Page 1 Operating Manual Program Services Diagnostics operating area Valid for Commissioning operating area Control SINUMERIK 840D sl / 840 DE sl SINUMERIK 840Di sl / 840 DiE sl Maintenance SINUMERIK 840D powerline / 840DE powerline Appendix Software Software version HMI-Advanced 01/2008 Edition...
Page 2 6FC5398-2AP10-3BA0 Registered trademarks All names with the protective right label ® are registered trademarks of the Siemens AG. The other product and system names in this document may be registered trademarks of their respective companies and must be treated accordingly. .
Page 3 Conformity http://support.automation.siemens.com under the Product Order No. 15257461 or at the relevant branch office of the A&D MC Division of Siemens AG. © Siemens AG 2008 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 4 This warning notice indicates that death or severe personal injury can Warning result if proper precautions are not taken. © Siemens AG 2008 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 5 Siemens. Correct, reliable operation of the product required proper transport, storage, positioning and assembly, as well as careful operation and maintenance. © Siemens AG 2008 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 6 Function not possible In the case of the SINUMERIK 840DE sl/840DE/840DiE powerline export versions, the restricted functions are limited to "max. 4 interpolating axes“ © Siemens AG 2008 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 7 This symbol appears whenever specific information can be found in other documentation. A complete list of available literature is included in the Appendix of this Operator’s Guide. © Siemens AG 2008 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 8 Cross-references to other documentation or sections Danger notices Additional notes or background information Ordering data option Explanation Description of syntax Programming Examples © Siemens AG 2008 All rights reserved. viii SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 9: Table Of Contents
Example of a job list with two-channel 1:1 links ............2-75 2.7.3 Example of a job list with multi-channel m:n links ............ 2-76 2.7.4 “Execute job list” operating sequence............... 2-77 © Siemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 10 Function and main screen..................4-127 4.5.2 Saving the program, file function................4-129 4.5.3 Teach in........................4-130 Automatic mode ......................4-132 4.6.1 Function and main screen..................4-132 © S iemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 11 Dry run feedrate for dry run operation DRY............5-225 5.5.5 Starting angle for thread cutting................5-226 5.5.6 Miscellaneous setting data ..................5-227 © Siemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 12 6.6.1 Operator/display functions in the ASCII full views ..........6-281 6.6.2 Alignment of the channels/MPFs to be displayed ...........6-285 Free contour programming..................6-287 © S iemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 13 Loading and unloading.................... 7-367 7.2.3 Copying and inserting ..................... 7-368 7.2.4 Deleting ........................7-369 7.2.5 Changing properties....................7-370 Data selection ......................7-373 © Siemens AG 2006 All rights reserved. xiii SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 14 Startup main screen ....................9-430 Machine data......................9-432 NC ...........................9-434 PLC .........................9-435 Optimization/test (SINUMERIK powerline) .............9-436 Maintenance....................10-439 10.1 Operating data.......................10-440 10.2 Cleaning ........................10-441 © S iemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 15 01/2008 Contents Appendix ....................... A-443 Abbreviations ......................A-444 Terms ........................A-448 Index ........................ I-463 Index ........................I-463 Commands and Identifier..................I-468  © Siemens AG 2006 All rights reserved. SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 17: Introduction
01/2008 Introduction Product overview Introduction Product overview ...................... 1-18 Handling information ....................1-19 Switching on/switching off the control............... 1-20 © Siemens AG 2008 All rights reserved. 1-17 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 19: Handling Information
Before operating any of the control elements on this operator panel front: Please first read the explanations supplied in this documentation! © Siemens AG 2008 All rights reserved. 1-19 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 20: Switching On/Switching Off The Control
Please follow the instructions below for switching off the control or the Switching off entire system! Machine manufacturer Please follow the machine manufacturer's instructions! © Siemens AG 2008 All rights reserved. 1-20 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 21 By pressing the "Area switchover" key twice, you can toggle between the operating areas last selected, e.g. between the "Parameters" and "Machine" areas. © Siemens AG 2008 All rights reserved. 1-21 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 22 Introduction 01/2008 Switching on/switching off the control Notes © Siemens AG 2008 All rights reserved. 1-22 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 23: Operator Components/Operating Sequences
Re-naming workpieces with job lists................. 2-79 2.7.6 Copying workpieces with job lists ................2-80 2.7.7 Archiving workpieces with job lists in the case of M:N..........2-80 © Siemens AG 2008 All rights reserved. 2-23 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 24: Operator Panel Front
A function is called up by pressing one of the vertical softkeys. The assignments of the vertical softkey bar can change if further subsidiary functions are classified under a function. © S iemens AG 2008 All rights reserved. 2-24 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 25 When a "Channel menu" is configured, all existing communication links to other NCUs plus the associated channels are displayed on softkeys. (See Section "Switch over channel") © Siemens AG 2008 All rights reserved. 2-25 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 26 The scroll bar indicates which part of the program/document/... is selected. Backspace Delete characters from right Space character (Blank) © S iemens AG 2008 All rights reserved. 2-26 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 27 Opens/closes a directory • Opening a file Tab key Ctrl key Alt key Takes you directly to the tool offset Tool offset © Siemens AG 2008 All rights reserved. 2-27 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 28 If you are in another user application, you jump back to the Program operating area and the editor is opened with the program you last edited. © S iemens AG 2008 All rights reserved. 2-28 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 29: Standard Full Keyboard
Since the English version of Windows is used in the control, the keyboard language is English. A different keyboard language cannot be set. © Siemens AG 2008 All rights reserved. 2-29 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 30: Machine Control Panel (Mcp)
5 Direction key with rapid traverse override 6 Spindle control 7 Feedrate control 8 Key-operated switch Machine control panel for milling machines © S iemens AG 2008 All rights reserved. 2-30 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 31: Emergency Stop Button
Control of machine through execution of a block or a sequence of blocks. The blocks are entered on the operator panel front. Automatic Control of machine through automatic execution of programs. Auto © Siemens AG 2008 All rights reserved. 2-31 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 32 Reposition, re-approach contour in "JOG" mode. Approaching a reference point Ref Point Approach the reference point (Ref) in "JOG" mode. © S iemens AG 2008 All rights reserved. 2-32 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 33: Feedrate Control
• The feedrate is accelerated to the value specified by the program, • The associated LED lights up as soon as feed start has been accepted by the control. © Siemens AG 2008 All rights reserved. 2-33 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 34 WCS MCS systems in the Machine operating area using softkeys (MCS)/(WCS) or the corresponding key on the machine control panel. © S iemens AG 2008 All rights reserved. 2-34 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 35: Spindle Control
• The maximum spindle speed and the values for the spindle speed override position are defined in the machine data and setting data (see information supplied by the machine-tool manufacturer). © Siemens AG 2008 All rights reserved. 2-35 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 36: Key-Operated Switch
If the PLC is in the STOP state, the input image of the machine control panel is not scanned. For this reason, the key-operated switch positions are not evaluated during commissioning. © S iemens AG 2008 All rights reserved. 2-36 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 37: Program Control
You can execute the next block by pressing the "NC Start" key again. You can deselect the function by pressing the "Single block" key again. © Siemens AG 2008 All rights reserved. 2-37 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 38 −  T he control is in its initial state and ready for a new program run. References /FB/ K1, Description of Functions BAG, Channel, Program control. © S iemens AG 2008 All rights reserved. 2-38 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 39: Sinumerik Ht 8
The four customer keys are freely assignable and can be set up Machine manufacturer customer-specifically by the machine manufacturer. This <STANDBY> key presently has no function. © Siemens AG 2008 All rights reserved. 2-39 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 40 Channel switchover is performed by touch operation of the touch Switch over channel surface on the global machine status display: © S iemens AG 2008 All rights reserved. 2-40 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 41 3. Then press the horizontal softkey or button "1" to make the connection to the required PCU and return to the HMI-Advanced user interface. References “Operator Components and Networking” Manual © Siemens AG 2008 All rights reserved. 2-41 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 42: Screen Layout
You can display information by pressing the i key Recall: Return to higher-level menu > ETC.: Expansion of the horizontal softkey bar in the same. Menu © S iemens AG 2008 All rights reserved. 2-42 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 43: Global Machine Status Display
- Channel reset - Channel interrupted - Channel active 3 Channel operational For displaying the channel operational messages with symbols: messages © Siemens AG 2008 All rights reserved. 2-43 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 44 15 Wait: For spindle 16 Wait: For other channel 20 Wait: Due to SYNACT instruction 21 Wait: Block search active © S iemens AG 2008 All rights reserved. 2-44 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 45 47 Wait: Axis container rotation waiting for spindle stop 48 Wait: Axis container rotation waiting for synchronization of MD data (New-Config) © Siemens AG 2008 All rights reserved. 2-45 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 46 Press NC Start to execute this program. The "Program name" output field can be configured for JOG and MDA (see machine manufacturer's specifications). © S iemens AG 2008 All rights reserved. 2-46 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 47 Functions that have been activated can be set via "Program control" so that they are displayed. (See Section 4.6 Automatic mode, “Program control”) © Siemens AG 2008 All rights reserved. 2-47 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 48: Program Control Display
SBL2 can only be selected in the Reset state. Either SBL1 or SBL2 can be selected! This function can be activated only in the "Single block" state. © S iemens AG 2008 All rights reserved. 2-48 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 49 This function is not activated/deactivated under Program Control, but via the “Feed Start/Feed Stop” keys on the machine control panel. © Siemens AG 2008 All rights reserved. 2-49 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 50: General Operating Sequences
An overview of all workpiece directories/programs that exist is displayed. Position the cursor on the desired workpiece/program. Select the workpiece/program for execution: © S iemens AG 2008 All rights reserved. 2-50 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 51: Changing The Menu Window
Position cursor in menu window: You can position the cursor at the desired point in the menu window with the "Direction keys". © S iemens AG 2008 All rights reserved. 2-51 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 52: Selecting A Directory/File
The subsequent files are selected continuously until you press the "Cursor up" or "Cursor down" (without "Shift") key. Deselects a selected file. Cancels all selections. © S iemens AG 2008 All rights reserved. 2-52 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 53: Editing Inputs/Values
Press the "Edit" key to open a complete list of possible or existing values. Position the cursor on the value of your choice using the "Direction" keys. © S iemens AG 2008 All rights reserved. 2-53 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 54: Confirm/Cancel Input
The cursor remains positioned in the currently selected field. Switch from the horizontal menu level back to the call menu level. © S iemens AG 2008 All rights reserved. 2-54 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 55: Edit The Part Program In The Ascii Editor
