ABB FEX300 Original Instruction
Electromagnetic flowmeter
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Also See for FEX300:
- Operating instruction (176 pages) ,
- Commissioning instruction (80 pages)
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Summary of Contents for ABB FEX300
- Page 1 SM/FEX300/FEX500/FM/CSA-EN ProcessMaster, HygienicMaster FEX300, FEX500 FM / cFM Div. 1, Div. 2 Safety information for electrical equipment for potentially explosive areas in accordance with Factory Mutual Standards and Canadian Standards Association Electromagnetic Flowmeter...
- Page 3 Fax: +49 621 381 931-29031 automation.service@de.abb.com © Copyright 2017 by ABB Automation Products GmbH Subject to changes without notice This document is protected by copyright. It assists the user in safe and efficient operation of the device. The contents of this document, whether whole or in part, may not be copied or reproduced without prior approval by the copyright holder.
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Page 4: Table Of Contents
Contents IMPORTANT (NOTE) This document forms an integral part of the following manuals: • Operating Instruction OI/FEX300/FEX500 • Commissioning instruction CI/FEX300/FEX500 Certificates ................................4 Safety ..................................5 Operator liability ............................. 5 Technical limit values ............................. 5 ... - Page 5 Appendix ................................40 Approvals and certifications ......................... 40 Installation drawing HART IDM-10-A0258 ....................41 Installation drawing PROFIBUS PA / FOUNDATION Fieldbus IDM-10-A0266 ........... 43 SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 3...
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Page 6: Certificates
Certificates Certificates These safety instructions related to explosion protection are valid in conjunction with the following certificates: Validity area Certificates FM for USA File 3034391 FM for Canada File 3034391C 4 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 7: Safety
Failure to observe this safety information may result in damage to or destruction of the product and/or other system components. IMPORTANT (NOTE) This symbol indicates operator tips, particularly useful information, or important information about the product or its further uses. It does not indicate a dangerous or damaging situation. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 5... -
Page 8: Device Designs
The transmitter and the flowmeter sensor form a single mechanical entity. IMPORTANT (NOTE) For further information about the instruments' explosion protection approval please refer to the Ex test certificates (available on the product CD or under www.abb.com/flow). 3.1.1 Div. 1... -
Page 9: Div. 2
Application not permissible Standard on delivery Application permissible IMPORTANT (NOTE) For further information about the instruments' explosion protection approval please refer to the Ex test certificates (available on the product CD or under www.abb.com/flow). SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 7... -
Page 10: Div. 1
CL III/ DIV 1 Ex nA nC T4 Ex d e [ia] IIC T6 Gb DIP: CL II, III / DIV1 / GP EFG / T70°C DIP A21 TA 70°C 1) Single-compartment housing 2) Dual-compartment housing 8 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 11: Div.2
Canada CL I, II/ DIV 2/ GP ABCDFG/ T4 CL III/ DIV 1, 2/ T4 Ex nA nC T4 DIP: CL II, III / DIV1 / GP EFG / T70°C DIP A21 TA 70°C SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 9... -
Page 12: Overview: The Fast Track To The Device Data
5.2 and 5.3 FEH325 + FET321 or FEH525 + FET521 File 3034391C Div 2 6.1.1 6.2 and 6.3 IMPORTANT (NOTE) All documentation, declarations of conformity and certificates are available in ABB's download area. www.abb.com/flow 10 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 13: Name Plate
20Ex mark according to FM (example) 16Supplementary information: EE = grounding 21Ex mark according to cFM (example) electrodes, TFE = partial filling electrode IMPORTANT (NOTE) Meters with 3A approval are labeled with an additional plate. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 11... -
Page 14: Name Plate For Model With Integral Mount Design (Single-Compartment Housing)
Accuracy to which the unit was calibrated (e.g., 0.4% of rate) „B“ Ex mark according to FM and cFM (example) „C“ Safety mark IMPORTANT (NOTE) Meters with 3A approval are labeled with an additional plate. 12 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 15: Name Plate For Model With Remote Mount Design
TFE = partial filling electrode 18Ex mark according to cFM (example) 14Accuracy to which the unit was calibrated (e.g., 0.2% of rate) IMPORTANT (NOTE) Meters with 3A approval are labeled with an additional plate. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 13... -
Page 16: Name Plate For Transmitter
7 Communications protocol of transmitter 2 Order no. 8 Software version 3 Client-specific TAG number (if specified) 9 Version level (xx.xx.xx) = max. permissible ambient temperature 10Ex mark according to FM (example) 11Ex mark according to cFM (example) 14 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... - Page 17 7 Client-specific TAG number (if specified) order confirmation) 8 Protection type according to EN 60529 2 Order no. 9 Software version 3 Supply voltage „B“ Ex mark according to FM and cFM (example) „C“ Safety mark SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 15...
