Model no. 74851-serial no. 314000001 and up
model no. 74852-serial no. 314000001 and up
model no. 74853-serial no. 314000001 and up
model no. 74855-serial no. 314000001 and up (52 pages)
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Form No. 3362-426 Rev A TITAN ® ZX5400 Zero-Turn-Radius Riding Mower Model No. 74914—Serial No. 290000001 and Up G009968 To register your product or download an Operator's Manual or Parts Catalog at no charge, go to www.Toro.com. Original Instructions (EN)
Whenever you need service, genuine Toro parts, or Contents additional information, contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready. Figure 1 Introduction..............2 identifies the location of the model and serial numbers Safety ................
Safety Lubrication............. 31 Greasing the Bearings......... 31 Engine Maintenance..........31 Safe Operation Practices Servicing the Air Cleaner ........31 for Ride-on (riding) Rotary Servicing the Engine Oil ........32 Servicing the Spark Plug ........35 Lawnmower Machines Cleaning the Cooling System....... 35 Fuel System Maintenance ........
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◊ lack of awareness of the effect of ground – stay alert for humps and hollows and other conditions, especially slopes; hidden hazards; ◊ incorrect hitching and load distribution. • Use care when pulling loads. – Use only approved drawbar hitch points. Preparation –...
The following list contains safety information specific to • Follow the manufacturer’s recommendations for Toro products or other safety information that you must wheel weights or counterweights to improve stability. know that is not included in the CEN standard.
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 115-9632 1. Power take-off (PTO), 5. Fast Blade control switch on 99-8936 some models 2.
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110-6691 1. Thrown object hazard—keep bystanders a safe distance from the machine. 2. Thrown object hazard, mower—do not operate without the deflector, discharge cover, or grass collection system in place. 3. Cutting/dismemberment of hand or foot—stay away from moving parts. 112-9840 1.
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109-8965 1. Warning–read the Operator’s Manual. 2. Read the instructions before servicing or performing maintenance; apply parking brake, remove the ignition key and disconnect the spark plug wire. 3. Thrown object hazard—keep bystanders a safe distance from the machine, pick up debris before operating, keep the discharge deflector in place.
Controls switch (PTO) is engaged. Use these times for scheduling regular maintenance (Figure 5). Become familiar with all the controls before you start the engine and operate the machine (Figure 5). Fuel Gauge The fuel window located below the operator position can be used to verify the level of gasoline in the tank (Figure 6).
Authorized Service Dealer or Distributor or go to injury. www.Toro.com for a list of all approved attachments and accessories. Mowing on wet grass or steep slopes can cause sliding and loss of control.
In certain conditions, gasoline is extremely flammable and highly explosive. A fire or explosion from gasoline can burn you and others and can damage property. • Fill the fuel tank outdoors, in an open area, when the engine is cold. Wipe up any gasoline that spills.
Important: Do not use fuel additives containing methanol or ethanol. In certain conditions during fueling, static Add the correct amount of gas stabilizer/conditioner electricity can be released causing a spark to the gas. which can ignite the gasoline vapors. A fire Note: A fuel stabilizer/conditioner is most effective or explosion from gasoline can burn you and when mixed with fresh gasoline.
Filling the Fuel Tank Setting the Parking Brake Note: Do not fill the fuel tank completely full, this will allow gasoline to expand. 1. Shut the engine off and set the parking brake. 2. Clean around the fuel tank cap. 3.
Starting and Stopping the 2. Pull up on the choke knob to engage the choke before using the ignition switch (Figure 13). Engine 3. Push down on the choke to disengage the choke after the engine has started (Figure 13). Starting the Engine 1.
Note: Additional starting cycles may be required when starting the engine for the first time after the fuel system has been without fuel completely. G008947 Figure 16 1. Off 3. Start 2. Run Stopping the Engine Children or bystanders may be injured if they move or attempt to operate the tractor while it is unattended.
Disengaging the Blade Control Switch either motion control lever (forward or reverse). (PTO) Try starting the engine; the engine should not crank. Repeat with the other motion control lever. 3. While sitting on the seat, engage the parking brake, move the blade control switch to Off, and lock the motion control levers in neutral.
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Using the Motion Control Levers G008952 Figure 21 Figure 20 Driving Backward 1. Motion control 3. Forward 1. Move the levers to the center, unlocked position. lever-neutral lock position 2. Center, unlocked position 4. Backward 2. To go backward, slowly pull the motion control levers rearward (Figure 22).
