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Toro 30363N Operator's Manual

Toro 30363N Operator's Manual

Traction unit with 72in, 62in, and 60in mowers
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Original Instructions (EN)
Groundsmaster
Unit with 72in, 62in, and 60in
Mowers
Model No. 30363N—Serial No. 314000001 and Up
Model No. 30464N—Serial No. 314000001 and Up
Model No. 30465N—Serial No. 314000001 and Up
Model No. 30468N—Serial No. 314000001 and Up
Form No. 3383-154 Rev A
®
7210 Traction
*3383-154* A

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Summary of Contents for Toro 30363N

  • Page 1 ® 7210 Traction Unit with 72in, 62in, and 60in Mowers Model No. 30363N—Serial No. 314000001 and Up Model No. 30464N—Serial No. 314000001 and Up Model No. 30465N—Serial No. 314000001 and Up Model No. 30468N—Serial No. 314000001 and Up *3383-154* A Register at www.Toro.com.
  • Page 2: Introduction

    If you require a spark arrester, contact your Figure 1 Authorized Toro Service Dealer. 1. Model and serial number location Genuine Toro spark arresters are approved by the USDA Forestry Service. Important: It is a violation of California Public Model No.
  • Page 3: Table Of Contents

    Safety ................4 Checking the Fuses..........43 Safe Operating Practices........... 4 Drive System Maintenance .........44 Toro Riding Mower Safety ........5 Checking the Tire Pressure ........44 Slope Indicator ............7 Replacing the Castor Wheels and Bearings....44 Safety and Instructional Decals ......... 8 Cooling System Maintenance ........45...
  • Page 4: Safety

    Safety • Thoroughly inspect the area where the equipment is to be used and remove all objects which may be thrown by the machine. This Machine meets or exceeds ANSI B71.4–2012 • Replace faulty silencers/mufflers. specifications in effect at the time of production •...
  • Page 5: Toro Riding Mower Safety

    Stop the engine and disengage drive to attachment before Toro Riding Mower Safety refuelling. The following list contains safety information specific to Toro Rollover Protection System (ROPS) - products or other safety information that you must know that Use and Maintenance is not included in the CEN standard.
  • Page 6: Slope Operation

    • Battery gases can explode. Keep cigarettes, sparks and flames away from battery. • Use only genuine Toro replacement parts to ensure that original standards are maintained. • Use only Toro approved attachments. Warranty may be voided if used with unapproved attachments.
  • Page 7: Slope Indicator

    Slope Indicator G011841 Figure 3 This page may be copied for personal use. 1. The maximum slope you can safely operate the machine on is 15 degrees. Use the slope chart to determine the degree of slope of hills before operating. Do not operate this machine on a slope greater than 15 degrees. Fold along the appropriate line to match the recommended slope.
  • Page 8: Safety And Instructional Decals

    Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 107-2908 1. Thrown object hazard—keep bystanders a safe distance from the machine.
  • Page 9 110-8254 1. Engine–Stop 3. Engine—Start 2. Engine—Run 110-8253 1. PTO–Off 4. Continuous variable setting 110-9796 2. PTO—On 5. Slow 3. Fast 1. Read the Operator's Manual for information on fuses. 110-8252 3. Hydraulic oil 5. Engine coolant 1. Read the Operator's Manual. 2.
  • Page 10 110-9774 1. Forward 3. Slow 5. Reverse 7. Tow valve location; torque the tow valves to 6.78 ± 1.13 N⋅m (60 ± 10 in-lbs). 2. Fast 4. Neutral 6. Backward 8. Read the Operator's Manual for more information on the hydraulic oil.
  • Page 11 107-2916 1. Remove the ignition key and read the 2. Thrown object hazard—do not operate 3. Cutting/dismemberment hazard of Operator's Manual before servicing or the mower with the deflector up or hand or foot, mower blade—stay away performing maintenance. removed, keep the deflector in place; from moving parts.
  • Page 12 106-6754 1. Warning—do not touch the hot surface. 106-6755 2. Cutting/dismemberment hazard, fan and entanglement 1. Engine coolant under 3. Warning—do not touch the hazard, belt—stay away from moving parts. pressure. hot surface. 2. Explosion hazard—read 4. Warning—read the the Operator's Manual. Operator's Manual.
  • Page 13 Battery Symbols Some or all of these symbols are on your battery 1. Explosion hazard 6. Keep bystanders a safe distance from the battery. 2. No fire, open flame, or 7. Wear eye protection; smoking. explosive gases can cause blindness and other injuries 3.
  • Page 14: Setup

    Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. – No parts required Adjust the ROPS. – No parts required Check the tire pressure. Check the hydraulic fluid, engine oil, – No parts required and coolant levels.
  • Page 15: Checking Fluid Levels

    Product Overview Checking the Tire Pressure No Parts Required Procedure The tires are over inflated for shipping. Therefore, release some of the air to reduce the pressure. The correct air pressure is 103 kPa (15 psi) in the rear tires and 172 kPa (25 psi) in the caster wheels.
  • Page 16: Controls

    Controls Become familiar with all the controls before you start the engine and operate the machine (Figure 5 and Figure 6). Motion Control Levers The motion control levers control the forward and rearward motions as well as the turning of the machine. Refer to Driving Forward or Backward.
  • Page 17: Specifications

    Contact your Authorized Service Dealer or Oil Pressure Warning Light Distributor or go to www.Toro.com for a list of all approved attachments and accessories. The oil pressure warning light glows when the oil pressure in engine drops below a safe level.
  • Page 18: Operation

    Operation • Use B5 (biodiesel content of 5%) or lesser blends in cold weather. Note: Determine the left and right sides of the machine • Monitor seals, hoses, gaskets in contact with fuel as they from the normal operating position. may be degraded over time.
  • Page 19: Filling The Fuel Tank

    Filling the Fuel Tank Using the Rollover Protection System (ROPS) 1. Park the machine on a level surface. Important: The fuel tanks are connected, but the WARNING fuel does not transfer quickly from one tank to the other. It is important when filling that you park To avoid injury or death from rollover: keep the on a level surface.
  • Page 20: Think Safety First

    2. Lower the roll bar to the down position (Figure 12). DANGER Operating on wet grass or steep slopes can cause sliding and loss of control. Wheels dropping over edges can cause rollovers, which may result in serious injury, death or drowning.
  • Page 21: Operating The Parking Brake

    Operating the Parking Brake Always set the parking brake when you stop the machine or leave it unattended. Setting the Parking Brake 1. Move the motion control levers (Figure 18) out to the neutral locked position. 2. Pull up and back on the parking brake lever to set the parking brake (Figure 14).
  • Page 22: Driving The Machine

    Important: Make sure to remove the key as the The glow plug light will turn on for 6 seconds. fuel pump or accessories may run and cause the battery to lose charge. CAUTION Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended.
  • Page 23: Stopping The Machine

    Operating the Mower Raising and Lowering the Mower with the Deck Lift Lever The deck lift lever raises and lowers the mower deck (Figure 19). The engine must be running for you to use this lever. Figure 19 Figure 18 1.
  • Page 24: Adjusting The Height-Of-Cut

    Disengaging the PTO To disengage, push the PTO switch to the off position. Adjusting the Height-of-Cut The height-of-cut is adjusted from 2.5 to 15.8 cm (1 to 6 inches) in 6 mm (1/4 inch) increments by relocating the stop pin into different hole locations. 1.
  • Page 25: Adjusting The Skid(S)

    4. Adjust the anti-scalp rollers and skids as required. 1. Disengage the PTO, move the motion control levers to the neutral locked position, and set the parking brake. Adjusting the Skid(s) 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to Mount the skids in the lower position when operating in stop before leaving the operating position.
  • Page 26: Adjusting The Rollers

    Adjusting the Rollers Mount the rollers in the lower position when operating in height of cuts higher than 64 mm (2-1/2 inches) and in the higher position when operating in height of cuts lower than 64 mm (2-1/2 inches). 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake.
  • Page 27: The Safety Interlock System

    Testing the Safety Interlock System Service Interval: Before each use or daily Test the safety interlock system before you use the machine each time. If the safety system does not operate as described below, have an Authorized Service Dealer repair the safety system immediately.
  • Page 28: Positioning The Seat

    Refer to Figure 32 for a description of what each light means. For details on using the rest of the SCM functions, refer to the Service Manual, available through your Authorized Toro Distributor. Figure 33 1. Back rest knob 3.
  • Page 29: Unlatching The Seat

    Figure 34 1. Seat suspension knob 2. Operator weight setting Changing the Back Position The back of the seat can be adjusted to provide a comfortable ride. Position the back of the seat where it is most comfortable. Figure 35 1.
  • Page 30: Loading Machines

