PIONEER Service Manual. A subscription to, or additional copies Also test with plug reversed of, PIONEER Ser vice Manual may be obtained at a (Using AC adapter Earth nominal charge from PIONEER. plug as required)
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PLAY signal, or when the PLAY key is pressed (S104 ON in the FLKY assy), with the above requirements satisfied. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. ∗ : See page 79. DV-59AVi...
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Dolby Laboratories. • “DTS” and “DTS Digital Out” are registered trademarks of Digital Theater Systems, Inc. • TruSurround and the symbol are trademarks of SRS Labs, Inc. TruSurround tech- nology is incorporated under license from SRS Labs, Inc. DV-59AVi...
For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 2.1 PACKING DV-59AVi Only DV-59AVi and DV-868AVi-S Only DV-868AVi-S and...
See Contrast table (2) (Italian / Dutch) Operating Instructions (English) See Contrast table (2) Polyethylene Bag VHL1051 (2) CONTRAST TABLE DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following : DV-59AVi DV-868AVi-S DV-668AV-S Mark No. Symbol and Description...
2.2 EXTERIOR SECTION DV-59AVi and DV-868AVi-S and DV-868AVi-S Only DV-668AV-S Only Refer to "2.4 LOADING MECHA. ASSY". DV-59AVi and DV-868AVi-S Only DV-59AVi and DV-868AVi-S Only DV-59AVi and DV-868AVi-S DV-868AVi-S Only DV-668AV-S Only DV-59AVi and DV-59AVi and DV-868AVi-S Only DV-668AV-S Only...
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NSP 29 Base Chassis VNA2666 NSP 60 Tape ZTA-156A-19 Mechanism Holder VNE2266 (2) CONTRAST TABLE DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following : DV-59AVi DV-868AVi-S DV-668AV-S Mark No. Symbol and Description /KUXJ/CA /WYXJ /WYXJ 1 DVDM Assy...
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DV-59AVi DV-868AVi-S DV-668AV-S Mark No. Symbol and Description /KUXJ/CA /WYXJ /WYXJ 39 PCB Holder Not used VEC2215 VEC2215 40 Wire Saddle Not used VEC2310 Not used 41 PCB Holder 2 Not used VNE2283 Not used 42 Stopper Not used VNE2328...
2.3 FRONT PANEL SECTION 9 (1/3) DV-868AVi-S Only DV-59AVi and DV-668AV-S Only DV-59AVi and DV-868AVi-S DV-868AVi-S Only Only 9 (3/3) 9 (2/3) DV-59AVi...
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LED Lens 2 See Contrast table (2) Pioneer Name Plate See Contrast table (2) Screw BBZ30P080FCC (2) CONTRAST TABLE DV-59AVi/KUXJ/CA, DV-868AVi-S/WYXJ and DV-668AV-S/WYXJ are constructed the same except for the following : DV-59AVi DV-868AVi-S DV-668AV-S Mark No. Symbol and Description /KUXJ/CA...
JGZ17P028FMC Screw Z39-019 Flexible Cable (24P) VDA1947 Tray VNL1920 Connector Assy 2P VKP2253 Floating Rubber VEB1351 Belt VEB1330 Stabilizer VNE2253 Loading Base VNL1917 Float Base DVD VNL1918 Drive Cam VNL1919 Gear Pulley VNL1921 Loading Gear VNL1922 Drive Gear VNL1923 DV-59AVi...
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Rear view Daifree Daifree No. 23 No. 23 GEM1036 GEM1036 Tray Tray Concave of unevenness Concave of unevenness Inner side of a ditch Daifree GEM1036 Top view Bottom view Side of the rib Concave of unevenness Daifree Daifree GEM1036 GEM1036 DV-59AVi...
