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Toro 09801 Operator's Manual
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Toro 09801 Operator's Manual

Toro 09801 Operator's Manual

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Form No. 3325-801 Rev. A
)
Hydroject
3000
Aerator
Model No. 09801—210000001 and Up
Operator's Manual
Domestic English (EN)

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Summary of Contents for Toro 09801

  • Page 1 Form No. 3325-801 Rev. A Hydroject 3000 Aerator Model No. 09801—210000001 and Up Operator’s Manual Domestic English (EN)

  • Page 2: Table Of Contents

    ..... . Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial Starting and Stopping the Engine .

  • Page 3: Safety

    High velocity water jets can penetrate hands and complete Model and Serial Number to: feet. Penetration by the high velocity water jets can The Toro Company cause serious personal injury. If accidental penetration 8111 Lyndale Avenue South occurs, seek medical attention immediately.

  • Page 4: Maintenance

    Look for of the body away from any moving parts. the Toro logo to ensure genuineness. Using unapproved • Make sure that all hydraulic line connectors are tight replacement parts and accessories could void the and all hydraulic hoses and lines are in good condition warranty.

  • Page 5: Safety And Instruction Decals

    Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 80-8090 80-8000 80-8760 80-8070 80-8040 80-9350 80-8010 80-8290 80-8150 (Replace control panel) 1.
  • Page 6 72-4080 80-8110 (Replace control panel) 1. Slow throttle 2. Fast throttle 93-9429 80-9240 IMPORTANT THE FIVE MICRON FILTER ELEMENT (86-8620) MUST BE IN PLACE AT ALL TIMES. OPERATION WITHOUT PROPER FILTRATION WILL RESULT IN PREMATURE WEAR AND FAILURE OF THE WATER SYSTEM COMPONENTS.

  • Page 7: Specifications

    Specifications Note: Specifications and design subject to change without notice. General Specifications Onan, 4 cycle, opposed twin, air cooled, 24 hp @ 3600 RPM, 60 cu. in (983 cc) displacement. Electric start. Heavy duty valve package. Extended service air Engine cleaner.

  • Page 8: Water Injection System

    Senses for water pressure after filter and turns on when pressure is over 20–28 psi Water Pressure Switch and turns off when pressure drops below 7–13 psi. Pump is a Toro exclusive design (patent pending) with cast stainless steel head and 3 piston plungers. Vee packing seals and Kevlar guides. Forged crankshaft Pump with plasma sprayed ceramic on stainless steel plungers and cast iron connecting rods.

  • Page 9: Depths And Nozzle Configurations

    4–6 in. 86-8133 0.081 2.057 6–8 in. * Use only with varied size configurations Note: Aluminum Washer, Toro Part no. 80-6680, is required with any nozzle change. Optional Staggered Size Nozzle Configuration Quantity of Nozzles Decimal Decimal Metric Size Metric Size Approx.

  • Page 10: Fluid Recommendations

    Fluid Recommendations Standard Energol HLP 150 Sunvis 150 Fuel Union Unax RX 150/Turbine Oil 150 Unleaded regular gasoline recommended to minimize Valvoline ETC (R&O) #70 engine intake valve and combustion chamber deposits. Water Supply Engine Oil Recommended source with 7–8 gallons per minute. A Service classification API SF, SG, SF/CC or SG/CC in a 30 minimum pressure of 30 psi at the machine is required for weight viscosity grade.

  • Page 11: Setup

    Parts catalog Operator’s manual Read before operating the machine. Registration card Fill out and return to Toro. Installing the Rear Wheels 1. Remove the wheels from the shipping pallet. 2. Mount the wheels to the hubs with the lug nuts (supplied in loose parts) (Fig.

  • Page 12: Before Operating

    Before Operating Activating and Charging the Battery Warning Battery posts, terminals, and related accessories contain lead and lead compounds, chemicals known to the State of California to cause cancer and reproductive harm. Wash hands after handling. Figure 2 1. Battery 1.

  • Page 13: Checking The Engine Oil

    8. Install the positive cable (rubber boot over end) to the oil and filter after every 100 hours of operation. Change the positive (+) terminal and the negative cable (black) to oil more frequently when the engine is operated in the negative (–) terminal of the battery and secure them extremely dusty or dirty conditions.

  • Page 14: Checking The Gear Case Fluid Level

    1. Remove the cap from the fuel tank (Fig. 4) and fill the 10 gallon tank to about 1 inch (25 mm) from the top of tank (the bottom of the filler neck) with unleaded gasoline. Install the fuel tank cap tightly. 2.

  • Page 15: Checking The Tire Pressure

    Controls If one of the accumulator charge indicator lamps Ignition Switch illuminates, contact your authorized Toro Distributor for accumulator maintenance services. The ignition switch (Fig. 7), which is used to start and stop the engine, has three positions: OFF, ON, and START.
  • Page 16 Circuit Breaker Reset Button Push the button (Fig. 7) to reset the breaker after correcting a malfunction in the electrical system. The button also serves as a switch to interrupt power to the relays. Spacing Control Lever Moving the control (Fig. 7) away from the handle increases the aerating ground speed and the distance between holes.

  • Page 17: Operating Precautions

    Aeration Stop Button • Do not allow the machine to be subject to freezing temperatures without draining, as damage to the system The red button (Fig. 8) stops the water injection system. will occur. The system continues for a few seconds after the button is pressed.
  • Page 18 3. Connect the hose adapter (Fig. 9) to the garden hose, then connect the adapter to the quick coupler on the side of the machine. Figure 9 1. Hose adapter 2. Quick coupler Figure 11 1. Main valve 2. Bleed valve 4.

