When you decommission an emergency stop circuit or a drive, make sure that the safety of the machine is maintained until the decommissioning is complete. -
Page 23: Safety Data
Safety data The safety data given below is valid for the default design of the safety circuit. In case the final design differs from the default, ABB calculates new safety data and delivers it separately to the customer. Safety data values ... -
Page 24: Acs880-07 Drives With A Main Contactor
24 Option description and instructions ACS880-07 drives with a main contactor ACS880- Contactor SIL / SC PL Cat. HFT CCF Lifetime 4)5) 07 type SILCL [1/h] -0105A-3 AF145, 5.0E-7 6.8E-04 >90 20/1 A146 -0293A-3 AF260 -0096A-5 -0260A-5 -0061A-7 -0271A-7 -0363A-3 AF400 5.0E-7... - Page 25 Option description and instructions 25 ACS880- Contactor SIL / SC PL Cat. HFT CCF Lifetime 4)5) 07 type SILCL [1/h] -1250A-3 7.3E-7 8.3E-04 >90 20/1 -1480A-3 AF1250 -1760A-3 -2210A-3 -2610A-3 AF2050 -0990A-3 -1140A-3 -1250A-3 -1480A-3 -1760A-3 -2210A-3 -2610A-3 -1070A-5 -1320A-5 -1450A-5 -1580A-5 -1800A-5...
-
Page 26: Acs880-17/37 Drives With A Main Contactor
26 Option description and instructions ACS880-17/37 drives with a main contactor ACS880- Contactor SIL / Cat. HFT CCF Lifetime 3)4) 17/37 type SILCL [1/h] -0105A-3 AF146/ 9.6E-7 1.0E-03 >90 20/1 AF205/ -0145A-3 AF370/ -0169A-3 AF580 -0206A-3 -0293A-3 AF16 charging -0363A-3 contactor -0442A-3 -0505A-3... - Page 27 Option description and instructions 27 ACS880- Contactor SIL / Cat. HFT CCF Lifetime 3)4) 17/37 type SILCL [1/h] -0450A-3 AF1250 9.6E-7 1.0E-03 >90 20/1 -0620A-3 -0870A-3 AF2050 -1110A-3 AF110- -1210A-3 A185, -1430A-3 charging -1700A-3 contactor -2060A-3 -2530A-3 -0420A-5 -0570A-5 -0780A-5 -1010A-5 -1110A-5 -1530A-5...
-
Page 28: Acs880-07/17/37 Drives With A Main Circuit Breaker
28 Option description and instructions ACS880-07/17/37 drives with a main circuit breaker ACS880-07/17/ Circuit SIL / SC PL Cat. HFT CCF Lifetime 3)4) 37 type breaker SILCL [1/h] -07-1250A-3 E3S1250 5.0E-7 1.8E-3 >90 20/1 -E3S3200 -07-1480A-3 -07-1760A-3 -07-2210A-3 -07-2160A-3 -07-1320A-5... -
Page 29: Safety Block Diagrams
The components that are included in the safety circuit are shown in the safety block diagrams below for different drive types. Diagram 1: ACS880-07 drives, frames R6 to R11 and ACS880-17/-37 drives, frame R8, 6-pulse variants with one contactor or circuit breaker... -
Page 30: Relevant Failure Modes
30 Option description and instructions Diagram 4: ACS880-17/37 drives, frames nxR8i + nxR8i Charging Auxiliary E-stop E-stop contactor safety button safety relay relay Main Auxiliary contactor safety relay circuit breaker Relevant failure modes • The main contactor does not open when requested. (All contactor failures are considered dangerous.) •... -
Page 31: General Rules, Notes And Definitions
Option description and instructions 31 General rules, notes and definitions Validation of the safety functions You must do an acceptance test (validation) to validate the correct operation of safety functions. Validation procedure You must do the acceptance test using the checklist given in section Start-up and acceptance test on page 18:... -
Page 32: Ambient Conditions
For the environmental limits for the safety functions and the drive, refer to the hardware manual of your drive. ACS880-07 drives, frames R6 to R11 The maximum ambient temperature for the drive with safety relays is 45 °C (113 °F). In the temperature range +40…45 °C (+104…113 °F), the rated output current must be derated... -
Page 33: Related Standards And Directives
Option description and instructions 33 Related standards and directives Standard Name EN 60204-1:2006 + AC:2010 Safety of machinery – Electrical equipment of machines – Part 1: General IEC 60204-1:2016 requirements IEC 61508-1:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems - Part 1: General requirements. IEC 61508-2:2010 Functional safety of electrical/electronic/programmable electronic safety- related systems - Part 2: Requirements for electrical/electronic/... - Page 34 34 Option description and instructions...
-
Page 35: Further Information
Product and service inquiries Address any inquiries about the product to your local ABB representative, quoting the type designation and serial number of the unit in question. A listing of ABB sales, support and service contacts can be found by navigating to www.abb.com/searchchannels. - Page 36 Contact us www.abb.com/drives www.abb.com/drivespartners 3AUA0000119895 Rev F (EN) 2018-01-25...