DATA1/DSD_C IC321-1/2 GND/DSD_LFE IC331-2/2 IC321-2/2 DATA2/DSD_LS IC401 PCM1738EG-3 GND/DSD_RS IC411-1/2 IC431-1/2 JA401 DATA0/DSD_L IC411-2/2 IC501 GND/DSD_R PCM1738EG-3 IC421-1/2 AUDIO OUT IC431-2/2 Center DOUT IC421-2/2 [Sub Woofer] IC511-1/2 IC531-1/2 IC511-2/2 JA601 IC521-1/2 Q601 COAXIAL IC531-2/2 DIGITAL AUDIO OUT IC521-2/2 OPTICAL DV-59AVi...
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MM1505XN RY902 L IN RY904 IC902 SCART_L MM1507XN V/Y OUT SCART_R V IN CN901 RY901 (19P) R OUT RY905 R IN L OUT L IN B IN G IN R/C IN V OUT SCRB ASSY JA902 V IN (21P) DV-59AVi...
DOWN LOAD DOWN LOAD CN801 CN403 JA201 SR IN CN602 JA202 SR OUT SEL_IR CN402 V_OFF VJKB ASSY S Video VSEL1 (DV-59AVi: VWV1986) JA401 (DV-868AVi-S: VWV1988) Composite Video (DV-668AV-S: VWV1989) JA403 P/XI Component Video Cb/B VSEL2 Cr/R SQUEEZE LETTER V+12 V+12...
3.7 DVDM ASSY 5/6 [VIDEO BLOCK] Note: The circuit diagram for the HDMI block is not shown in this manual. DV-59AVi, DV-868AVi-S ONLY R1009 IC1001 R1030–R1037 R1013–R1018 T-REX DV-668AV-S ONLY V+33B_PRU V+33B TP900 V+25B V+25B_PRU CORE/PLL/DAC:2.5V PRA4 I/O:3.3V PRA3 PRA5...
• Please take care to keep the space, not touching other parts when replacing the parts. DV-868AVi-S: CN302 Other models: short-circuit AC INLET ASSY • NOTE FOR FUSE REPLACEMENT FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. CAUTION - REPLACE WITH SAME TYPE AND RATINGS ONLY. DV-59AVi...
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LITTELFUSE INC. FOR P201 (AEK7066). CAUTION : FOR CONTINUED PROTECTION AGAINST RISK OF FIRE. REPLACE ONLY WITH SAME TYPE NO. 49101.6 MFD, BY LITTELFUSE INC. FOR P101 and P202 (AEK7067). P301 AEK7063 800mA CN101 P202 AEK7067 2.0A P201 AEK7066 1.6A P101 AEK7067 2.0A DV-59AVi...
SIDE B Chip Part P.C.Board transistor Resistor array 3-terminal regulator SIDE A SIDE B LOAB ASSY (VNP1910-A) LOAB S101 LOAD+ VWG2426- CN602 CN602 C102 LOAD- PYKC F6 VNP1910- C101 CN601 CN601 CN602 CN601 CN601 CN602 CN103 LOADING MOTOR ASSY DV-59AVi...
4.8 POWER SUPPLY UNIT SIDE A SIDE B POWER SUPPLY UNIT [VWR1375] DV-868AVi-S: CN302 Other models: short-circuit AC INLET ASSY P301 P101 P202 P201 DV-59AVi...
[Electrical Part] screw screw Electrical adjustments are not required. 6.2 JIGS AND MEASURING INSTRUMENTS Test mode remote control Screwdriver (large) Screwdriver (medium) TV monitor unit (GGF1381) Screw tight (GYL1001) DVD test disc Precise screwdriver Soldering iron (GGV1025) DV-59AVi...
Exchange the Traverse Mechanism point Electric point ∗ After adjustment, screw locks Mechanical Ÿ Exchange the Spindle Motor point with the Screw tight. Electric point Exchange PCB Assy Mechanical Exchange PC Board point LOAB and DVDM ASSYS Electric point DV-59AVi...
Perform only trace, video and audio outputs are nothing. < When playback with the target address of disc (DVD)> For example, when playback with # 30000 During PLAY CHP/TIM Press keys in order 030000 TEST MODE: OFF POWER GGF1381 Test mode remote control unit DV-59AVi...