    WARNING Loading a unit onto a trailer or truck increases the possibility of backward tip-over and could cause serious injury or death. • Use extreme caution when operating a unit on a ramp. • Use only a single, full width ramp; Do not use individual ramps for each side of the unit.
  • Page 31: Transporting Machines

    Transporting Machines Operating Tips WARNING Fast Throttle Setting/Ground Speed Driving on the street or roadway without turn To maintain enough power for the machine and deck while signals, lights, reflective markings, or a slow mowing, operate the engine at the fast throttle position and moving vehicle emblem is dangerous and can lead adjust your ground speed for conditions.
  • Page 32: Blade Maintenance

    Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade. Refer to Servicing the Cutting Blades.
  • Page 33: Maintenance

    Important: Refer to your Engine Operator's Manual for additional maintenance procedures. Note: Looking for an Electrical Schematic or Hydraulic Schematic for your machine? Download a free copy of the schematic by visiting www.Toro.com and searching for your machine from the Manuals link on the home page. Recommended Maintenance Schedule(s)
  • Page 34: Daily Maintenance Checklist

    Daily Maintenance Checklist Duplicate this page for routine use. Maintenance Check Item For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Check Safety Interlock Operation Check Grass Deflector in Down Position (if applicable) Check Parking Brake Operation Check Fuel Level Check Hydraulic Oil Level Check Engine Oil Level Check Cooling System Fluid...
  • Page 35: Premaintenance Procedures

    CAUTION If you leave the key in the ignition switch, someone could accidently start the engine and seriously injure you or other bystanders. Remove the key from the ignition before you do any maintenance. Figure 39 Service Interval Chart Premaintenance Lubrication Procedures Greasing the Bearings and...
  • Page 36 Figure 40...
  • Page 37: Servicing The Mower Deck Gear Box Lubricant

    Figure 41 Checking the Mower Deck Gear Box Note: Bearing life can be negatively affected by improper wash down procedures. Do not wash down the unit when it Lubricant is still hot and avoid directing high-pressure or high volume Service Interval: Every 150 hours spray at the bearings or seals.
  • Page 38: Engine Maintenance

    Engine Maintenance 6. Remove the dipstick/fill plug from the top of the gear box (Figure 42) and make sure that the lubricant is between the marks on the dipstick. Air Cleaner Maintenance • Check the air cleaner body for damage which could possibly cause an air leak.
  • Page 39: Servicing The Engine Oil

    3. Set a drain pan under the oil pan and in line with the drain plug (Figure 45). Note: Toro Premium Engine oil is available from your distributor in either 15W-40 or 10W-30 viscosity. See the parts catalog for part numbers.
  • Page 40: Fuel System Maintenance

    Fuel System Maintenance Note: Refer to Adding Fuel for proper fuel recommendations. DANGER Under certain conditions, diesel fuel and fuel vapors are highly flammable and explosive. A fire or explosion from fuel can burn you and others and can cause property damage. •...
  • Page 41: Cleaning The Fuel Tank

    6. Install the filter canister by hand until the gasket CAUTION contacts mounting surface, then rotate it an additional The engine may start during this procedure. 1/2 turn. Moving fans and belts in a running engine can 7. Tighten the drain plug on the bottom of the filter severely injure you or bystanders.
  • Page 42: Electrical System Maintenance

    Electrical System 4. Tighten the pipe connector securely when it attains a solid flow. Maintenance 5. Turn the key to the Off position. 6. Repeat this procedure for the remaining nozzles. Important: Whenever working with the electrical system, always disconnect the battery cables, negative (-) cable first, to prevent possible wiring damage from short-outs.
  • Page 43: Storing The Battery

    WARNING Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks can cause the battery gasses to explode, resulting in personal injury. • Always disconnect the negative (black) battery cable before disconnecting the positive (red) cable. • Always connect the positive (red) battery cable before connecting the negative (black) cable.
  • Page 44: Drive System Maintenance

    Important: Ensure that the seal lips are not 1. Obtain a new caster wheel assembly, cone bearings, and folded in. bearing seals for your Authorized Toro Distributor. 7. Install the castor wheel assembly between the castor 2. Remove the locknut from the bolt holding the castor fork and secure it in place with the bolt and locknut.
  • Page 45: Cooling System Maintenance

    Cooling System 1. Check the level of the coolant in the expansion tank (Figure 53). The coolant level should be between the Maintenance marks on the side of the tank. DANGER Discharge of hot pressurized coolant or touching hot radiator and surrounding parts can cause severe burns.
  • Page 46: Brake Maintenance