You have selected the file you wish to edit in the directory and pressed the "Enter" key, the vertical softkey bar changes. Your selected file is opened in the text editor. © S iemens AG 2008 All rights reserved. 2-55 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 56 This softkey pastes the cut or copied block from the buffer into the text Paste in front of the cursor position. block © S iemens AG 2008 All rights reserved. 2-56 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 57 ... ?". all texts Note: This function can be interlocked with a password (see Commissioning Manual HMI Advanced). © S iemens AG 2008 All rights reserved. 2-57 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 58 The part program block is inserted in the part programs with the appropriate parameter settings. Example: CYCLE81 (110, 100, 2, 35) © S iemens AG 2008 All rights reserved. 2-58 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 59 References Commissioning Manual HMI-Advanced: “Expand User Interface” (BE1) © S iemens AG 2008 All rights reserved. 2-59 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 60 • The coordinate system and the technology to be used are set via the machine data; see Commissioning Manual HMI Advanced. • Edited programs are automatically enabled after saving. © S iemens AG 2008 All rights reserved. 2-60 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 61: Switching Over The Channel
1. Switch to next channel. 2. Switch over configured channel group/channels (1 NCU). 3. Switch to another NCU (with M:N link involving several NCUs). © S iemens AG 2008 All rights reserved. 2-61 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 62: Packet Calculator
• Enter the letter "I" (convert to inches) or "M" (convert to metric) • Press the "input" key, the value is converted. © S iemens AG 2008 All rights reserved. 2-62 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 63: Calling The Help Function
By pressing "Exit help", you can return to the editor. Exit help © S iemens AG 2008 All rights reserved. 2-63 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 64 Press the following keys to call “HMI Help” directly: “Menu Select” key” Followed by “ETC” key HMI Help HMI help © S iemens AG 2008 All rights reserved. 2-64 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 65: Editor Help
From the context-sensitive help you can jump to the corresponding page in the documentation with the "information" key, e.g. jump to Programming Guide Fundamentals. © S iemens AG 2008 All rights reserved. 2-65 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 66: Quick Help For Program Commands
• if there is no match, a full overview (see below) is displayed. © S iemens AG 2008 All rights reserved. 2-66 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 67 If a topic is selected and you press "Input" or the "Display topic" softkey, the instructions associated with the selected topic are displayed. Display topic © S iemens AG 2008 All rights reserved. 2-67 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 68 "info" key, if the symbol for the info key is displayed on the bottom right part of the screen (see Fig. below). © S iemens AG 2008 All rights reserved. 2-68 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 69: Extended Help For Program Commands
You can call up the help function (quick help) in the editor using the "information" key. Press the "information" key again to open the Programming Guide (pdf file) with Adobe Acrobat Reader. © S iemens AG 2008 All rights reserved. 2-69 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 70: Job List
2. "NC Start" (program is executed and SELECT is activated) 3. Parallel clearing with "Unload" (reversed LOAD/COPY) 4. "Backup" (in preparation for the next software version) © S iemens AG 2008 All rights reserved. 2-70 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 71 Manufacturer directory, and finally the Siemens directory. Job list templates can be stored according to language and system. See Programming operating area: 6.1.5 Templates. © S iemens AG 2008 All rights reserved. 2-71 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 72: Syntax Description For Job Lists
(MPF.DIR)) LOAD PART1.MPF (Loads one file, e.g., PART1.MPF from the currently selected workpiece directory of the job list) LOAD /SPF.DIR/PART1.SPF © S iemens AG 2008 All rights reserved. 2-72 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 73 (PART2 is selected in the 2nd channel of NCU_2) SELECT /shaft1.wpd/side1.mpf CH=2 DISK (Part program PAGE1.MPF of workpiece SHAFT1.WPD is executed from hard disk in the 2nd channel) © S iemens AG 2008 All rights reserved. 2-73 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 74 HMI. If * is entered as the destination, the source is distributed to all the NCs configured in NETNAMES.INI. © S iemens AG 2008 All rights reserved. 2-74 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 75: Example Of A Job List With Two-Channel 1:1 Links
SELECT /Work.DIR/Part1.WPD/Channel2.MPF CH=2 The destination is not specified for loading in a 1:1 link, the current NC is the default. © S iemens AG 2008 All rights reserved. 2-75 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 76: Example Of A Job List With Multi-Channel M:n Links
(or CH=CHANNEL3) COPY /Work.DIR/Part1.WPD/Channel3.INI NC=NCU2 (or CH=CHANNEL3) COPY /Work.DIR/Part1.WPD/Ch32.MPF NC=NCU2 (or CH=CHANNEL3) SELECT /Work.DIR/Part1.WPD/Channel1.MPF CH=CHANNEL1 SELECT /Work.DIR/Part1.WPD/Channel2.MPF CH=CHANNEL2 SELECT /Work.DIR/Part1.WPD/Channel3.MPF CH=CHANNEL3 © S iemens AG 2008 All rights reserved. 2-76 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 77: Execute Job List" Operating Sequence
If the files have different time stamps or are of different lengths, the identifier is "!X!". © S iemens AG 2008 All rights reserved. 2-77 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 78 NC. If, for example, modifications have been made to the active data in parameters, these must be saved beforehand. © S iemens AG 2008 All rights reserved. 2-78 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 79: Re-Naming Workpieces With Job Lists
Place the cursor on the workpiece directory that you want to rename. The "Rename" dialog window opens. Rename Enter the new name. © S iemens AG 2008 All rights reserved. 2-79 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 80: Copying Workpieces With Job Lists
The vertical softkey bar changes. Please refer to Chapter "Reading out data" in "Services" operating area for additional sequences of operation. © S iemens AG 2008 All rights reserved. 2-80 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 81: Example Of Operation
• Execute machining program Store a program • Save a part program 6.10 − To hard disk or − Export via external data interface © Siemens AG 2008 All rights reserved. 3-81 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 82 Example of Operation 01/2008 Typical operating sequence Notes © Siemens AG 2008 All rights reserved. 3-82 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 83: Machine Operating Area
Protocol: Program loading list ................. 4-136 4.6.5 Executing from the hard disk .................. 4-137 4.6.6 Accessing an external network drive ..............4-138 4.6.7 Program editing....................... 4-140 © Siemens AG 2008 All rights reserved. 4-83 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 84 Accelerated external block search ................4-145 4.6.10 Block search in Program test mode, multi-channel..........4-148 4.6.11 Overstore.........................4-150 4.6.12 Program control.......................4-152 4.6.13 DRF offset .......................4-156 © Siemens AG 2008 All rights reserved. 4-84 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 85: Cnc Data Structure
NC memory. The program memory in the NC is limited (see Chapter 9.3 under “NC memory”). © Siemens AG 2008 All rights reserved. 4-85 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 86: Modes And Machine Functions
Inc (traverse in preset increments) Repos (repositioning according to a defined position) Repos © Siemens AG 2008 All rights reserved. 4-86 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 87 3. Download the part program to the control memory 4. Check/enter the work offsets 5. Check/enter the tool offsets © Siemens AG 2008 All rights reserved. 4-87 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 88: Modes Group And Channels
Channel status Channel interrupted Channel active Channel RESET Channel operational messages Stop: Action is required (e.g., cancel feed disable). © Siemens AG 2008 All rights reserved. 4-88 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 89: Cross-Channel Status Display Via Symbols
Spindle status Spindle rotating counterclockwise or clockwise Spindle is not enabled Spindle stop Application example with 4 channels and 2 spindles: © Siemens AG 2008 All rights reserved. 4-89 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 90: Two-Channel Display
For selecting and changing operating modes, please refer to the following chapter. © Siemens AG 2008 All rights reserved. 4-90 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 91: Mode Selection, Mode Change
An error message is output if a mode change request is rejected by the system. The error message will indicate the error cause and possibly the remedy. © Siemens AG 2008 All rights reserved. 4-91 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 92: Services
When a mode is selected, the LED next to the selection key on the MCP lights up. The same status is signaled in the mode field on the screen. © Siemens AG 2008 All rights reserved. 4-92 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 93 Function Manual Basic Functions: Mode group, channel, program operation, reset response (K1) © Siemens AG 2008 All rights reserved. 4-93 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 94: General Functions And Displays
Select "JOG" mode. Press the "Repos" key to reposition the tool on the contour. Repos Turning machine: Press the "+X" or "-X" key. © Siemens AG 2008 All rights reserved. 4-94 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 95: Displaying The Program Level
When you press the "Current block" softkey, the "Current block" Current window containing the program blocks of the current part program is block displayed again. © Siemens AG 2008 All rights reserved. 4-95 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 96: Switching Over The Machine/Workpiece Coordinate System (Mcs/Wcs)
WCS (settable zero system = SZS display). Please consult the documentation provided by the machine manufacturer! © Siemens AG 2008 All rights reserved. 4-96 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 97 • The number of places displayed after the decimal point and units of measurement can be set in machine data. /PG/ Programming Manual Fundamentals © Siemens AG 2008 All rights reserved. 4-97 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 98: Displaying Several Transverse Axes
This setting is only permitted for linear axes (neither rotary axes nor spindles). An axis can be simultaneously defined in MD 20100 and in MD 30460 bit2. © Siemens AG 2008 All rights reserved. 4-98 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 99: Displaying Axis Feedrates
You can use the "Page" keys to display other axes if required. © Siemens AG 2008 All rights reserved. 4-99 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 100: Display G Functions, Transformations And Swivel Data
*n is the maximum number of swivel data items that have been set up (TOOLCARRIER) and are active. /PGZ/ Programming Manual, Cycles: Chapter “Swiveling” References © Siemens AG 2008 All rights reserved. 4-100 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 101: Displaying Auxiliary Functions
M function retrieved during search, but not yet output to M function output to PLC but not yet acknowledged (yellow text on black background signifies: Wait) © Siemens AG 2008 All rights reserved. 4-101 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 102 The lines are oriented toward the actual value positions. A maximum of 5 M functions or 5 H functions can be displayed in each line. Example: © Siemens AG 2008 All rights reserved. 4-102 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 103: Displaying Spindles
"Spindle STOP" “Spindle is not enabled” "Spindle direction of rotation counter-clockwise" or "... clockwise" (=spindle running) © Siemens AG 2008 All rights reserved. 4-103 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 104: Handwheel
The machine manufacturer is responsible for the design of handwheels. Operation may therefore differ from the explanation above. Please refer to the machine manufacturer's documentation! © Siemens AG 2008 All rights reserved. 4-104 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 105: Status Of The Synchronized Actions
The programmed synchronized actions are listed block by block with block number (static/modal actions are listed together with the number of the synchronized action) © Siemens AG 2008 All rights reserved. 4-105 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 107: Preset
Additional information Machine manufacturer The "Preset" function can be disabled by means of protection levels (keylock switch position). © Siemens AG 2008 All rights reserved. 4-107 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 108: Setting The Actual Value
The new actual value is displayed in the "Position" column. Using "Abort", you can undo the entire offset entered up to now and Abort exit the input screen. © Siemens AG 2008 All rights reserved. 4-108 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 109: Inch ↔ Metric Switchover
If the switchover cannot be performed, this is indicated by a message on the user interface. Function Manual Fundamentals, G2 Chapter "Metric/inch measuring References system" © Siemens AG 2008 All rights reserved. 4-109 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 110 NCUs will take place on the existing NCUs, whereby the interpolations can provide correct results only if the same unit systems are used. Function Manual Extended Functions, Distributed Systems (B3) References © Siemens AG 2008 All rights reserved. 4-110 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 111: Reference Point Approach
Press the "Axis" keys. Milling machine: Select the axis to be traversed and 9th Axis then press the "+" or "-" key. © Siemens AG 2008 All rights reserved. 4-111 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 112 • All axes of a mode group can approach the reference point simultaneously (depending on the PLC program of the machine- tool manufacturer). • The feedrate override is active. © Siemens AG 2008 All rights reserved. 4-112 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 113 The NC cannot be started in Automatic mode until all axes with a defined reference point (see machine data MD) have actually reached this point. © Siemens AG 2008 All rights reserved. 4-113 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 114: Jog Mode