(Refer to "6.1 ADJUSTMENT ITEMS AND LOCATION".) Spacer for Height adjustment Note: Turn a flat side into bottom Before removing the flexible cable for the pickup, soldering of the pickup circuit is necessary. For details, see "7.1.9 DISASSEMBLY". DV-59AVi...
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(Example ERROR RATE: 6.6oe - 6 OK ) J : Min Disc playback normally. If error rate is OK, • The measurement of block error rate locks a root of tangential and radial adjustment screws with the Screw tight. Screw tight: GYL1001 Test mode end DV-59AVi...
[Player's ID Data Setting] number. [Player's ID Number Setting] ID Number ? > 0 0 0 0 0 0 0 0 1 OK ? <PLAY> Compare Mode <SEARCH> Enter Loading The ID Data Disc ! Input ID Number ! DV-59AVi...
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Compare Compare > * * * * * * * * * > 0 0 0 0 0 0 0 0 1 OK ? <CLEAR> Exit <PLAY> Enter <STOP> Memory Clear Input ID Number ! Input ID Number ! DV-59AVi...
Replace the Traverse Mechanism Assy or Pickup. Note : When a DVD disc or a CD disc is played in the test mode, this function is effective. Character in bold : Item name : Information display Laser diode current value DV-59AVi...
: [IN ] CD active area : [CD] $ Version of the flash ROM [V: ∗. ∗ ∗ ∗] Flash ROM size [FLSH = ∗] % Revision of the system controller [S: ∗ . ∗ / ∗ ∗ ∗ ] DV-59AVi...
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2 C1 error value of DVD [ER – ∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗ ] _ Internal operation mode of mechanism controller [MM – ∗ ∗ : ∗ ∗] Internal mechanism mode (2 digits) and internal mechanism step (2 digits) of the mechanism controller DV-59AVi...
Display the mechanism error history and self diagnosis result by pressing the "CHP / TIM" key once again. Afterwards press the "CHP / TIM" key with toggle and change the display. Display screen of mechanism error history and self diagnosis result DV-59AVi...
EDC Error which occurred in the same block in succession. will be increased. As for this, CPU power is used for update of OSD drawing, symptoms occur so that control of VBR Buffer is not in time. Indication contents DV-59AVi...
Were not able to playback from the disc distinction process. 38 Disc-type- PLAY or STOP was not completed by backup operation of the disc distinction. Open sensing error Distinguished it from the blank disc in the ATB process completion. DV-59AVi...
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Subcode check No frame could be read for 3 failure during Stop seconds or more. playback ID can not read An ID could not be read within 1 second after the AFB Opens during startup tracking on. (ID readout failure) DV-59AVi...
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10 etc. check sum error AV1 access error No operation or it becomes debugging bit3=1 08 etc. (read, write NG) indication if the power is able to ON. bit2=1 04 etc. LSI11 access error bit0=1 01 etc. SRAM access error DV-59AVi...
DVDM Assy CN105-pin 12 (INSIDE SW signal) • Check the loading drive signal : IC351-pin 14, 15, 16 • Check the +6V and +12V power supply voltage (If above voltage is not supplied, check the micro-fuse P202 and P301.) DV-59AVi...
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• Check digital data of video and audio signals (audio signals: 3 line data, video signals: 8bit data) shown to each schematic diagram and an analog signal line. In addition, check CLK. audio system: 22/24MHz, video system: 27MHz Indicate the error message. Refer to the section "7.1.6 ERROR DISPLAY". DV-59AVi...
PC monitor equipped with a Check if the initialization process for HDCP, etc. is OK by DVI input. connecting this unit with a Pioneer Plasma Display equipped Purpose: To check if the HDMI output line, including the with an HDMI input.
• GGF1157 • GGF1430 Diagnosis of the PCBs Bonnet and Tray Panel Remove the bonnet by removing the nine screws. (for DV-59AVi and DV-868AVi-S) Remove the bonnet by removing the five screws. (for DV-668AV-S) Press the STANDBY/ON button to turn on the power.
