Toro 04052 Operator's Manual
Greensmaster 1000 and 1600
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Table of Contents
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Summary of Contents for Toro 04052
- Page 1 Form No. 3357–349 Rev. A Greensmaster 1000 and 1600 Greensmaster Mower Model No. 04052—Serial No. 260003001 and Up Model No. 04060—Serial No. 260003001 and Up Operator’s Manual English (EN, GB)
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Page 2: Table Of Contents
......Dealer or Toro Customer Service and have the model and serial numbers of your product ready. The model and serial Installing the Transport Wheels . -
Page 3: Safety
Safety • Warning—Fuel is highly flammable. Take the following precautions: – Store fuel in containers specifically designed for this This machine meets or exceeds CEN standard EN purpose. 836:1997, ISO standard 5395:1990, and ANSI B71.4-2004 specifications in effect at the time of –... -
Page 4: Toro Mower Safety
The following list contains safety information specific to Toro products or other safety information that you must • Use care when loading or unloading the machine into a know that is not included in the CEN, ISO, or ANSI trailer or truck standard. -
Page 5: Sound Pressure Level
• To ensure safety and accuracy, have an Authorized Toro Use of this product for purposes other than its intended use could prove dangerous to user and bystanders. Distributor check the maximum engine speed with a tachometer. Maximum governed engine speed should be •... -
Page 6: Safety And Instruction Decals
Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or lost. 105-5360 1. Parking brake 3. Engage 5. Engage—forward 6. Disengage—neutral 2. - Page 7 105-5309 1. Hot surface/burn hazard—stay a safe distance from the hot 93-6085 surface. 1. Fast 3. Slow 2. Increasing/decreasing scale. 93-8064 1. Warning—Read the 2. Cutting Hazard, hand and Operator’s Manual before foot—Stop the engine and servicing wait for moving parts to stop 93-7348 1.
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Page 8: Specifications
1/8 in. (0.3 cm) bedknife, standard Height-of-Cut Range 1/8 to 1-1/4 in. (0.3 to 3.2 cm) Reel Clutch Jaw type Grass Basket Molded polyethylene Model 04052 Model 04060 Clip .16 in. (.4 cm) .23 in. (58.4 cm) Width of Cut 21 in. (53 cm) 26 in. -
Page 9: Setup
Setup Note: Determine the left and right sides of the machine from the normal operating position. Loose Parts Note: Use this chart as a checklist to ensure all parts necessary for assembly have been shipped. If any of these parts are missing, total set–up cannot be completed. -
Page 10: Installing And Adjusting The Handle
Installing and Adjusting the 6. Secure the handle ends to the mounting pins with the capscrews, washers, and lockwashers previously Handle removed (Fig. 2). 7. Secure the bottom of handle arms to each side of the Installing the Handle mower with the capscrews and locknuts previously 1. -
Page 11: Installing The Transport Wheels
SAE 5W30 (up to 50_F) 1. Right hand wheel shaft Toro Premium Engine oil is available from your distributor in either 15W–40 or 10W–30 viscosity. See the parts 4. Torque the shaft to 65 to 75 ft-lb. (88 to 101 N⋅m) catalog for part numbers. -
Page 12: Filling The Fuel Tank
6. If level is low, add only enough oil to raise level to filler Danger opening. Note: Check the oil each time the mower is used or after In certain conditions, gasoline is extremely every 5 operating hours. Initially, change oil after the first 8 flammable and highly explosive. -
Page 13: Leveling The Rear Drum To The Reel
Leveling the Rear Drum to the 7. Rotate the drive pulley until the holes align with the 4 roller bearing flange screws (Fig. 9). Reel 8. Loosen the 4 roller bearing screws and the screw 1. Position the machine on a flat, level surface, preferably securing the idler pulley. -
Page 14: Adjusting The Bedknife To The Reel
7 in.-lb. (0.79 N⋅m)), either backlap or grind the cutting unit to achieve the sharp edges needed for 1. Bedbar adjusting screw (Greensmaster 1000) precision cutting; refer to the Toro reel sharpening manual. 3. Tilt the mower back on the handle to expose the... -
Page 15: Adjusting The Height-Of-Cut
Adjusting the Height-of-Cut 1. Verify that the rear roller is level and that the bedknife to reel contact is correct. Tip the mower back on the handle to expose the front and rear rollers and the bedknife. 2. Loosen the locknuts securing the height-of-cut arms to the height-of-cut brackets (Fig. -
Page 16: Adjusting The Grass Shield Height
Adjusting the Grass Shield 3. Ensure that the bar and reel are equal distance apart across the entire reel. Height Note: The bar is adjustable to compensate for changes in turf conditions. Adjust the bar closer to the reel when the Adjust the shield to ensure proper grass clipping discharge turf is extremely wet. -
Page 17: Operation