0.000 % feedrate Power [%] Feedrate mm/min Act. 7000.000 0.000% Zoom 7000.000 Act. val. Tool Act. val. Preselected tool: Scratch Preset Handwheel © Siemens AG 2008 All rights reserved. 4-114 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 116 • The "delay time" can only be displayed if you have set "Punching with delay time". Increases the size of the actual-value display. Zoom act. val. © Siemens AG 2008 All rights reserved. 4-116 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 117: Traversing Axes
Feedrate and rapid traverse override switches can be operative. One or several axes can be selected at the same time (depending on PLC program). © Siemens AG 2008 All rights reserved. 4-117 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 118: Inc: Increment
(see also Section "Traversing axes"). Increment keys with preset increment sizes are temporarily inoperative. © Siemens AG 2008 All rights reserved. 4-118 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 119: Repos (Repositioning)
Non-compensated Repos offsets are compensated with programmed feedrate and linear interpolation on switchover to Automatic mode and selection of NC Start. © Siemens AG 2008 All rights reserved. 4-119 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 120: Si (Safety Integrated): User Agreement
Check whether the axis is referenced. If not, error message "Please reference axis first" is output. User agreement cannot be activated for the axis until it has been referenced. © Siemens AG 2008 All rights reserved. 4-120 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 121: Scratching
• The active NV is displayed and can be changed. • The active tool is displayed. No tool is displayed if none is active (message). © Siemens AG 2008 All rights reserved. 4-121 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 122 "Approach direction" column on the axis to be altered and press the "Toggle key" so that the desired approach direction is visible. © Siemens AG 2008 All rights reserved. 4-122 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 123 If a toolholder is active in the present system, it is displayed in the G Toolholder function window as "TCARR=n" (n = 1 or 2). © Siemens AG 2008 All rights reserved. 4-123 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 124: Displaying System Frames
You can choose between the system frames and basic frames by scrolling through the desired section. © Siemens AG 2008 All rights reserved. 4-124 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 125 If required, these protection levels can be changed by the machine manufacturer or user. Protection levels 0 to 3 can also be entered. © Siemens AG 2008 All rights reserved. 4-125 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 126 $P_PARTFR Tool reference corresponds to $P_TOOLFR Workpiece ref. corresponds to $P_WPFR Cycles corresponds to $P_CYCFR See also Subsection 4.4.6 © Siemens AG 2008 All rights reserved. 4-126 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 127: Mda Mode
"Channel Reset" or "Channel interrupted" state. The program created in MDA mode can be saved in the part program directory (MPF.DIR). © Siemens AG 2008 All rights reserved. 4-127 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 128 You can save the MDA buffer contents or copy a part program to MDA file the MDA buffer for editing in MDA or Teach-in. fct. © Siemens AG 2008 All rights reserved. 4-128 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 129: Saving The Program, File Function
MDA progr. The program is saved/stored as a part program (MPF) under the name you have entered in the part programs directory. © Siemens AG 2008 All rights reserved. 4-129 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 130: Teach In
"Teach-in program" window. The axis identifier and axis positions are transferred to the MDA program as values referred to the workpiece coordinate system. © Siemens AG 2008 All rights reserved. 4-130 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 131 • When using special kinematics or robots, the positions of the STAT machine and rotary axis TU are displayed in addition to the positions in the workpiece coordinate system. © Siemens AG 2008 All rights reserved. 4-131 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 132: Automatic Mode
“automatic” main screen. The following windows are displayed: Explanation of main Actual value window, spindle window, federate and tool window. screen © Siemens AG 2008 All rights reserved. 4-132 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 133 (softkey "program execution”) and the multi-block display (softkey “program blocks”) can be selected. Additional information The other softkeys are described in the sections below. © Siemens AG 2008 All rights reserved. 4-133 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 134: Program Overview
Display of all existing part programs Part programs Display of all existing subprograms Sub- programs Display of all existing standard cycles Standard cycles © Siemens AG 2008 All rights reserved. 4-134 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 135: Loading And Unloading The Workpiece/Part Program
Execute fr. execution, then it can be executed from the hard disk without loading hard disk it completely into the NC. © Siemens AG 2008 All rights reserved. 4-135 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 136: Protocol: Program Loading List
The "Program overview" opens. Program The softkey bars change. overview Press the "Log" softkey. The "Job log for program overview" window is opened. © Siemens AG 2008 All rights reserved. 4-136 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 137: Executing From The Hard Disk
When executing from the hard disk and with EXTCALL, only the 3- block display (softkey “program execution”) is possible. This setting applies for the single block or NC stop status. © Siemens AG 2008 All rights reserved. 4-137 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 138: Accessing An External Network Drive
Execute fr. press the "Execute from hard disk" softkey. hard disk The program starts when you press "NC Start". Cycle Start © Siemens AG 2008 All rights reserved. 4-138 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 139 For further information about the EXTCALL command, please refer to: /PGA/ Programming Guide Advanced, Chapter 2. /FB/, K1 Description of functions "Execution from external source" © Siemens AG 2008 All rights reserved. 4-139 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 140: Program Editing
All program lines can be edited. Note: You cannot use the "Program editing" function if you are executing a program from the hard disk. © Siemens AG 2008 All rights reserved. 4-140 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 141: Setting The Block Search/Search Target
NC/PLC interface signals, variable values) in order to be able to resume automatic part program execution from the target block with minimum manual intervention. © Siemens AG 2008 All rights reserved. 4-141 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 142 • By specifying a block number, a label, a program name or any character string For further information about block search, please refer to: References /FB1/ Function Manual Basic Functions; K1: © Siemens AG 2008 All rights reserved. 4-142 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 143 This is not true to contour. Only the axes programmed in the target block are moved. © Siemens AG 2008 All rights reserved. 4-143 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 144 You must enter your selected search type for the search target in the "Type" input field. Information about the available search types is displayed in the user response line. © Siemens AG 2008 All rights reserved. 4-144 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 145: Accelerated External Block Search
NC. This applies to the following: • “Execution from external source” • Execution of EXTCALL instructions © Siemens AG 2008 All rights reserved. 4-145 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 146 X400 Y500 EXTCALL "SUBPRG3" Search target 2 4000 EXTCALL "SUBPRG3" 5000 SUBPRG3.SPF X20 Y50 Search target 3 2300 X100 Y450 5000 © Siemens AG 2008 All rights reserved. 4-146 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 147 NC and not for programs executed from the hard disk. Position the cursor bar on a target block of your choice in the part program. © Siemens AG 2008 All rights reserved. 4-147 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 148: Block Search In Program Test Mode, Multi-Channel
• Directly positioning the cursor on the target block, or • Using the input fields "Program name", "Search type" and "Search target". © Siemens AG 2008 All rights reserved. 4-148 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 149 ...) and search target (content). The cursor is positioned in the input field for the "search type". Start of search in Program test mode. Prog.test contour © Siemens AG 2008 All rights reserved. 4-149 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 150: Overstore
Note: After "Overstore", a subprogram with the content REPOSA is executed. The program is displayed for the user. © Siemens AG 2008 All rights reserved. 4-150 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 151 "AUTO" mode when you press "NC Start" again. • Overstore does not alter the programs stored in the part program memory. © Siemens AG 2008 All rights reserved. 4-151 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 152: Program Control
When you select the DRY function "dry run feedrate" in "Automatic" mode, the feedrate entered in setting data SD 42100: DRY_RUN_FEED is applied in the program instead of the programmed feedrate. © Siemens AG 2008 All rights reserved. 4-152 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 153 This allows you to see from the top window which level • is selected, but not yet active • selected and active • deselected and active • deselected and not active. © Siemens AG 2008 All rights reserved. 4-153 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 154 The program control display is output irrespective of the selected menu. For further information about how to program skip levels, please see: References /PG/, Programming Guide Fundamentals © Siemens AG 2008 All rights reserved. 4-154 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 155 Blocks which are too long for the display window (approx. 65 characters) are truncated and the truncated code is replaced by "...". © Siemens AG 2008 All rights reserved. 4-155 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 156: Drf Offset
Traverse the required axes using the handwheel. Using the same operating sequence, you can also return the DRF offset to the value "0". © Siemens AG 2008 All rights reserved. 4-156 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 157: Parameters Operating Area
5.6.8 Activate active work offset and basic frame immediately ........5-238 5.6.9 Actual value display: Settable zero system, SZS ........... 5-238 © Siemens AG 2008 All rights reserved. 5-157 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 158 Activate user data (GUD) ..................5-242 Display system variables..................5-244 5.8.1 Creating variable views ...................5-245 5.8.2 Managing variable views..................5-247 5.8.3 Logging system variables..................5-248 © S iemens AG 2008 All rights reserved. 5-158 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 159: Tool Data
(drill, milling cutter, turning tools with cutting edge position, etc.). © S iemens AG 2008 All rights reserved. 5-159 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 160 Length 1 in Z G17: Radius in X/Y Other values must be set to zero G19: reference point Radius in Y/Z © S iemens AG 2008 All rights reserved. 5-160 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 161 Tap Whitworth thread Reamer Required offset values for a drill G17: reference point Other values must G18: be set to zero G19: © S iemens AG 2008 All rights reserved. 5-161 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 162 Length 1 in X G18: Length 2 in Z Radius in Z/X Other values must be set to zero G19: © S iemens AG 2008 All rights reserved. 5-162 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 163 Other values must be set to zero G17: Radius in X/Y G18: Radius in Z/X G19: Radius in Y/Z Base Length 2 © S iemens AG 2008 All rights reserved. 5-163 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 164 Other values must e.g. be set to zero G17: Radius in X/Y G18: Radius in Z/X G19: Radius in Y/Z © S iemens AG 2008 All rights reserved. 5-164 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 165 R: Tool nose radius (tool radius) S: Tool nose center position Tool tip P (Cutting edge 1 = D © S iemens AG 2008 All rights reserved. 5-165 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 166 Other values must be set to zero G19: • Group type 7xx (special tools): Slotting saw 3D probe Edge probe Stop © S iemens AG 2008 All rights reserved. 5-166 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 167 The stop is used to position the material in turning machines with bar feed. Only tool length compensation is important. © S iemens AG 2008 All rights reserved. 5-167 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 168 Reserved Wear Length and radius compensation Radius compensation Length 1 Length 2 Length 3 Radius Reserved Reserved Reserved Reserved Reserved © S iemens AG 2008 All rights reserved. 5-168 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 169 Calculation of tool base dimensions for two- Length 1 reference point dimensional millhead reference point © S iemens AG 2008 All rights reserved. 5-169 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 170 Length 1 Tool tip P (Cutting edge 1 = D Other values must be set to zero reference point © S iemens AG 2008 All rights reserved. 5-170 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 171 Length 1 - Geometry F´: Tool base reference point Other values must F: Toolholder be set to zero reference point © S iemens AG 2008 All rights reserved. 5-171 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 172 Basic length 2 Basic length 2 Basic length 2 =2097152) $TC_DP23 Basic length 3 Basic length 3 Basic length 3 =4194304) © S iemens AG 2008 All rights reserved. 5-172 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 173 The tool lengths are not automatically compensated when the angle is altered. On inclined axis machines the same angle must be specified for the inclined axis and the inclined wheel. © S iemens AG 2008 All rights reserved. 5-173 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 174: Tool Offset