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After removing the AJKB Assy from the rear panel for diagnosis, short-circuit between the ground pattern using a wire, as shown in the illustration below. AJKB ASSY If the ground pattern are not short-circuited, the three-terminal-regulator IC may be damaged, and the audio signal will not be output. DV-59AVi...
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Remove the two screws. Remove the PCB holder AJ. PCB holder AJ Remove the two screws. DV-59AVi and (DV-59AVi and DV-868AVi-S only) DV-868AVi-S only Remove the one screw. Remove the three screws. Remove silicone adhesive. Peel off the bronze tape.
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After removing the HDMI and i.LINK terminals from the rear panel for diagnosis, short-circuit between the ground patterns using a wire, as shown in the illustration below. If the ground patterns are not short-circuited, both the ICs for input and for output may be damaged. SIDE B DVDM ASSY i.LINK i.LINK HDMI DV-59AVi...
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Connection Diagram of Housing Assy For DV-59AVi and DV-668AV-S For DV-868AVi-S AC inlet Assy AC inlet Assy POWER SUPPLY Housing Assy Unit Housing Assy (2P) POWER SUPPLY Unit CN302 MSWB Assy DV-59AVi...
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(open). Disconnect the four connectors. Remove the earth lead by removing the one screw. Remove the four screws. Remove the LOADING MECHA. Assy. LOADING MECHA. Assy Remove the four screws. Mechanism holder Remove the mechanism holder. Bottom view DV-59AVi...
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Shield plate Bridge Tray Drive cam Note when reinserting the tray When reinserting the tray, first align the triangle printed on the loading base and the pin of the drive cam, then insert the tray. Front side Loading base Triangle DV-59AVi...
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Dislodge the flexible cables from their factory for the spindle motor Front side placement. Flexible cable Flexible cable for the pickup for the stepping motor Bottom view Remove the four hooks. Traverse Mecha. Assy-S × 2 Remove the Traverse Mecha. Assy-S. × 2 DV-59AVi...
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Remove the flexible cable for the pickup. Flexible cable for the pickup Bottom view Adjustment screw Adjustment screw Remove the two adjustment screws and two adjustment springs. (Skew screw) (Skew screw) Remove the Pickup Assy-S. Pickup Assy-S Adjustment spring (Skew spring) Adjustment spring (Skew spring) DV-59AVi...
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Joint spring Silicone adhesive GEM1037 Joint 03 Silicone adhesive GEM1037 Arrangement of the flexible cable Arrangement of the flexible cable for the spindle motor for the stepping motor : Conductive surface : Conductive surface Hook Hook Bottom view Bottom view DV-59AVi...
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Reference line Hook Fold the flexible cable as indicated in the photo. Fold the flexible cable along the hook. Hook the part folded in Step 1 to the hook. Reference Hook Pass the cable below the hook line Hook DV-59AVi...
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• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams. • List of IC LA9704W, LC78652W, BA6664FM, SM8707HV, PD6345A, M65776BFP, PCM1738EG-3, LA73054, CXD2753R, PE5314B, PE5286A, PD0274A, ADV7314KST, ADV7310KST, TSB43CA42GGW, PD5787A, CD0040AF 7 LA9704W (DVDM ASSY : IC101) • RF IC ¶ Block Diagram DV-59AVi...
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¶ Pin Function c i f z i l i f i l l l u l l u DV-59AVi...
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¶ Pin Function t f i − − l l i t t i y t i t l i − − − − a i l t l i − DV-59AVi...
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− − l l i l i f − t l i f t l i f t l i f − − − − − l l i − l l i t t i − − DV-59AVi...
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Control reference pin of output voltage Output pin Output voltage control pin GND pin Power save pin FG signal output pin Power supply pin Gain switching pin Hall signal input pins Motor power pin Resistor connection pin for output current detection Hall bias pin DV-59AVi...
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• Clock Generate IC ¶ Pin Arrangement ¶ Pin Function . r i x i f x i f x i f x i f n i l L " : " " : " l l u x i f – DV-59AVi...