Operation Operator Presence Control (Optional) (Fig. 20) Note: Determine the left and right sides of the machine Located on the rear of the handle. Push the operator from the normal operating position. presence control against the handle. The operator presence control must be engaged before moving the traction drive lever or the engine will stop. -
Page 18: Starting The Engine
Starting the Engine Note: Ensure that the spark plug wire is installed on the spark plug. 1. Ensure that the traction (Fig. 20) and reel drive (Fig. 21) levers are in the Disengaged position. Note: Engine will not start if traction lever is in the engaged position. -
Page 19: Preparing To Mow
Mowing Techniques 5. Adjust the throttle to operate the mower at the desired ground speed and transport the mower to the desired • Mow a green in a straight back and forth direction, destination. across the green. Preparing to Mow •... -
Page 20: Maintenance
Maintenance Note: Determine the left and right sides of the machine from the normal operating position. Recommended Maintenance Schedule Maintenance Service Maintenance Procedure Interval After first 8 Hours • Engine oil—change • Air filter pre-cleaner—service • Grease fittings—lubricate 25 Hours •... -
Page 21: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Mon. Tues. Wed. Thurs. Fri. Sat. Sun. Maintenance Check Item Safety interlock operation Parking brake operation Fluid level Engine oil level Air filter Clean the engine cooling fins Unusual engine noise Unusual operating noise Reel to bedknife adjustment... -
Page 22: Greasing The Machine
Greasing the Machine The 13 grease fittings on the mower should be greased at least every 25 hours. Lubricate using a No. 2 multi–purpose lithium base grease. A hand operated grease gun is recommended for best results. The grease fitting locations are as follows: •... -
Page 23: Checking And Changing Engine Oil
Checking and Changing 2. Place a drain pan at the rear of machine, under the drain plug (Fig. 28). Engine Oil 3. Remove the drain plug. Check the oil level each time the mower is used. Initially, 4. Push down on the handle to tip the mower and the change oil after the first 8 hours of operation;... -
Page 24: Replacing The Spark Plug
Figure 31 1. Spark plug Figure 30 3. Set the air gap at 0.028 to 0.032 in. (0.05 to 0.07 cm) 1. Foam element 2. Paper element (Fig. 32). 4. Install the correctly gapped spark plug and tighten it to A. -
Page 25: Adjusting Belts
Adjusting Belts 6. After all bolts are installed, tighten them until the stand-offs inside the cover contact the side plate. Do not overtighten. Ensure that the belts are properly tensioned to ensure proper operation of the machine and unnecessary wear. Check belts frequently. - Page 26 2. Loosen the idler pulley mounting nut and pivot the idler pulley clockwise against the backside of the belt until the desired belt tension is attained (Fig. 37). Important Do not over tension the belt. Figure 38 1. Differential belt 2.
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Page 27: Replacing The Differential Belt
8. To push or pull the machine easier without starting the engine, adjust the belt guide (Fig. 40, inset) as follows: A. Engage the clutch. B. Loosen the capscrew securing the idler pulley and belt guide to the idler arm. C. -
Page 28: Adjusting The Traction Control
5. Loosen the idler pulley mounting nut on the differential idler pulley and pivot the idler pulley counterclockwise away from the backside of the belt to release the belt tension. 6. Remove the 2 capscrews and locknuts securing the front clutch housing to the side plate (Fig. -
Page 29: Adjusting The Interlock Switch
Adjusting the Interlock Switch 2. Using a 7/8 in. standard wrench, back out the spring tension screw until the thrust washer is no longer tensioned against the bedbar (Fig. 45). To adjust or replace the interlock switch, complete the following procedure: 3. -
Page 30: Backlapping The Reel
Save the 2 of the reel pulley. nylon and 2 stamped steel washers on each end of bedbar (Fig. 48). 3. Backlap according to the procedure in the Toro Sharpening Reel and Rotary Mowers Manual, Form No. 80-300 PT. Warning Contact with the reels or other moving parts can result in personal injury. -
Page 31: Evaporative Emission Control Warranty Statement
Company. Owner’s Warranty Responsibilities: ® As the equipment owner, you are responsible for performance of the required maintenance listed in your Operator’s Manual. The Toro • ® Company recommends that you retain all receipts covering maintenance on your equipment, but The Toro Company cannot deny warranty solely for the lack of receipts. -
Page 32: The Toro General Commercial Products Warranty
If for any reason you are dissatisfied with your Distributor’s service or have difficulty obtaining guarantee information, contact the Toro importer. If all other remedies fail, you may contact us at Toro Warranty Company.