The number of parameters shown in the window is that for the tool type. The maximum number of offset parameters (T and D numbers) can be set by means of machine data. © S iemens AG 2008 All rights reserved. 5-174 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 175 Find any tool or the active tool Go to... List of all available tools Overview New cutting edge or a new tool © S iemens AG 2008 All rights reserved. 5-175 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 176: New Tool
Creates another cutting edge for the tool you have just created. OK + new The window remains open. cutting © S iemens AG 2008 All rights reserved. 5-176 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 177: Display Tool
T-No. Additional information Input of the geometry and wear data of the tool can be disabled using the keylock switch. © S iemens AG 2008 All rights reserved. 5-177 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 178: Deleting A Tool
The tool and all its edges are deleted. The tool offsets of the tool Tool number preceding the deleted tool are displayed. © S iemens AG 2008 All rights reserved. 5-178 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 179: New Cutting Edge
Another new cutting edge can be created. cutting A new cutting edge is created. OK + new Another new tool can be created. tool © S iemens AG 2008 All rights reserved. 5-179 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 180: Deleting A Cutting Edge
Tool offset, absolute coordinate Tool adapter point Machine zero Workpiece zero The tool offset is only calculated in the machine coordinate system (MCS). © S iemens AG 2008 All rights reserved. 5-180 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 181: Make Tool Offset Immediately Effective
The offset is applied after NC Start of the Reset in response to the next programmed axis movement in the part program. © S iemens AG 2008 All rights reserved. 5-181 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 182: Tool Management
NC Start, ensure that the correct channel is selected for this tool. © Siemens AG 2008 All rights reserved. 5-182 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 183: Main Tool Management Functions
The machine manufacturer configures which list is to be displayed when the tool management system is called up. In the example shown, the current "Magazine list" is displayed. © Siemens AG 2008 All rights reserved. 5-183 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 184 = Upper half location reserved u = Lower half location reserved Type assigned to the location Name of the tool Tool ID © Siemens AG 2008 All rights reserved. 5-184 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 185 Tool list (irrespective of whether they have been assigned to a magazine location). A magazine location is assigned to the tool. Load © Siemens AG 2008 All rights reserved. 5-185 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 186 (Names assigned by user) • General data Magazine list 1 • Geometry data Magazine list 2 • Wear data Magazine list 3 © Siemens AG 2008 All rights reserved. 5-186 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 188 The list displays all the tools that fulfill the filter criteria. You can select the tool you require from the list. © Siemens AG 2008 All rights reserved. 5-188 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 189 Once you have set up a new tool, the cursor automatically jumps to the line containing the new tool when you return to the tool list. This gives you feedback about your operation. © Siemens AG 2008 All rights reserved. 5-189 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 190 The D number of the current tool is determined and displayed. Current D number © Siemens AG 2008 All rights reserved. 5-190 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 191: Displaying/Editing Tool Data
• Create new cutting edges • Edit cutting edge data • Edit monitoring data • Edit local offsets (DL numbers) • Delete cutting edges © Siemens AG 2008 All rights reserved. 5-191 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 192 The machine manufacturer can limit the maximum permissible number of cutting edges for each tool to a smaller number. The default setting is nine cutting edges. © Siemens AG 2008 All rights reserved. 5-192 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 193 When you have selected a cutting edge, define the actual value, setpoint and warning limit monitoring data for the following parameters: • Quantity • Tool life • Wear © Siemens AG 2008 All rights reserved. 5-193 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 194 (the list structure is configurable). Select the value to be edited and enter the required data. The system automatically switches to edit mode. © Siemens AG 2008 All rights reserved. 5-194 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 195: Change In The Significance/Representation Of Tool Wear Values
Row 9 displays the current tool for channel "HAND". There the current value of G56 is equal to the reset value ( © Siemens AG 2008 All rights reserved. 5-195 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 196 Row 11 displays the current tool for channel "HAND". There the current value of G56 is equal to the reset value ( © Siemens AG 2008 All rights reserved. 5-196 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 197 G56 deviates from the G56 reset value ( Additional information Additional information can be found in: Function Manual Tool Management © Siemens AG 2008 All rights reserved. 5-197 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 198: Grinding Data Expansion
Minimum wheel width [mm, in] $TC_TPG4 Current wheel width [mm, in] $TC_TPG5 Maximum speed [rpm] $TC_TPG6 Maximum peripheral speed [m/s, ft/s] $TC_TPG7 © Siemens AG 2008 All rights reserved. 5-198 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 199 - They are not saved in the tool cabinet/tool catalog. - They are not transferred via code carrier/SINCOM. - The extension is available in HMI Advanced Version 6.2 or later. © Siemens AG 2008 All rights reserved. 5-199 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 200: Load
The magazine location is selected either by searching for an empty location or by entering a magazine number and location number in the corresponding columns of the list. © Siemens AG 2008 All rights reserved. 5-200 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 201 Position the cursor on the location of your choice in the magazine list. Search via user-defined location (example) The assignment of the softkeys is configured by the machine manufacturer. © Siemens AG 2008 All rights reserved. 5-201 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 202 The loading operation is initiated. If the tool has not yet been created, Start it is created automatically. © Siemens AG 2008 All rights reserved. 5-202 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 203 Start it is created automatically. "Load directly to spindle" is possible if the cursor is positioned on the spindle buffer location. © Siemens AG 2008 All rights reserved. 5-203 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 204: Unload
You can unload a tool from the "Magazine list" or the "Tool list". The sequence of operations is the same for both methods. © Siemens AG 2008 All rights reserved. 5-204 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 205 If a host computer is connected, the data are transferred to the host computer each time a tool is deleted or unloaded. © Siemens AG 2008 All rights reserved. 5-205 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 206: Relocating
• Enter the magazine and location numbers in the "Relocate tool" window. • Press the "Find empty location" softkey and select the desired data in the window. © Siemens AG 2008 All rights reserved. 5-206 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 207: Tool Master Data In The Tool Catalog
"Ideal" tools are characterized by the relevant tool "master data" (i.e., with ideal tool dimensions, no wear, etc.). An "ideal" tool is uniquely defined by its "Tool name". © Siemens AG 2008 All rights reserved. 5-207 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 208 (e.g., cutting edge data, user data). You can edit this data later. Duplo number 0 is allocated to the tool. © Siemens AG 2008 All rights reserved. 5-208 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 209 Switches to the "Tool user data" input screen. data Up to 10 user-specific tool data are displayed here. Enter the required settings in the table. © Siemens AG 2008 All rights reserved. 5-209 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 210: Tool Offset Data In The Tool Cabinet
A "real" tool is uniquely defined by its "tool name" and the associated "Duplo number". It is the "Duplo number" that assigns actual data to a "real" tool. © Siemens AG 2008 All rights reserved. 5-210 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 211 The defined tool data can be edited at any time. You can overwrite the data for the current tool or allocate a new Duplo number to create a replacement tool. © Siemens AG 2008 All rights reserved. 5-211 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 212 All data of the tool with this Duplo number are lost. The master data in the tool catalog are not affected (tool with Duplo number 0). © Siemens AG 2008 All rights reserved. 5-212 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 213: Job Processing Of Tools
The filter definition and some of the interface settings are carried out in the paramtm.ini and patm_xx.ini files for tool management. © Siemens AG 2008 All rights reserved. 5-213 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 214 Country-specific sections are parameterized in the "language\patm_xx.ini" file in the section [BatchTools], "xx" stands for the 2 letters of the country code. © Siemens AG 2008 All rights reserved. 5-214 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 215 If the situation is the same when coming from the tool list, the preset value is "All magazines". © Siemens AG 2008 All rights reserved. 5-215 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 216 When selection of the tools is completed, press the softkey to start the batch function. © Siemens AG 2008 All rights reserved. 5-216 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 217 Depending on the setting, the dialog box prompts for positioning and the load point as appropriate to the setting. © Siemens AG 2008 All rights reserved. 5-217 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 218 If batch processing has been started and the necessary entries have been made, the display switches to the 3rd screen, "Batch execution". © Siemens AG 2008 All rights reserved. 5-218 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 219 If the user does not move the cursor for a few seconds, the cursor is automatically placed on the current tool for batch processing when the next processing step has been completed. © Siemens AG 2008 All rights reserved. 5-219 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 220 Batch processing continues running in the background when you switch from your operator interface to other tool management screens or to other operating areas. © Siemens AG 2008 All rights reserved. 5-220 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 221: R Parameters (Calculation Parameters)
Enter the R parameter number you wish to find via the numeric keypad. When you press the "Input" key, the cursor is automatically positioned on this parameter if it exists. © Siemens AG 2008 All rights reserved. 5-221 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 222: Setting Data
"WALIMON" command is set. Additional information The "Working area limitation" function can be disabled by means of the keylock switch. © Siemens AG 2008 All rights reserved. 5-222 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 223: Jog Data
Position the cursor bar on the appropriate input field and enter a new Edit spindle data value. Select a new value using the <SELECT> key. © Siemens AG 2008 All rights reserved. 5-223 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 224: Spindle Data
• The limit values for the maximum and minimum permissible values are defined in the machine data. • The "Spindle data" function is displayed only if a spindle is configured. © Siemens AG 2008 All rights reserved. 5-224 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 225: Dry Run Feedrate For Dry Run Operation Dry
Press the "Feedrate DRY" softkey. Feedrate The "Dry run feedrate" window is opened. Edit the dry run feedrate: Enter a new value. © Siemens AG 2008 All rights reserved. 5-225 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 226: Starting Angle For Thread Cutting
Edit starting angle: Starting Press the "Starting angle" softkey. angle The "Starting angle for thread" window opens. Enter a new value. © Siemens AG 2008 All rights reserved. 5-226 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 227: Miscellaneous Setting Data
"Find next" softkey. next Edit setting data: Position the cursor bar on the appropriate input field and enter a new value. © Siemens AG 2008 All rights reserved. 5-227 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 228: Protection Zones
• Plane G17 (X,Y; Infeed direction Z) • Plane G18 (Z,X; Infeed direction Y) • Plane G19 (Y,Z; Infeed direction X) © Siemens AG 2008 All rights reserved. 5-228 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 229: Electronic Gear
- - gear stages. The motion component of the following axis is derived from the coupling factors of the individual leading axes. © Siemens AG 2008 All rights reserved. 5-229 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 230: Zero/Work Offset
Workpiece reference point The work offset effective in an axis Effective WO $P_ACTFRAME=.. results from the sum of the following zero point offsets: © Siemens AG 2008 All rights reserved. 5-230 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 231 In the part program, all work offsets can be deselected non-modally with G53. Graphical display of See Subsection 4.2.3 Toggle between machine/workpiece coordinate work offset system (MCS/WCS) © Siemens AG 2008 All rights reserved. 5-231 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 232: Edit The Settable Work Offset (G54
Use the 3rd basic offset onwards for your own applications. The 1st and 2nd basic offsets are reserved for setting the actual value and the external work offset. © Siemens AG 2008 All rights reserved. 5-232 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 233 You can select and, if necessary, edit the individual values of the work offsets in both display modes. © Siemens AG 2008 All rights reserved. 5-233 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 234 • Programmable WO; G58 (TRANS), G59 (ATRANS) • T number and D number of active tool • G17 (geometry, wear, base). © Siemens AG 2008 All rights reserved. 5-234 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 235: Displaying An Active Settable Work Offset