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. r i y t i . t r . t r y t i l a i v i t DV-59AVi...
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. r i t f i n i l g i l - t l - t l - t l - t l , t i . t i DV-59AVi...
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Ground (0V) for Output Buffer − CGND Ground (0V) for Core BCKOUT Bit clock output (48fs/64fs) LROUT L/R clock output. WCLK output at PCM1704. DAROUT R ch audio data output DALOUT L ch audio data output or L/R ch multiplex output DV-59AVi...
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Video Horizontal Sync Control Signal for HD in Simultaneous SD/HD Mode and HD. P_VSYNC Video Vertical Sync Control Signal for HD in Simultaneous SD/HD Mode and HD. P_BLANK Video Blanking Control Signal for HD in Simultaneous SD/HD Mode and HD. S_BLANK Video Blanking Control Signal for SD only. DV-59AVi...
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Progressive scan video, conforming to SMPTE 293M, ITU-R BT.1358, BTA T-1004 EDTV2, BTA 1362 HDTV High definition television video, conforming to SMPTE 274M or SMPTE 296M. YCrCb SD, HD, or PS component digital video. YPrPb HD, SD, or PS component analog video. DV-59AVi...
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7 ADV7310KST (DVDM ASSY : IC903) • Video Encoder IC ¶ Pin Arrangement DV-59AVi...
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RTC_SCR_TR I M ultifunctional Input. Real time control (RTC) input, timing reset input, subcarrier reset input. This input pin must be tied high (V ) for the ADV7310/ADV7311 to interface over the I C port. DD_IO GND_IO Digital Input/Output Ground. DV-59AVi...
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Device reset. This signal resets all logic. This includes the PHY, Link core, memory, the ARM, and random logic. Digital Ground. 131, 146, AGND Analog Ground. PLL_GND PLL Ground. Digital Power Supply. Must be set to 3.3V nominal. 116, 145, DV-59AVi...
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When set to a logical 0, data is read/written to the ex-CPU exactly as it is stored in iceLynx-Micro memory. (Big Endian) When set to a logical 1, data is swapped on half-word and byte boundaries before it is read/written to the ex-CPU. (Little Endian) DV-59AVi...
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Universal Asynchronous Receiver Transmitter Pins UART_RxD UART receive port. Data from the system is input to the UART buffer using this pin. UART_TxD UART transmit port. Data from the UART buffer is output to the system using this pin. DV-59AVi...
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Power-up default is input. GPIO6 GPIO6. Can be programmed as general-purpose input, general-purpose output, or specific function. Power-up default is input. GPIO7 GPIO7. Can be programmed as general-purpose input, general-purpose output, or specific function. Power-up default is input. DV-59AVi...
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390 kΩ resistor. MSPCTL LINKON Link On output. This signal is asserted whenever LPS is low and a Link On packet is received from the 1394 bus. High Speed Data Interface (HSDI) Port 0 Pins HSDI_60958_IN 60958 Data Input. DV-59AVi...
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HSDI Port 0 Data 3 Pin This signal is output to HSDI1_D3 in pass thru mode. This signal can be used as HSDI0_MLPCM_A for DVD-Audio Transmit. HSDI0_D4 HSDI Port 0 Data 4 Pin This signal is output to HSDI1_D4 in pass thru mode DV-59AVi...
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For receive from 1394, iceLynx-Micro provides this signal with the data. This signal is output to HSDI1_SYNC in pass thru mode. If not used in transmit mode, this signal can be tied low or high depending on the polarity. High Speed Data Interface (HSDI) Port 1 Pins DV-59AVi...
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HSDI1_D0 HSDI Port 1 Data 0 Pin. Data 0 is the least significant bit on the HSDI data bus. In serial mode, only HSDI0_D0 is used. This signal can be used as HSDI1_SACD_D0 for SACD Transmit and Receive. DV-59AVi...
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Input by the system to enable the HSDI for both transmit and receive from 1394. If not used, this signal can be tied enabled (low or high depending on the polarity set). The application can use HSDI_DVALID or HSDI_SYNC to validate the HSDI data. DV-59AVi...