Stopping the Machine To stop the machine, move the traction control levers to neutral and move to locked position, disengage the blade control switch (PTO), and turn the ignition key G010016 to off. Set the parking brake when you leave the machine; refer to Setting the Parking Brake.
Changing the Seat Ride Suspension The number of seat springs can be changed to maximize rider comfort. More springs should be used with heavier operators and on rough terrain. Fewer springs should be used with lighter operators and when mowing smooth, well established lawns. Always keep the number of springs on the left and right side the same when adding and removing springs.
Side discharge performance can be improved by replacing the mulching blades with standard cutting blades obtained from your local authorized Toro dealer. To maintain optimum mulching performance, always install the mulching blades that are shipped with this unit when changing back to mulching...
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Install the fasteners into the same holes in the deck they 7. Remove the left baffle from the mower deck as were originally removed from. This ensure no holes are shown in Figure 31. left open when the deck is operated. 8.
12. Install the fasteners removed previously at the front discharge performance and can obtained from your holes in the discharge plate and forward hole in the local authorized Toro dealer. deck (Figure 32). 16. Install the mower as described in the Installing the 13.
Mowing Direction Alternate mowing direction to keep the grass standing Without a grass deflector, discharge cover, or straight. This also helps disperse clippings which complete grass catcher assembly mounted in enhances decomposition and fertilization. place, you and others are exposed to blade contact and thrown debris.
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Check the cutter blades daily for sharpness, and for any wear or damage. File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine TORO replacement blade.
Maintenance Recommended Maintenance Schedule(s) Maintenance Service Maintenance Procedure Interval • Change the engine oil. After the first 8 hours • Change the hydraulic system filter and oil. After the first 50 hours • Check the safety interlock system. • Check the engine oil level. •...
Figure 35 Located on the seat pan underside 1. Read the Operator’s Manual before performing any 4. Check the hydraulic oil every 25 hours maintenance. 2. Check the engine oil every 8 hours 5. Check the caster wheel tire pressure every 25 hours 3.
Lubrication Engine Maintenance Greasing the Bearings Service Interval: Every 25 hours—Grease all Contact with hot surfaces may cause personal lubrication points. injury. Grease Type: No. 2 General Purpose Lithium Base Keep hands, feet, face, clothing and other body Grease parts away the muffler and other hot surfaces. 1.
solvent, gas, or kerosene. Replace the paper element if it is damaged or cannot be cleaned thoroughly. Servicing the Engine Oil Oil Type: Detergent oil (API service SF, SG, SH, SJ, or SL) Crankcase Capacity: 1.9 qt (1.8 l), [when oil filter is removed: 2.2 qt (2.1 l)] Viscosity: See the table below.
Note: Dispose of the used oil at a recycling center. 3. To keep dirt, grass clippings, etc., out of the engine, clean the area around the oil fill cap/dipstick before 1. Start the engine and let it run five minutes. This removing it.
5. Slowly pour approximately 80% of the specified oil into the filler tube and slowly add the additional oil to bring it to the Full mark (Figure 42). G009950 G008796 Figure 42 Changing the Engine Oil Filter Service Interval: Every 200 hours—Change the oil G008748 filter.
Servicing the Spark Plug Set the gap to 0.030 inches (0.76 mm). Service Interval: Every 100 hours—Check the spark plug(s). Make sure the air gap between the center and side electrodes is correct before installing the spark plug. Use a spark plug wrench for removing and installing the spark plug(s) and a gapping tool/feeler gauge to check and adjust the air gap.
Fuel System Electrical System Maintenance Maintenance Replacing the Fuel Filter Servicing the Battery Service Interval: Every 500 hours/Yearly (whichever Service Interval: Monthly comes first) (more often under dusty, dirty conditions). Warning 1. Disengage the blade control switch (PTO), move the CALIFORNIA motion control levers to the neutral lock position, Proposition 65 Warning...
5. Slide the red terminal boot off the positive (red) battery terminal and remove the positive (+)(red) battery cable (Figure 48). Incorrect battery cable routing could damage the machine and cables causing sparks. Sparks 6. Remove the clamp (Figure 48). can cause the battery gasses to explode, 7.
G010340 Figure 49 1. Positive Battery Post 3. Red (+) Charger Lead 2. Negative Battery Post 4. Black (-) Charger Lead Servicing the Fuses The electrical system is protected by fuses. It requires G011396 no maintenance, however, if a fuse blows check the Figure 50 component/circuit for a malfunction or short.