(T number, D number, etc.). The basic work offset and the settable work offset are displayed as the sum. © Siemens AG 2008 All rights reserved. 5-235 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 236: Displaying An Active Programmable Work Offset
Press the "Work offset" and "Go to ..." softkeys. Work Go to... The vertical softkey bar changes. offset The "Active progr. WO" window opens. Active progr. WO © Siemens AG 2008 All rights reserved. 5-236 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 237: Displaying An Active External Work Offset
Sum WO = active settable WO + active programmable WO The values can be edited only in the "Settable work offsets" menu. (see Section "Settable work offsets" menu) © Siemens AG 2008 All rights reserved. 5-237 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 238: Activate Active Work Offset And Basic Frame Immediately
(settable zero system = SZS) must be shown in the actual- value display. References Commissioning Manual HMI-Advanced (IM4), Chapter Zero/work offset © Siemens AG 2008 All rights reserved. 5-238 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 239: Define User Data
For more information on how to protect global user data in the part program, please refer to /PGA/, Programming Guide Advanced Section: File and Program Management. © Siemens AG 2008 All rights reserved. 5-239 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 240: Editing/Finding User Data
The selected data are displayed in the "Global user data" window. Additional information Up to 200 characters can be entered/displayed for GUD of type String. © Siemens AG 2008 All rights reserved. 5-240 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 241 Additional information How to define and activate user data is described in chapter Service operating area © Siemens AG 2008 All rights reserved. 5-241 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 242: Activate User Data (Gud)
"Load" to "Activate" to activate the definitions. If you select "Activate", another prompt is displayed asking whether you want to retain the data. © Siemens AG 2008 All rights reserved. 5-242 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 243 They do not need to be activated but are loaded to the passive file system of the NCK as follows: References Definition and creation of user data See /PGA/, Programming Guide Advanced © Siemens AG 2008 All rights reserved. 5-243 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 244: Display System Variables
With "Select view", a dialog is started in which the user can select Select view individual views or a file with several views. © Siemens AG 2008 All rights reserved. 5-244 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 245: Creating Variable Views
Insert user variable The "Properties" softkey opens a dialog box in which the text Properties displayed with a variable can be edited. © Siemens AG 2008 All rights reserved. 5-245 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 246 You can delete the entire contents of the display with "Delete all", Delete which does not affect a stored view on which the screen contents are based. © Siemens AG 2008 All rights reserved. 5-246 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 247: Managing Variable Views
These softkeys also enable you to create views, view delete views and Delete view save the currently displayed view under a selected name. Save view © Siemens AG 2008 All rights reserved. 5-247 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 248: Logging System Variables
You are informed when initialization is complete in the bottom left- hand corner of the display with the message "Logging initialized - You can now start". © Siemens AG 2008 All rights reserved. 5-248 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 249 The softkey text then changes from "Set marker" to "Set marker2" and from "Set marker2" to "Expand". © Siemens AG 2008 All rights reserved. 5-249 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 250 The characteristic is automatically normalized to values between minimum and maximum. Binary signals are represented in expanded form. © Siemens AG 2008 All rights reserved. 5-250 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 251: Program" Operating Area
Quick display in the simulation for mold making............. 6-334 6.8.7 Simulation with external network drive ..............6-336 6.8.8 Simulation for orientable toolholder ................ 6-337 Managing programs ....................6-337 © S iemens AG 2008 All rights reserved. 6-251 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 252 Copying/inserting.....................6-348 6.9.8 Deleting ........................6-351 6.9.9 Renaming ........................6-352 6.9.10 Enabling ........................6-353 6.9.11 Protocol ........................6-354 6.10 Accessing an external network drive/computer ............6-355 © S iemens AG 2008 All rights reserved. 6-252 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 253: Program Types
Cycles can also be stored in the NC Flash File System. © Siemens AG 2008 All rights reserved. 6-253 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 254: Templates
If the template name starts with M_N, the template is proposed for M:N system configurations (netnames.ini is configured). 1_1 or M_N can be combined with _XX. © Siemens AG 2008 All rights reserved. 6-254 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 255 Define the name, data type and - if required - template. New... Confirm with OK. Use the editor to process the created template. © Siemens AG 2008 All rights reserved. 6-255 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 256: Main Screen Program
If external drives are configured, up to three softkeys can be found in <External the softkey bar with the configured drive/computer designation. drive> © Siemens AG 2008 All rights reserved. 6-256 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 257 With the "Manage programs" softkey you can manage the functions Manage "New", "Copy", "Insert", "Delete", "Rename" and "Enable". programs... © Siemens AG 2008 All rights reserved. 6-257 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 258: Edit Programs Iin The Standard Ascii Editor
(fan symbol) is displayed while the data is being copied into the Flash File System. See also: → Subsection 6.1.5 Storing programs → Chapter 2 General operating sequences © Siemens AG 2008 All rights reserved. 6-258 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 259 If no WAIT marker instruction is found together with its brackets, the next WAIT marker instruction is displayed in the adjacent window regardless of the brackets. © Siemens AG 2008 All rights reserved. 6-259 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 260: Undo And Redo In The Standard Ascii Editor
The default number is 10 steps; this setting can be changed. Setting the number to zero deactivates the function. Commissioning Manual HMI-Advanced (IM4) References © Siemens AG 2008 All rights reserved. 6-260 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 261: Additional Optional Editors
A read-only identifier (";*RO*") is tagged onto the code program blocks as a comment. © Siemens AG 2008 All rights reserved. 6-261 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 262 Additional information When creating a program template, remember to position the “Read Only” identifier directly at the end of the block. © Siemens AG 2008 All rights reserved. 6-262 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 263: Structured Step Sequence Display (Option)
• To which level (0-Primary level/1-Secondary level) a symbol and to which step identifier the recognized sequence should be assigned. © Siemens AG 2008 All rights reserved. 6-263 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 264 (+ Expanded) or hidden (− Collapsed). You can toggle between both views using these buttons. Example "Collapsed" view Example “Expanded” view © Siemens AG 2008 All rights reserved. 6-264 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 265 (alarm) texts. Enter them in the format $8xxxx. They are then displayed in the currently active language. © Siemens AG 2008 All rights reserved. 6-265 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 266 Go to: If the block number is located within a step, the cursor is positioned on the primary level or secondary level of the step. © Siemens AG 2008 All rights reserved. 6-266 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 267: Multi-Channel Step Sequence Programming (Option)
The preconditions for support when opening multi-channel workpiece programs can be configured by the machine manufacturer or machine setter: See “Create programming support for multi-channels”. © Siemens AG 2008 All rights reserved. 6-267 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 268 It is updated upon selection of a multi-channel program and the "Edit workpiece" softkey and when timing is active. © Siemens AG 2008 All rights reserved. 6-268 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 269 DAT file has the latest time stamp. If the time stamp is not current, the file is updated. © Siemens AG 2008 All rights reserved. 6-269 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 270: Multi-Channel Workpiece Program Views
The size of both sections can be adjusted, so that there is always sufficient width for displaying and reading the step identifier, regardless of the number of channels. © Siemens AG 2008 All rights reserved. 6-270 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 271 You can return to the opened MCSP environment with or without changes using the Close editor or Cancel buttons. © Siemens AG 2008 All rights reserved. 6-271 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 272 Step identifiers are displayed for the program which has the focus; the program for channel 1 on the above screen. © Siemens AG 2008 All rights reserved. 6-272 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 273 (horizontal to one another) and filled with empty steps if the number of steps is uneven. After switching to synchronized view, the data of all programs are © Siemens AG 2008 All rights reserved. 6-273 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 274 Programming must be modified either in the selected channel (too many or incorrect channel numbers specified) or in the searched channel (missing synchronization). © Siemens AG 2008 All rights reserved. 6-274 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 275 However, if you start with a channel number, then an error is definitely output. © Siemens AG 2008 All rights reserved. 6-275 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 276: Activating Timing
The multi-channel program display is opened when you press the Edit "Edit workpiece" softkey once the above listed preparations have been workpiece completed. © Siemens AG 2008 All rights reserved. 6-276 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 277: Activating Simulation
(INIT(..), START(..), WAITM(..) etc.). In principle, they can be used to start independent program sections in parallel channels almost simultaneously and synchronize them via e.g. © Siemens AG 2008 All rights reserved. 6-277 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 278 "stop label" of the preceding section • If start and stop labels are not specified, the entire program is executed. © Siemens AG 2008 All rights reserved. 6-278 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 279 Section-by-section change of the spindle unit within the step sequence is permissible and controlled by means of keywords from the program. © Siemens AG 2008 All rights reserved. 6-279 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 280 "Stop label" (if present) or with M30 at the end of the program. Times are computed at each section end. © Siemens AG 2008 All rights reserved. 6-280 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 281: Multiple Editor (Option)
“checkmark icon” above the icon bar. As soon as a “cross icon” is shown here, then the step sequence has still not been updated © Siemens AG 2008 All rights reserved. 6-281 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 282 Specifies the display of the graphic step view (“icon bar”). 0 – no graphic step view 1 – with graphic step view (default) © Siemens AG 2008 All rights reserved. 6-282 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 283 - and if required, the search is continued from the far left to the right: Fill-up © Siemens AG 2008 All rights reserved. 6-283 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 284 The “Save” softkey is used to accept the current settings in the Save SEDITOR.INI; these settings then become effective. © Siemens AG 2008 All rights reserved. 6-284 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 285: Alignment Of The Channels/Mpfs To Be Displayed
When channel selection “manual entry” is active, the last selected or those saved in the ini are selected – if no other selection was made. © Siemens AG 2008 All rights reserved. 6-285 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 286 HSK13 settings only those that are displayed). This is the reason that a return jump is made to the main bar. © Siemens AG 2008 All rights reserved. 6-286 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 287: Free Contour Programming
Allowances parallel to the contour, which are required for grinding, can be created by free contour programming and modified again if necessary. © Siemens AG 2008 All rights reserved. 6-287 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 288: Programming A Contour
You can edit an existing contour by selecting the "Recompile" softkey. Recompile The editor cursor must be positioned inside the contour to do this. © S iemens AG 2008 All rights reserved. 6-288 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 289 (rapid traverse) to G1 (linear interpolation) via the "Approach starting point" field. You can define a specific feedrate for G1 via the "Free text input" field, e.g. G1 F0.3. © Siemens AG 2008 All rights reserved. 6-289 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 290 Oblique line in the X/Z direction. Enter the end point of the line using coordinates or an angle. Str. line any directio Arc with any direction of rotation Circle © S iemens AG 2008 All rights reserved. 6-290 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 291 You select the direction of the transition element for the contour end in the end screen. This selection is always listed, also if no transition was entered in the preceding elements. © Siemens AG 2008 All rights reserved. 6-291 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 292 You can then enter the precise value from the workshop drawing. © S iemens AG 2008 All rights reserved. 6-292 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 293: Undercuts For Turning Technology