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Channel 6 information. MLPCM_LRCLK determines which channel is present. This signal also functions as FLWCTL_D0 in Flow Control mode MLPCM_LRCLK Audio MLPCM Interface Left-Right Clock. Multiple functions: DVD Audio LRCLK (I) DVD Audio LRCLK (O) Flow Control LRCLK (I/O) DV-59AVi...
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Test Mode. Used for Internal TI testing. Should be tied low for normal operation. TEST_MODE1 Test Mode. Used for Internal TI testing. Should be tied low for normal operation. TEST_MODE2 Test Mode. Used for Internal TI testing. Should be tied low TEST_MODE3 for normal operation. DV-59AVi...
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Timer TB3 (16 bit) Timer TB4 (16 bit) 16-bit core based CPU Timer TB5 (16 bit) Memory Program counter Registers Monitor timer (15 bit) Stack pointer DMAC (2 channel) Vector table D-A converter Flag register (8 bit × 2 channel) Multiplier DV-59AVi...
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VDD (2.5 V) for the core − PLL_VDD VDD (2.5 V) dedicated for PLL VPDX To be connected to ground TEST6 Input terminal dedicated for testing. To be connected to ground. − PLL_GND GND dedicated for PLL − IVDD VDD (3.3 V) for I/O DV-59AVi...
Super VCD Super Audio CD are closed. Except DV-59AVi • Use CD-R or CD-RW media for recording Other formats, including but not limited to the your MP3 files. following, are not playable in this player: •...
7.4 CLEANING Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Cleaning tools Pickup lenses Cleaning liquid : GEM1004 Cleaning paper : GED-008 DV-59AVi...
8. PANEL FACILITIES Front panel (DV-59AVi) (play) STANDBY/ON (DV-59AVi) Press to start or resume playback (when in Press to switch the player into standby. standby, this button will also switch the power • When the Pure Audio feature is switched on).
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14 Display The indicator lights when the Pure Audio feature is switched on. 15 Remote control sensor * These include i.LINK, HDMI, and the The remote control has a range of up to about coaxial and optical digital outputs. DV-59AVi...
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Rear panel (DV-59AVi) AUDIO OUT (2ch) HDMI OUT Two channel analog audio outputs for HDMI output providing a high quality inter- connection to your TV, AV receiver or stereo face for digital audio and video. system. CONTROL IN / OUT AUDIO OUT (5.1ch)
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Digital audio outputs for connection to a CONTROL IN / OUT PCM, Dolby Digital, DTS and/or MPEG- For passing remote control signals to other compatible AV receiver. Pioneer components. VIDEO OUT (1&2) AV CONNECTOR Standard video output(s) that you can AV CONNECTOR 1 (RGB)-TV/AV...
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Lights when a DTS soundtrack is playing. Indicates that the character display is showing a DVD-Audio group number TITLE Indicates that the character display is showing a DVD-Video title number. Lights when 2V/TruSurround is active. Indicates that the character display is showing a track number. DV-59AVi...
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Press to switch the player on or into standby. DISPLAY Press to display information about the disc playing. • DV-59AVi only – All buttons glow slightly in the dark for ease of use. • DV-868AVi and DV-668AV only – Press the AUDIO button on the right side of the remote to Press to select the audio channel or language.
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VCD or MP3 disc is loaded. command. OPEN/CLOSE 27 TV CONTROL buttons Press to open or close the disc tray. DV-59AVi only 15 ANGLE VOLUME Use to adjust the volume. Press to change the camera angle during DVD multi-angle scene playback.
DVD Data Disc GGV1133 diagnosis (ID data setting) 17P Flexible Cable GGF1157 Diagnosis of DVDM Assy Extension Board GGF1430 Diagnosis of DVDM Assy DVD Test Disc (DVD-Video) GGV1025 Check of DVD-Video DVD Test Disc (DVD-Audio) GGV1070 Check of DVD-Audio DV-59AVi...