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Page 18: Mounting
After closing the housing, lock the housing cover by unscrewing the Allen screw (1) to prevent opening the cover accidentally. Single compartment housing (Fig. 8) Unscrew the Phillips-head screws (2) and remove the housing cover. 16 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 19: Rotating The Transmitter Housing
Make sure that the threaded pipe connections, cable glands and possibly plugs are installed properly and sealed. If the device is to be operated in areas with combustible dusts, a threaded pipe connection or cable gland with suitable approval must be used. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 17... -
Page 20: High Temperature Version
T 70 °C (158 °F) ... T medium FEP515 / FEH515 FET325 / FET525 T 70 °C (158 °F) 4.6.2 Minimum signal cable length In potentially explosive atmospheres, the signal cable must measure least 5 m (16.40 ft). 18 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 21: Electrical Connection
Electrical connection Electrical connection should be performed by following the information in the operating instructions OI/FEX300/FEX500 or the commissioning instructions CI/ FEX300/FEX500. According to NEC standards, the separate ground connection between flowmeter sensor and transmitter can be established as follows: 1.... -
Page 22: Process Sealing (Canada)
Class 150 DN65 ... DN400 Class 300 DN65 ... DN400 Class 600 Hard rubber DN450 ... DN2600 Class 300 The operating temperature of the devices is determined by the fluid temperature and the ambient temperature. 20 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 23: Ex Relevant Specifications For Operation In Div. 1
A temperature of 70 °C (158 °F) at the cable entry is assumed for the Ex calculations. Therefore, the cables used for the supply power and the signal inputs and outputs must have a minimum specification of 70 °C (158 °F). Change from one to two columns SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 21... -
Page 24: Flowmeter Sensor In Div. 1 And Transmitter In Div. 2 Or Outside The Hazardous Area
A temperature of 70 °C (158 °F) at the cable entry is assumed for the Ex calculations. Therefore, the cables used for the supply power and the signal inputs and outputs must have a minimum specification of 70 °C (158 °F). Change from one to two columns 22 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 25: Electrical Data For Operation In Zones 1, 21, 22 / Div. 1
If the installation is changed from type of protection "non-intrinsically safe" to "intrinsically safe" or vice versa, the device must be checked in accordance with the instructions contained in section 7.4 "Changing the type of protection". SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 23... -
Page 26: Devices With Profibus Pa Or Foundation Fieldbus
If the installation is changed from type of protection "non-intrinsically safe" to "intrinsically safe" or vice versa, the device must be checked in accordance with the instructions contained in section 7.4 "Changing the type of protection". 24 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 27: Temperature Data For Operation In Zone 1 / Div. 1
Flange Stainless steel -25 °C (-13 °F) 180 °C (356 °F) Wafer type -25 °C (-13 °F) 130 °C (266 °F) Variable process connection Stainless steel -25 °C (-13 °F) 130 °C (266 °F) SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 25... - Page 28 "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" column in the table must be taken into consideration. 26 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN...
- Page 29 "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" columns in the table must be taken into consideration. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 27...
- Page 30 • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" column in the table must be taken into consideration. 28 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN...