  • Page 19: Checking The Interlock System

    Note: The injection operation starts approximately 4–5 To do a functional check of interlock system: seconds after the pump engages. Also, the injection system 1. Position the machine in a flat, open area on rough turf will automatically stop if the traction bail is not engaged and away from buried wires, plumbing, etc.

  • Page 20: Transport Operation

    4. Lower the hood and secure the latches. Important Do not run any chemicals through the Hydroject water system (except Toro Wetting Agent 86–8530). Chemicals can have corrosive effects on machine components and environmental laws and concerns exist when injecting chemical sub–surface.

  • Page 21: Maintenance

    Storing the Hydroject for extended periods of time (3 months or longer) and/or seasonal temperature variances can affect the accumulators ability to retain a sufficient pre–charge and seasonal servicing (recharge) may be required. If one of the accumulator charge indicator lamps illuminates, contact your authorized Toro Distributor for accumulator maintenance services.

  • Page 22: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Check safety interlock operation. Check brake operation. Check the engine oil level. Check the engine air filter pre-cleaner. Check the engine cooling fins for debris.

  • Page 23: Lubricating The Machine

    Caution If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition and disconnect the wire from the spark plug before you do any maintenance.

  • Page 24: Servicing The Pre-Filter

    Note: To ease the removal of the filter body from the filter Figure 18 head, a filter wrench is available. Contact your Authorized 1. Body 3. Ball valve for flushing Toro Distributor. 2. Clear cover Caution Replacing the Main Water Filter The water filter body is very heavy when filled with water and the filter.

  • Page 25: Changing The Engine Oil And Filter

    Changing the Engine Oil and 6. Apply a thin film of clean oil to the gasket. Install a new filter by hand until the gasket just touches the Filter mounting surface, then turn the filter an additional 1/2 to 3/4 turn. For new engines, change the oil after the first 25 operating 7.

  • Page 26: Servicing The Air Cleaner

    Servicing the Air Cleaner 4. Wrap the foam pre-cleaner in a clean cloth and squeeze it dry. Do not wring the pre-cleaner. The foam pre-cleaner must be cleaned and oiled after every 5. Add and evenly distribute one tablespoon of engine oil 100 hours of engine operation.

  • Page 27: Checking And Replacing The Spark Plugs

    8. Move the throttle control to the FAST position. Bend (Fig. 25) should be touching the high speed stop. Loosen the cable clamp and adjust the cable so that the the high speed stop on the governor so that the engine lever touches the stop.

  • Page 28: Cleaning The Cylinder Head Fins

    5. After setting the air gap at .025 in., install the spark 3. Remove the drain plug and allow the oil to flow into a plugs in the cylinder head. Tighten the plugs to drain pan. After the oil has drained, install the oil drain 10–15 ft.-lb.

  • Page 29: Checking The Hydraulic Lines And Hoses

    Checking the Hydraulic Lines and Hoses Check the hydraulic lines and hoses daily for leaks, kinked lines, loose mounting supports, wear, loose fittings, weather deterioration, and chemical deterioration. Make all necessary repairs before operating. Warning Hydraulic fluid escaping under pressure can penetrate skin and cause injury.

  • Page 30: Adjusting The Transmission For Neutral

    3. If an adjustment is necessary, adjust as follows: A. Loosen the pivot nut securing the pump mount to the pump support (Fig. 32). Figure 33 1. Neutral adjustment cam 3. Switch tab 2. Locknut Figure 32 1. Pump 3. Adjusting nut 5.

  • Page 31: Adjusting The Parking Brake

    8. Loosen the jam nuts and adjust the LOWER speed rod 2. Loosen the upper jam nut securing the brake cable to (Fig. 34) until the traction wheel rotates at 20–22 RPM. the bracket (Fig. 36). Tighten the jam nuts. 9.

  • Page 32: Servicing The Spray Wash Nozzles Or Strainers

    Caring for the Battery The battery electrolyte level must be properly maintained and the top of the battery kept clean. If the aerator is stored in a location where temperatures are extremely high, the battery will run down more rapidly than if the machine is stored in a location where temperatures are cool.

  • Page 33: Electrical Schematic

    Electrical Schematic...

  • Page 34: Water System Schematic

    Water System Schematic ROLLER WASH ACCUMULATOR NOZZLES 2500 PSI NITROGEN PRE-CHARGE WATER VALVE ELECTRIC CLUTCH WATER RELIEF VALVE PUMP 5000 PSI ENGINE ELECTRIC GEARBOX CAM BRAKE CLUTCH PRESSURE ROLLER WASH SWITCH NOZZLES 20 PSI - ON 10 PSI - OFF HIGH PRESSURE AERATION NOZZLES PRESSURE GAUGE...

  • Page 35: Seasonal Storage

    Seasonal Storage Preparing the Engine 1. Drain the engine oil from the oil pan and replace the drain cap. Preparing the Water System 2. Remove and discard the oil filter. Install a new filter. Important It is very important that the water system be 3.

  • Page 36: Troubleshooting

    Troubleshooting Problem Possible Causes Corrective Action The unit will not move when the 1. Check that motion occurs at the 1. Inspect the traction push/pull traction ball is engaged. pump pivot plate when the cable and override assembly traction ball is moved. under the tiller handle.
  • Page 37 4. Have the system serviced by an Authorized Toro Distributor. The engine does not start (will not 1. The traction bail is not in the 1. Correct the traction bail engage the starter).
  • Page 38 3. The soil composition is hard. 3. A different nozzle configuration may be required. 4. Have the water system checked by an Authorized Toro Distributor. The unit is not producing aeration 1. This is a normal condition of 1. The operator must hold the holes (the injection pump stops the neutral interlock system.

  • Page 40: The Toro Aerator Commercial Products Warranty

    If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.

This manual is also suitable for:

Hydroject 3000

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