270°. A tolerance of ±3° is required here, so that conical threads are also possible (these undercuts do not meet the standard in this case). © Siemens AG 2008 All rights reserved. 6-293 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 294 Za is the machining allowance (grinding allowance) permitted according to DIN 509. Form E Form F © S iemens AG 2008 All rights reserved. 6-294 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 295 Thread general use the “General thread” undercut type to create specific undercuts, e.g.,, for inch threads. The following inputs can be made: © Siemens AG 2008 All rights reserved. 6-295 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 296: Parameterizing Contour Elements
You can delete the value in the selected parameter input field with the Clear a parameter input DEL key or "Delete value" softkey. field Delete value © S iemens AG 2008 All rights reserved. 6-296 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 297 By selecting the "Abort" softkey you can return to the main screen, Undo an input without transferring the last edited values to the system. Abort © Siemens AG 2008 All rights reserved. 6-297 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 298: Graphically Displaying The Contour
You may have forgotten to enter all of the known data. The coordinate system scaling is automatically adapted to changes in the complete contour. © S iemens AG 2008 All rights reserved. 6-298 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 299: Symmetrical Contours With Milling Technology
In addition, a radius or chamfer can be input at the repetition corner points (similar to closing a contour from the end point to the starting point). Example © Siemens AG 2008 All rights reserved. 6-299 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 300 The lines of symmetry are displayed using a dashed line. The mid point of the created contour is marked with a cross. The symmetry is only visible on the end point. © S iemens AG 2008 All rights reserved. 6-300 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 301 The maximum number of contour elements is limited to 250. Maximum contour size Contour * Mirroring (1 or 2) * Repetition (N) ≤ 250 Elements © Siemens AG 2008 All rights reserved. 6-301 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 302: Specifying Contour Elements In Polar Coordinates, Closing The Contour
The contour is closed by a straight line between the last entered Close contour contour point and the starting point. © S iemens AG 2008 All rights reserved. 6-302 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 303 When absolute dimensions are specified, the angular reference is based on a horizontal axis of the working plane, e.g., X axis with G17. © Siemens AG 2008 All rights reserved. 6-303 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 305 0 ° 45.0 ° Polar coordinates with ref. to pole 0 (entry) 30.0 ° i nc Pole 0 8.6603 © Siemens AG 2008 All rights reserved. 6-305 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 306 The code created in the part program is as follows: /PG/, Programming Manual Fundamentals: “Programming a circle with References polar coordinates” © S iemens AG 2008 All rights reserved. 6-306 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 307: Support For Contour Programming
• Straight line in any direction • Straight line in any direction, angle entry field • Circle • Circle, angle entry field • Radius/chamfer © Siemens AG 2008 All rights reserved. 6-307 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 308: Parameter Description Of The Contour Elements Straight Line/Circle
The names of the identifiers (X or Y ...) are defined in the machine data where they can also be changed. © S iemens AG 2008 All rights reserved. 6-308 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 309: Programming Examples For Freely Programming A Contour
Definition of coordinates in X in "inc" Observe angles in help screen! α1=−55 degree X=5.67 abs Clockwise direction of rotation, R=72, X=5.67 abs.., Y=0 abs.., Select dialog © Siemens AG 2008 All rights reserved. 6-309 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 310 Transition to following element: R=5 Clockwise direction of rotation, R=25, X=0 abs., Y=0 abs. I=0 abs., make dialog selection, make dialog selection © S iemens AG 2008 All rights reserved. 6-310 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 311 Tangent to preced. Observe angles in help screen! α1=−158 degrees, Y=−14.8 abs., α2=0 degrees All parameters, L=5, make dialog selection Y=5.7 abs. © Siemens AG 2008 All rights reserved. 6-311 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 312 "Program" operating area 01/2008 Free contour programming X=0 abs. © S iemens AG 2008 All rights reserved. 6-312 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 313: Cycle Support
• The coordinate system and the technology to be used are set via the machine data; see Commissioning Manual HMI Advanced. • Edited programs are automatically enabled after saving. © Siemens AG 2008 All rights reserved. 6-313 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 314: Program Simulation
The range of effectiveness (channel, spindle, tool, sequence) of the currently selected part program is visible in the status line on the lower edge of the simulation window. © Siemens AG 2008 All rights reserved. 6-314 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 315 DPSIM.TEA is used to adjust machine data which the user may have defined incorrectly in the INITIAL.INI. For a detailed description please refer to: Function Manual Basic Functions, Interactive Programming (D2) © Siemens AG 2008 All rights reserved. 6-315 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 316: Using The Simulation Function
(see Chapter "Downtime settings") The function "Search run" can be used to start the simulation Search run selectively for specific sections. © Siemens AG 2008 All rights reserved. 6-316 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 317 Details Select user and vendor-specific setting menus Settings. in RESET or STOP state or in RUN state display current simulation override © Siemens AG 2008 All rights reserved. 6-317 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 318 Front- Half ditto view section ditto Side Full view section ditto Wire Wire model model ditto Face Periph. ditto surface © Siemens AG 2008 All rights reserved. 6-318 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 319 3D view, orientation top/left, rotated clockwise by 90 °. 3D view, orientation top/right, rotated clockwise by 90 °. 3D view, orientation bottom/front, inclined towards top © Siemens AG 2008 All rights reserved. 6-319 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 320 (e.g. in user cycles because the relevant PLC data and signals are not available in the © Siemens AG 2008 All rights reserved. 6-320 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 321 The cycles which have already been loaded into the simulation are Compare replaced by cycles with more recent time stamps. cycles Return to main simulation menu. << © Siemens AG 2008 All rights reserved. 6-321 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 322 The screen shows the current execution list for the selected part spindle programs. Simulation sequence of programs Sequence List of programs Program name © Siemens AG 2008 All rights reserved. 6-322 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 323 (the selected line is moved down one row). Delete the selected line from the machining list Delete © Siemens AG 2008 All rights reserved. 6-323 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 324 "Change default" under menu items "Channel settings" and "Spindle settings", which then apply globally for all new workpieces. © Siemens AG 2008 All rights reserved. 6-324 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 325: Simulation Settings
The input screen has been changed to enable selection between the machine data and an individual tool change time (as previously). © Siemens AG 2008 All rights reserved. 6-325 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 326 Display and modified according to the manufacturer’s requirements if a valid colors... password is entered. Settable parameters: See Chapter "Display and colors" © Siemens AG 2008 All rights reserved. 6-326 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 327 The tool path is simulated with a polymarker. No evaluation of tool Without tool data radius compensation i.e. broken-line graphics with compensation value D0. © Siemens AG 2008 All rights reserved. 6-327 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 328 - Increment of 50 with "Cursor right" or "Cursor left" - Max/Min value with "Cursor up" or "Cursor down". - Default value 100 with "Toggle" key © Siemens AG 2008 All rights reserved. 6-328 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 329 ∗ In position "off" (default setting), the dwell is suppressed in the simulation and the dwell times are only taken into account in time calculations. © Siemens AG 2008 All rights reserved. 6-329 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 331: Setting Downtimes
The new values are then globally valid for all new workpieces. Change default © Siemens AG 2008 All rights reserved. 6-331 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 332: Display And Colors
Color selection option for background, blank, axis intersection, tool holder and tool edge. © Siemens AG 2008 All rights reserved. 6-332 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 333: Section-By-Section Simulation
(using block search). The reference points are always defined by path markers (program labels). © Siemens AG 2008 All rights reserved. 6-333 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 334: Quick Display In The Simulation For Mold Making
• The programs to be simulated can be executed from external drives • The NC interpreter does not take part in the simulation. © Siemens AG 2008 All rights reserved. 6-334 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 335 End softkey. Changing to a different operating area interrupts loading the graphic. When you return to the Program operating area, the loading process is continued. © Siemens AG 2008 All rights reserved. 6-335 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 336: Simulation With External Network Drive
TEMP directory of the HMI irrespective of the current directory. In this case, the simulation settings are lost when the directory on the drive is changed. © Siemens AG 2008 All rights reserved. 6-336 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 337: Simulation For Orientable Toolholder
The "Load" and "Unload" functions are used to load or unload programs to or from the program memory (see Chapter 9.3 NC). © Siemens AG 2008 All rights reserved. 6-337 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 338 Setting data name.TOA Tool offsets name.UFR Zero offsets/frames name.INI Initialization file name.COM Comment name.DEF Definition of global user data and Macros © Siemens AG 2008 All rights reserved. 6-338 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 339: New Workpiece/Part Program
"Input" key. The text editor is displayed with the file you have selected. You can now edit the part program. © Siemens AG 2008 All rights reserved. 6-339 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 341: Create Programs/Data In A Workpiece Directory
Machine data (testing data active) .TMA Magazine data (Tool Magazine Active) .TOA Tool offsets (tool offset active) .UFR Work offset (Frame) .WPD Workpiece (Workpiece Data) © Siemens AG 2008 All rights reserved. 6-341 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 342: Saving Setup Data
Save setup "Save setup data". data In this input window you can select the workpiece data that you wish to save. © Siemens AG 2008 All rights reserved. 6-342 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 343: Selecting A Program To Be Executed
The program name is displayed in the "Program name" window at the top right. You can start the part program by pressing "NC Start". Cycle Start © Siemens AG 2008 All rights reserved. 6-343 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 344 Current directory / name.type Workpiece/standard directory MPF.DIR /SPF.DIR / name.type Global subprograms © Siemens AG 2008 All rights reserved. 6-344 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 345 • The main programs stored in a workpiece directory can be selected and processed by several channels. References Commissioning Manual HMI-Advanced (IM4) © Siemens AG 2008 All rights reserved. 6-345 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 346: Loading/Unloading A Program
If no job list exists, all the files in that directory are loaded/unloaded (working memory of NC might overflow!). © Siemens AG 2008 All rights reserved. 6-346 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 347: Manage Programs
Press the "OK" softkey to load the workpiece or part program you have just selected. You can then use the program management functions available in the horizontal softkey bar. © Siemens AG 2008 All rights reserved. 6-347 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 348: Copying/Inserting
The copy operation can either be canceled or an integer is added to the existing file name in ascending order. © Siemens AG 2008 All rights reserved. 6-348 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 349 This function only applies to the "Program" operating area. When you copy under "Services", the names remain unchanged. See also section "Renaming". © Siemens AG 2008 All rights reserved. 6-349 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 350 Copy a file of data type main program (MPF): • The file cannot be created at this location under its original "main program" data type! © Siemens AG 2008 All rights reserved. 6-350 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 351: Deleting
• If a workpiece directory is deleted, all the files that it contains are deleted at the same time. © Siemens AG 2008 All rights reserved. 6-351 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 352: Renaming
If this job list contains instructions of file A.XXX and these are located in this workpiece directory, then that file is also renamed B.XXX. © Siemens AG 2008 All rights reserved. 6-352 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 353: Enabling