Drive System Hydraulic System Maintenance Maintenance Oil Type: 20w-50 engine oil. Checking the Tire Pressure Important: Use oil specified or equivalent. Other fluids could cause system damage. Service Interval: Every 25 hours—Check tire pressure. Maintain the air pressure in the front and rear tires as Checking the Hydraulic Oil specified.
result in irreparable damage to the transaxle drive system. Removing Hydraulic System Filters 1. Stop engine, wait for all moving parts to stop, and allow engine to cool. Remove the key and engage the parking brake. 2. Locate the filter and guards on each transaxle drive system (Figure 53).
File down any nicks and sharpen the blades as necessary. If a blade is damaged or worn, replace it immediately with a genuine Toro replacement 2. Start engine and move throttle control ahead to 1/2 blade. For convenient sharpening and replacement, you throttle position.
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3. Measure from the tip of the blade to the flat surface here. Figure 56 1. Cutting Edge 3. Wear/slot Forming G009680 2. Curved Area 4. Crack Figure 58 Checking for Bent Blades 1. Blade, in position for measuring 2. Level surface Note: The machine must be on a level surface for the 3.
The blade retains its balance if the same amount of 1/8 inch (3mm), the blade spindle could be bent. material is removed from both cutting edges. Contact an Authorized Toro Dealer for service. B. If the variance is within constraints, move to the next blade..
are not within 3/16 inch (5 mm), an adjustment is required; continue to the Leveling procedure. Figure 63 1. Blade 2. Balancer Installing the Blades 1. Install the blade onto the spindle shaft (Figure 61). Important: The curved part of the blade must be pointing upward toward the inside of the mower to ensure proper cutting.
deck lift foot lever is pushed back against the stop, then tighten the four leveling adjust locking nuts (Figure 67). Figure 65 1. Blades front to rear 3. Measure from the tip of the blade to the flat surface here 2.
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5. Remove the floor pan to access the idler pulley; refer to the Removing the Floor Pan procedure in Premaintenance. 6. Using a spring removal tool, (Toro part no. 92-5771), The spring is under tension when installed and remove the idler spring from the deck post to can cause personal injury.
G01031 Figure 71 G010343 Figure 70 1. Position the belt cover, 3. Install the screws 2. Remove the hardware from the front deck hangers ensure the tabs seat on both sides of the deck (Figure 72). 2. Pivot the belt cover down 3.
Installing the Mower 1. Park the machine on a level surface and disengage the blade control switch. 2. Move the motion control levers outward to the neutral lock position, stop the engine, remove the key, and wait for all moving parts to stop before leaving the operating position.
Cleaning Washing the Underside of the Mower Service Interval: Before each use or daily—Clean the mower housing. Wash the underside of the mower after each use to prevent grass buildup for improved mulch action and clipping dispersal. 1. Park the machine on a level surface and disengage the blade control switch.
A broken or missing washout fitting could expose you and others to thrown objects or blade contact. Contact with blade or thrown debris can cause injury or death. • Replace broken or missing washout fitting immediately, before using mower again. •...
Storage B. Run the engine to distribute conditioned fuel through the fuel system (5 minutes). Cleaning and Storage C. Stop the engine, allow it to cool, and drain the fuel tank; refer to Servicing the Fuel Tank in the 1. Disengage the blade control switch (PTO), set the Maintenance Section.
Troubleshooting Problem Possible Cause Corrective Action Starter does not crank 1. Blade control switch (PTO) is engaged. 1. Move blade control switch (PTO) to disengaged. 2. Parking brake is not on. 2. Set the parking brake. 3. Drive levers are not in neutral lock 3.
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Problem Possible Cause Corrective Action Machine does not drive. 1. By pass valves is not closed tight. 1. Tighten the by pass valves. 2. Pump belt is worn, loose or broken. 2. Change the belt. 3. Pump belt is off a pulley. 3.
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Spypros Stavrinides Limited Cyprus 357 22 434131 Surge Systems India Limited India 91 1 292299901 T-Markt Logistics Ltd Hungary 36 26 525 500 Toro Australia Australia 61 3 9580 7355 Toro Europe BVBA Belgium 32 14 562 960 374-0102 Rev D...
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Instructions for Obtaining Warranty Service The Toro® Company and its afliate, Toro Warranty Company, If you think that your Toro Product contains a defect in materials pursuant to an agreement between them, jointly promises to the or workmanship, follow this procedure: original purchaser* to repair any Toro Product used for normal 1.