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Page 31: Ex Relevant Specifications For Operation In Div. 2
FM-compliant installations must be performed in accordance with the signal inputs and outputs must have a minimum specification of "Installation of Intrinsically Safe Systems for Hazardous (Classified) 70 °C (158 °F). Change from one to two columns SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 29... -
Page 32: Electrical Data For Operation In Zones 2, 21, 22 / Div. 2
Note The maximum permissible fluid temperature depends on the lining and flange material, and is limited by the operating values in Table 1 and the explosion protection specifications in Tables 2 ... n. 30 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... - Page 33 Flange Stainless steel -25 °C (-13 °F) 180 °C (356 °F) Wafer type -25 °C (-13 °F) 130 °C (266 °F) Variable process connection Stainless steel -25 °C (-13 °F) 130 °C (266 °F) SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 31...
- Page 34 "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" column in the table must be taken into consideration. 32 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN...
- Page 35 "Gas & dust" columns in the table must be taken into consideration. • If the installation location for the device is classified as a potentially explosive area for gases only, the temperature data in the "Gas" columns in the table must be taken into consideration. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 33...
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Page 36: Commissioning
The flowmeter sensor is identified by means of the suffix (X01, X02, etc.) that forms part of the order number on the name plate. The associated transmitter is identified by means of the suffix (Y01, Y02, etc.) that forms part of the order number on the name plate. 34 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 37: Special Features Of The Device Design For Operation In Div. 1
4. Insert the jumpers in the required positions. 5. Put the transmitter plug-in (2) back into the housing and retighten the screws (3). 6. Close the housing cover (1) and lock the cover by unscrewing the screw (4). SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 35... -
Page 38: Changing The Type Of Protection
Perform the checks described under No. 1. Non-sparking Intrinsically safe circuits Div. 1: • Visual inspection (no damage to the threads of Device with flameproof the cover or the cable fittings) enclosure, non- intrinsically-safe circuit 36 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 39: Maintenance
(observe ESD guidelines). Make sure that the static electricity in your body is discharged before touching electronic components. IMPORTANT (NOTE) Users must also observe the information in the operating and commissioning instruction for the device. SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 37... -
Page 40: Replacing The Transmitter Or Sensor
2. Release the cover safety device (4) and housing cover (1). 3. Loosen screws (3) and pull out transmitter plug-in (2). 4. Replace transmitter plug-in and retighten screws (3). 5. Close the housing cover (1) and lock the cover by unscrewing the screw (4). 38 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 41: Flowmeter Sensor
4. Install the new sensor according to the installation instructions. 5. Complete the electrical connection according to the connection diagram. 6. Close the housing cover (1) and lock the cover by unscrewing the screw (3). SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 39... -
Page 42: Appendix
ATEX directive (marking in addition to CE marking) IEC standards FM Approvals (US) cFM Approvals (Canada) NEPSI (China) GOST IMPORTANT (NOTE) All documentation, declarations of conformity and certificates are available in ABB's download area. www.abb.com/flow 40 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN... -
Page 43: Installation Drawing Hart Idm-10-A0258
Appendix Installation drawing HART IDM-10-A0258 SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 41... - Page 44 Appendix 42 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN...
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Page 45: Installation Drawing Profibus Pa / Foundation Fieldbus Idm-10-A0266
Appendix Installation drawing PROFIBUS PA / FOUNDATION Fieldbus IDM-10-A0266 SM/FEX300/FEX500/FM/CSA-EN FEX300, FEX500 EN - 43... - Page 46 Appendix 44 - EN FEX300, FEX500 SM/FEX300/FEX500/FM/CSA-EN...
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Page 48: E. County Line Road Warminster, Pa
ABB has Sales & Customer Support expertise in over 100 The Company’s policy is one of continuous product countries worldwide. improvement and the right is reserved to modify the information contained herein without notice. www.abb.com/flow Printed in the Fed. Rep. of Germany (08.2017) ©...