    Brake Maintenance 5. Secure the switch jam nuts. 6. Test the adjustment as follows: Adjusting the Parking Brake A. Ensure that the parking brake is engaged and you are not sitting on the seat, then start the engine. Interlock Switch B.
  • Page 47: Belt Maintenance

    Belt Maintenance 2. Remove the belt covers from the top of the cutting unit and set the covers aside. 3. Using a breaker bar or similar tool, move the idler Checking the Alternator Belt pulley for the top belt (Figure 57) away from the top drive belt to release the belt tension and allow the belt Service Interval: Every 200 hours to be slipped off the pulleys.
  • Page 48: Controls System Maintenance

    Controls System and switch body is 0.4 to 1 mm (0.015 to 0.045 inch) (Figure 59). Maintenance 5. Secure the switch. 6. Repeat steps 3 to 5 for the other lever. Adjusting the Control Lever 7. Install the front panel. Neutral Interlock Switch Adjusting the Control Lever 1.
  • Page 49: Adjusting The Traction Drive For Neutral

    Adjusting the Traction Drive for Neutral This adjustment must be made with drive wheels turning. DANGER Mechanical or hydraulic jacks may fail to support machine and cause a serious injury. • Use jack stands when supporting machine. • Do not use hydraulic jacks. Figure 61 1.
  • Page 50: Adjusting The Maximum Ground Speed

    13. Remove the jack stands. Adjusting the Maximum Ground Speed 1. Disengage the PTO, move the motion control levers to the neutral locked position and set the parking brake. 2. Move the throttle lever to the Slow position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
  • Page 51: Adjusting The Tracking

    7. Thread the stop bolt out (towards the control lever) until there is a gap of 1.5 mm (0.060 inch) between the head of the stop bolt and the control lever. 8. Tighten the jam nut to secure the stop bolt in place. 9.
  • Page 52: Hydraulic System Maintenance

    (Available in 5 gallon pails or 55 gallon drums. See parts catalog or Toro distributor for part numbers.) Alternate fluids: If the Toro fluid is not available, Mobil® 424 hydraulic fluid may be used. Note: Toro will not assume responsibility for damage caused by improper substitutions.
  • Page 53: Mower Deck Maintenance

    Check the blades daily for sharpness, and for any wear or damage. Sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement blade.
  • Page 54: Inspecting The Blades

    DANGER A worn or damaged blade can break, and a piece of the blade could be thrown into the operator's or bystander's area, resulting in serious personal injury or death. • Inspect the blade periodically for wear or damage. • Replace a worn or damaged blade. Inspect and check the blades every 8 hours.
  • Page 55: Removing The Blades

    Important: The curved part of the blade must be and continued safety conformance of the machine, use pointing upward toward the inside of the mower to genuine Toro replacement blades. Replacement blades made ensure proper cutting. by other manufacturers may result in non-conformance with safety standards.
  • Page 56: Correcting Mower Deck Mismatch

    Pitch Figure 75 Cutting unit pitch is the difference in height-of-cut from the front of the blade plane to the back of the blade plane. Toro 3. Anti-scalp plate 1. Spindle recommends a blade pitch of approximately 8 mm (5/16 2.
  • Page 57: Replacing The Grass Deflector

    Figure 78 1. Bolt 5. Spring installed Figure 77 2. Spacer 6. Grass Deflector 3. Locknut 7. Left hand hook end of 1. Chain 3. Jam nut spring, place behind deck 2. Yoke 4. Mower deck edge before installing bolt 4.
  • Page 58: Cleaning

    Cleaning Storage Machine Cleaning Under the Mower 1. Thoroughly clean the machine, deck and the engine, Service Interval: Before each use or daily paying special attention to these areas: Remove the grass buildup under the mower daily. • Radiator and radiator screen 1.
  • Page 59: Engine

    B. Clean the battery, terminals, and posts with a wire brush and baking soda solution. C. Coat the cable terminals and battery posts with Grafo 112X skin-over grease (Toro Part No. 505-47) or petroleum jelly to prevent corrosion. D. Slowly recharge the battery for 24 hours every 60 days to prevent lead sulfation of the battery.
  • Page 60: The Toro Total Coverage Guarantee

    Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact the Toro importer.

This manual is also suitable for:

30465n30468nGroundsmaster 721030464n

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