A cross indicating "Enable issued" appears behind the workpiece or enable part program. Enable issued (program can be executed) No enable issued (program must not be executed) © Siemens AG 2008 All rights reserved. 6-353 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 354: Protocol
All programs in the current job list are deleted. • The program currently being executed is not deleted. • The program currently being executed is aborted. Stop © Siemens AG 2008 All rights reserved. 6-354 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 355: Accessing An External Network Drive/Computer
• Files on the network drives can be simulated. This applies to files with the identifier MPF or SPF. © Siemens AG 2008 All rights reserved. 6-355 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 356 • The file name is displayed as it would be in the Windows Explorer with a long file name, but only up to 25 characters are displayed. © Siemens AG 2008 All rights reserved. 6-356 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 357: Services Operating Area
Transfer display MD from HMI Embedded ............. 7-380 V.24 interface ......................7-382 7.5.1 Parameterizing the V.24 interface................7-382 7.5.2 Using the V.24 interface..................7-386 © Siemens AG 2008 All rights reserved. 7-357 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 358: Services Main Screen
Services operating area 01/2008 7.1 Services main screen © Siemens AG 2008 All rights reserved. 7-358 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 359 The current status of a file is indicated by an "X" in a column under "Loaded": File loaded, file can be selected and executed with an NC Start. © Siemens AG 2008 All rights reserved. 7-359 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 361 The update function is only available on the SINUMERIK powerline. Upgrade This function supports updating of the NC system software. For this purpose, you can create an update archive. © Siemens AG 2008 All rights reserved. 7-361 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 362: Reading-In Data
When archives are read in, their format is recognized automatically. Data with longer file names (> 8 + 3 characters) can be read in from diskette. © Siemens AG 2008 All rights reserved. 7-362 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 363: Reading-Out Data
Select the target area (see title in window): • Diskette drive: The diskette contents are displayed. Floppy disk Enter the name of the new archive file. © Siemens AG 2008 All rights reserved. 7-363 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 364: Displaying The Log
The error list, which displays messages regarding whether the transmission has been successful or not. Sequence of operations The "Services" operating area is selected. Services © Siemens AG 2008 All rights reserved. 7-364 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 365 Abort complete job Stop The currently displayed log is deleted. Delete log The log window is closed when the last log is deleted. © Siemens AG 2008 All rights reserved. 7-365 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 366: Managing Data
Unload Unload Paste NC->HD NC->HD Simulation Delete Delete Manage Rename Properties programs... Change Selection Copy enable Save setup << Paste data © Siemens AG 2008 All rights reserved. 7-366 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 367: New File/New Directory
If a job list does not exist, all the files in that directory are loaded/unloaded. © Siemens AG 2008 All rights reserved. 7-367 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 368: Copying And Inserting
Press the "Manage data" softkey. Manage data The horizontal and vertical softkey bars change. Select the source files that you wish to copy. © Siemens AG 2008 All rights reserved. 7-368 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 369: Deleting
The system settings relating to deletion determine whether a prompt appears before files/directories/data are finally deleted. See Chapter "Commissioning operating area" © Siemens AG 2008 All rights reserved. 7-369 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 370: Changing Properties
The "Properties" window is opened. Properties Enter the changes you wish to make, e.g. rename the file or change the file type. © Siemens AG 2008 All rights reserved. 7-370 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 371 Exception: If a job list of the same name exists in the directory, then this one is not renamed. © Siemens AG 2008 All rights reserved. 7-371 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 372 • The file type is displayed in the properties window for network drives or disk, and the extension with 0 to 3 characters can be modified in the "Type" input field. © Siemens AG 2008 All rights reserved. 7-372 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 373: Data Selection
NC active data NC data backup OEM data Standard cycles System Part programs Templates Subprograms FDD data (status data) Workpieces Tool management Clipboard © Siemens AG 2008 All rights reserved. 7-373 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 374 System data (NC) • Logbook • Communication error log If your control includes additional directories, these can be found in the file tree. © Siemens AG 2008 All rights reserved. 7-374 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 375 Additional information The file tree displays files that the user may view on the basis of his or her access rights. © Siemens AG 2008 All rights reserved. 7-375 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 376: Special Directories And Memory Areas
(.MDN). Via "Copy/paste" any active data can be fetched from the NC and stored in files on the hard disk. NC-active data cannot be unloaded. © Siemens AG 2008 All rights reserved. 7-376 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 377: Data On The Hard Disk
"Save as" files are overwritten. Otherwise, the files are overwritten without prompting or a copy is created. © Siemens AG 2008 All rights reserved. 7-377 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 378 The file tree display can be modified by the user: Display • Display of file properties • Number of displayed directories © Siemens AG 2008 All rights reserved. 7-378 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 379 In practice, the number of files available also depends on the file sizes and the available memory space. A large number of files slows down the display generation for directory displays. © Siemens AG 2008 All rights reserved. 7-379 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 380: Transfer Display Md From Hmi Embedded
Transfer display machine data to the display if not yet activated: Services → Select data Select "Display machine data" Copy display machine data: Services → Manage data Display machine data\BDxxyy.tea Copy © Siemens AG 2008 All rights reserved. 7-380 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 381 Select transfer medium: Network drive or floppy disk Select BDxxyy.tea →Copy Continue as for the 1st case, destination directory, see above. © Siemens AG 2008 All rights reserved. 7-381 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 382: Interface
Interface: COM2 Protocol: RTS/CTS Parity: Stop bits: 1 Data bits: 8 Baud rate: ≥ 9600 Archive format: Binary format (PC format) © Siemens AG 2008 All rights reserved. 7-382 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 383 • Series commissioning/upgrade in conjunction with V.24 or PG The SinuCom PCIN software is required as partner on the external PC/PG. © Siemens AG 2008 All rights reserved. 7-383 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 384 Input: By selecting, in the “Interface” screen under “Stop bits” • 1 stop bit (= default setting) • 2 stop bits © Siemens AG 2008 All rights reserved. 7-384 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 385 The parameters in a file can, as a whole, be assigned to one settings of the interfaces. Additional functions are available to manage/update these files. © Siemens AG 2008 All rights reserved. 7-385 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 386: Using The V.24 Interface
Refer to the Manage sub-item Back to the previous screen form “Abort” softkey © Siemens AG 2008 All rights reserved. 7-386 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 387 After entering a file name (max. 10 characters) the actual V.24 “New...” softkey parameters are written to a new file in the V24.DIR directory. © Siemens AG 2008 All rights reserved. 7-387 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 388 If a “none” is in the screen “Interface: V.24”, interface field: and if a Cancel assignment V.24 parameter file is assigned, then the assignment is cancelled when OK is pressed. © Siemens AG 2008 All rights reserved. 7-388 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 389 (V.24 or PG). The corresponding interface is then assigned with the last V.24 parameters. © Siemens AG 2008 All rights reserved. 7-389 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 391: Diagnostics Operating Area
Changing/deleting a value ..................8-422 8.6.2 Assign symbolic PLC addresses................8-423 8.6.3 Select operand screens for PLC status ..............8-428 8.6.4 File functions ......................8-429 © Siemens AG 2008 All rights reserved. 8-391 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 392: Diagnostics Main Screen
The alarm text is displayed under "Text". Horizontal softkeys All active alarms are displayed in the "Alarms" display. Alarms An overview of active messages is displayed. Messages © Siemens AG 2008 All rights reserved. 8-392 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 393 After this softkey has been pressed, the display of SI alarms is filtered- SI Alarme out and suppressed in the “Alarms” window. The SI alarms are still ausfiltern displayed in the header. © Siemens AG 2008 All rights reserved. 8-393 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 394: Remote Diagnostics
Alarm is cleared with the "Recall" key. Messages: PLC operational messages that do not have to be acknowledged (as Messages standard) (configurable). © Siemens AG 2008 All rights reserved. 8-394 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 395 PLC alarms by an entry in the INI file "DG.INI". These symbols are available for PLC alarms. References Activation of the symbols is described in: Commissioning Manual HMI-Advanced (IM4) © Siemens AG 2008 All rights reserved. 8-395 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 396: Service Displays
Drive ready Heatsink temperature warning Power section in i2t limitation Motor temperature warning Measuring system 1 active Measuring system 2 active © Siemens AG 2008 All rights reserved. 8-396 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 397 Press the "All axes" vertical softkey in the "Service overview" window. axes The maximum set of possible axes appears in the main "Service overview" menu. © Siemens AG 2008 All rights reserved. 8-397 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 398: Service Axis
The "Direct selection" vertical softkey in the window of the same name Direct allows you to select an axis directly from the list of available axes. selection... © Siemens AG 2008 All rights reserved. 8-398 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 399: Service Drive
The "Direct selection" vertical softkey in the window of the same name Direct allows you to select an axis directly from the list of available axes. selection... © Siemens AG 2008 All rights reserved. 8-399 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 400: Service Si (Safety Integrated)
"Service SI" softkey: • Status SI (default setting) • Cam SGA • SGE/SGA • SPL • SI communication • SI configuration © Siemens AG 2008 All rights reserved. 8-400 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 401 • Traversing inhibit due to a stop on another axis • “Test stop” – selection active • Stop F code value © Siemens AG 2008 All rights reserved. 8-401 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 402 Cam synchronization is executed between NCK and PLC at the cam SGA. Using this softkey, you can display the signals of the safety-relevant “SGE/SGA” softkey inputs and outputs. © Siemens AG 2008 All rights reserved. 8-402 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 403 Under Bit you can request an 8-bit range from the selected signal. In addition to the current values, the origin of the displayed NCK/PLC signals is displayed. © Siemens AG 2008 All rights reserved. 8-403 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 404 SPL start via Prog_Event NCK cross-checking has been started PLC cross-checking has been started Cyclic SPL checksum test active All SPL protective mechanisms active © Siemens AG 2008 All rights reserved. 8-404 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 405 This means that you change to the “SI communication (send)” dialog softkey box. “Receive connection” This means that you change to the “SI communication (receive)” softkey dialog box. © Siemens AG 2008 All rights reserved. 8-405 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 406 [2] "Alarm 27351 (self-clearing)" [3] "No response from the system" • Errors • Diagnostics error code • Replacement values active • Actual communication data © Siemens AG 2008 All rights reserved. 8-406 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 407 This softkey can only be selected if send connections have been configured. "Display connection" This means that you change to the “SI communication (send)” dialog softkey box. © Siemens AG 2008 All rights reserved. 8-407 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 408 – e.g. the connection data that has been set and the actual SPL connection" softkey communication data. Function Data for F_RECVDP are displayed using the “Receive connection” “Receive connection” softkey. softkey © Siemens AG 2008 All rights reserved. 8-408 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 409 [3] "Wait for SN=1" [4] "Wait for user acknowledgement" [5] "Normal operation" • Request user acknowledgement • Sender in the deactivated safety mode © Siemens AG 2008 All rights reserved. 8-409 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 410 Using this softkey, you select the display of the “SI configuration”, i.e. "SI configuration" the safety options and the safety checksums of the selected softkey configuration. SI configuration (Example: solution line) © Siemens AG 2008 All rights reserved. 8-410 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 411 Equal to MD 36998[2] Equal to SI Motion Parameter [0] r9728[0] SI Motion Parameter [1] r9728[1] CU Parameter r9798 MM Parameter r9898 © Siemens AG 2008 All rights reserved. 8-411 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 412: Systemressourcen Anzeigen
The display update can be halted with the "Stop" softkey, the Stop displayed values are updated again with the "Start" softkey. Start © Siemens AG 2008 All rights reserved. 8-412 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 413: Configuration Data Output
You can display the errors by pressing this softkey. The error log file is principally used by the control manufacturer (Siemens) as a diagnostic tool for communication errors. © Siemens AG 2008 All rights reserved. 8-413 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 414: Action Log
In the case of SINUMERIK solution line, the version number is 8 digits long and structured as follows: V xx.yy.zz.nn xx: Major Release yy: Minor Release zz: Service pack nn: Hotfix Number © Siemens AG 2008 All rights reserved. 8-414 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 415: Sorting And Saving Version Data
Select key. In the right-hand pane you can choose from descending and ascending sorting sequence for the selected sort criterion. © Siemens AG 2008 All rights reserved. 8-415 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 416: Display The Version Screens For Cycles
"Cycle version data" overview by pressing the "Version data Cycle cycles" horizontal softkey. The "Package overview" vertical softkey is version included automatically. Package overview © Siemens AG 2008 All rights reserved. 8-416 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 417 If a file is stored in several directories, the text color of the active version appears in black in the editor. Inactive files are grayed out. © Siemens AG 2008 All rights reserved. 8-417 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 418 The sorted and unsorted version displays of the displayed definitions Save are saved as follows: versions Range Target File Definitions DEF.COM Services→Diagnostics\Log files © Siemens AG 2008 All rights reserved. 8-418 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 419: Cycle Version Output
Compile cycles are loaded when you initiate an NCU reset and can Service displays then be displayed under Service displays/Version/Compile cycles. © Siemens AG 2008 All rights reserved. 8-419 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 420 Version: MCSC Coupling axes Machine Time Date Advance version of compile cycle (Preliminary) Interface: 001.001@Interfaces=002.000 @TChain=001.000 Current access authorization access level: © Siemens AG 2008 All rights reserved. 8-420 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 421: Interrogating The Plc Status
MB60 1101 0110 MW 60 0-31 Timers 0-31 Counter instructions 0-255 DB / 0-255 Data byte DB3.DBB9 000 0000 0000 1010 © Siemens AG 2008 All rights reserved. 8-421 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 422: Changing/Deleting A Value
The entered values are transferred to the PLC. Cyclic updating is Accept continued. Press the "information key". A description of the permissible input syntax for the PLC status display is overlaid. © Siemens AG 2008 All rights reserved. 8-422 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 423: Assign Symbolic Plc Addresses
If the texts (symbol comments) are stored for multiple languages, you Languages can also change language to work with texts in the other languages. © Siemens AG 2008 All rights reserved. 8-423 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 424 Select the categories of symbols/addresses that you want to display. Filter Press OK to activate the filter. Filters are retained after you exit screens/operating areas and after reboot. © Siemens AG 2008 All rights reserved. 8-424 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 425 All information is displayed for the selected address or symbol in the Details following representation: If relevant texts are available in the PLC project, they are displayed here as "description". © Siemens AG 2008 All rights reserved. 8-425 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 426 If a symbol is selected, the "Operand+" and "Operand-" softkeys defined for absolute addresses are not available. Otherwise, the above description for PLC status also applies to the status screen. © Siemens AG 2008 All rights reserved. 8-426 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 427: Select Operand Screens For Plc Status
The error log is transfer-specific, i.e. it is cleared before each new transfer. The ASCII editor is called with the selected file. Editor You can now edit the operand back-up file. © Siemens AG 2008 All rights reserved. 8-427 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 428: File Functions
The contents of the selected operand screen form are loaded to the Load PLC status. Additional information The operand screen forms are ASCII files. ■ © Siemens AG 2008 All rights reserved. 8-428 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 429: Commissioning Operating Area
Commissioning operating area Startup main screen....................9-430 Machine data......................9-432 NC ........................... 9-434 PLC ......................... 9-435 Optimization/test (SINUMERIK powerline) ............. 9-436 © Siemens AG 2008 All rights reserved. 9-429 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 430: Startup Main Screen
Function The "Machine configuration" window is displayed in the "Commissioning" main screen. The diagram shows the status of the SINUMERIK solutionline: © Siemens AG 2008 All rights reserved. 9-430 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 431: Startup Main Screen
This is where you can enter tool data, create tool lists and assign the Tool tool magazine locations. managem. References /FBA/ Description of Functions, Tool Management © Siemens AG 2008 All rights reserved. 9-431 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 432: Machine Data
If the data is not available, the "#" symbol is displayed instead of the value. If the value ends in an "H", it is a hexadecimal value. © Siemens AG 2008 All rights reserved. 9-432 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 433 Enter the name of the file in which you wish to save the operands. You can select an existing back-up file from a list. File functions: see Subsection 8.5.4 © Siemens AG 2008 All rights reserved. 9-433 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 434 • “NCK Reset” performs a warm restart of the NC. NCK reset • “NCK general reset” resets all of the machine data to the default values. gen. reset © Siemens AG 2008 All rights reserved. 9-434 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 435: Plc
The synchronization can be verified in the "Current time:" output field. The set values are retained when the control is rebooted. References Commissioning Manual HMI-Advanced (IM4) © Siemens AG 2008 All rights reserved. 9-435 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 436: Optimization/Test (Sinumerik Powerline)
• Delay settling time • OFFSET to accelerate via an acceleration ramp References /IAD/ Commissioning Manual: Section "Measuring functions for coupled axes" © Siemens AG 2008 All rights reserved. 9-436 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 438 Commissioning operating area 01/2008 Optimization/test (SINUMERIK powerline) Notes © Siemens AG 2008 All rights reserved. 9-438 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 439: Maintenance
01/2008 Maintenance Maintenance 10.1 Operating data ...................... 10-440 10.2 Cleaning ........................ 10-441 © Siemens AG 2008 All rights reserved. 10-439 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 440: Operating Data
References You will find the comprehensive operating data in the documentation /BH/ Operator Components Manual and in the relevant information sheets. © Siemens AG 2008 All rights reserved. 10-440 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 441: Cleaning
2. Bases and lyes 3. Detergent solutions and 4. Alcohol Solvents such as chlorinate hydrocarbons, benzene, esters and ethers should be avoided! © Siemens AG 2008 All rights reserved. 10-441 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 443: A Abbreviations
01/2008 Appendix Appendix Abbreviations ......................A-444 Terms ........................A-448 © Siemens AG 2008 All rights reserved. A-443 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 444 Disk Operating System Dynamic Random Access Memory DRAM Differential Resolver Function: Differential revolver function (handwheel) DRY run: Dry run feedrate Data Word Input © Siemens AG 2008 All rights reserved. A-444 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 445 C1 .. C4 Light Emitting Diode: Light emitting diode Line Feed Servo gain factor Local User Data Megabyte MBDDE Machine Data © Siemens AG 2008 All rights reserved. A-445 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 446 REFerence point approach function REPOSition function REPOS Rapid Override : Input correction R-Parameter Active: Memory area in NCK for R-NCK for R parameter numbers © Siemens AG 2008 All rights reserved. A-446 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 447 User Frame: Zero/work offset Feed Drive Workpiece coordinate system Tool offset Tool change Zero Offset Active: Identifier (file type) for work offset data © Siemens AG 2008 All rights reserved. A-447 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 448 A definition contains a data type specification and the variable name. See also → System variable. © Siemens AG 2008 All rights reserved. A-448 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 449 Rate of data transfer (Bit/s). Baud rate Via a channel structure, parallel sequences of movements, such as Machining channel © Siemens AG 2008 All rights reserved. A-449 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 450 2. Data unit of the → NC: Data modules contain data definitions for global user data. These data can be initialized directly when they © Siemens AG 2008 All rights reserved. A-450 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 451 Exact stop limit as if it had reached its precise destination point. The → part program continues execution at the next block. © Siemens AG 2008 All rights reserved. A-451 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 452 Channel channels. A channel exclusively controls the axes and spindles assigned to it. Part programs runs of various channels can be © Siemens AG 2008 All rights reserved. A-452 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 454 Numerical Control Kernel: Component of the NC control, which executes → part programs and essentially coordinates the movements on the machine tool. © Siemens AG 2008 All rights reserved. A-454 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 455 Parameter of a → parameter block A parameter of a parameter block determines the behavior of a module. © Siemens AG 2008 All rights reserved. A-455 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 456 2. Sequence of instructions to the control. Limitation of the motion space of the tool to a space defined by Programmable working programmed limitations. area limitation © Siemens AG 2008 All rights reserved. A-456 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 457 A section of a → part program terminated with a line feed. A Block © Siemens AG 2008 All rights reserved. A-457 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 458 The cause of the malfunction is logged and output as an alarm. At the same time, the PLC is notified that a CNC alarm has been triggered. © Siemens AG 2008 All rights reserved. A-458 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 459 "Program" operating area. Once the desired machining cycle has been selected, the parameters required for assigning values are displayed in plain text. © Siemens AG 2008 All rights reserved. A-459 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 460 Programming in a Cartesian coordinate system, execution in a non- Transformation Cartesian coordinate system (e.g., with machine axes as rotary axes). © Siemens AG 2008 All rights reserved. A-460 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 461 PLC is overlaid on the programmed feedrate (0-200 %). The feedrate can also be corrected by a programmable percentage factor (1-200 %) in the machining program. © Siemens AG 2008 All rights reserved. A-461 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 462 Protected subprogram for executing a repeated machining operation Cycle on the → workpiece © Siemens AG 2008 All rights reserved. A-462 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 463: Index
Data selection 7-373 Define user data 5-239 Delete 6-351 Chaining rule 5-173 Delete file 6-351, 7-369 Channel Diagnostics active 2-61 Drive 8-396 © Siemens AG 2008 All rights reserved. I-463 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 464 Continuous 5-223 Copy 6-348, 7-368 Data 5-223 Create new 7-367 Feedrate 5-223 Insert 6-348, 7-368 JOG main screen 4-114 Load 7-367 © Siemens AG 2008 All rights reserved. I-464 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 465 Overwrite 2-56 Machine zero 5-230 Machining list 6-279 Magazine list 5-201 Page down 2-26 Main screen Page up 2-26 Diagnostics 8-392 © Siemens AG 2008 All rights reserved. I-465 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 466 Quick startup for drives/axes 9-431 Edit 5-227 Find 5-227 R parameters 5-221 Setting-Daten 5-227 Delete 5-221 Settings Edit 5-221 Downtimes 6-331 Find 5-221 Simulation 2-59 © Siemens AG 2008 All rights reserved. I-466 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 467 Unload 5-204 Thread undercut (turning) 6-293 USB memory 7-376 User agreement (option) 4-120 Toggle between radius/diameter programming 6-287 User data 5-239 © Siemens AG 2008 All rights reserved. I-467 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 468: I.2 Commands And Identifier
Workpiece coordinate system 2-34, 4-96 SEDITOR.INI 6-263 SELECT 6-294 SERUPRO (Search RUn by PROgram test) 2- Zero/work offset 5-230 TCARR 4-100 © Siemens AG 2008 All rights reserved. I-468 SINUMERIK 840Di sl/840D sl/840D Operating Manual HMI-Advanced (BAD) - 01/2008 Edition...
Page 469 Suggestions Siemens AG Corrections For Publication/Manual: A&D MC MS1 SINUMERIK 840Di sl/840D sl/840D P.O. Box 3180 91050 ERLANGEN, GERMANY HMI-Advanced Fax +49 (0) 9131 / 98 – 63315 [documentation] User documentation E-mail: docu.motioncontrol@siemens.com Operating Manual From Name: Order No.: 6FC5398-2AP10-3BA0...

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