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Sharp PG-M10SU Service Manual
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In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
Im lnteresse der Benutzersicherheit (erforderliche Sicherheitsregeln in einigen Ländern) muß das Gerät in seinen
Originalzustand gebracht werden. Außerdem dürfen für die spezifizierten Bauteile nur identische Teile verwendet
werden.
• SPECIFICATIONS .............................................. 2
• NOTE TO SERVICE PERSONNEL .................... 3
• OPERATION MANUAL ...................................... 4
• REPLACING THE LAMP .................................. 15
PRINCIPLE ...................................................... 16
• SAFETY DEVICE ............................................. 20
• TROUBLE SHOOTING TABLE ........................ 21
• BLOCK DIAGRAM ........................................... 43
• PARTS LIST ..................................................... 44
• PACKING OF THE SET ................................... 51
SERVICE MANUAL
SERVICE-ANLEITUNG
PG-M10SU/SE
MODELS
PG-M10XU/XE
MODELLE
CONTENTS / INHALT
Page
• TECHNISCHE DATEN ..................................... 22
• HINWEISE FÜR DAS
WARTUNGSPERSONAL ................................. 23
• BEDIENUNGSANLEITUNG ............................. 24
• ZERLEGUNG UND ZUSAMMENBAU ............. 30
• AUSWECHSELN DER LAMPE ........................ 35
• BLOCKDIAGRAMM FÜR OPTISHES
SYSTEMPRINZIP ............................................ 36
• OPTISCHE EINSTELLUNGEN UND
MESSUNG ....................................................... 37
• SICHERHEITSEINRICHTUNG ........................ 40
• FEHLERSUCHTABELLE ................................. 41
• BLOCKSCHALTBILD ....................................... 43
• ERSATZTEILLISTE .......................................... 44
• VERPACKEN DES GERÄTS ........................... 51

SHARP CORPORATION

1
DLP PROJECTOR
DLP PROJEKTOR
PG-M10SU/SE
PG-M10XU/XE
S90i7PG-M10SU
Seite

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Summary of Contents for Sharp PG-M10SU

  • Page 1: Table Of Contents

    PG-M10SU/SE PG-M10XU/XE SERVICE MANUAL SERVICE-ANLEITUNG S90i7PG-M10SU DLP PROJECTOR DLP PROJEKTOR PG-M10SU/SE MODELS PG-M10XU/XE MODELLE In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.
  • Page 2: Specifications

    PG-M10SU/SE PG-M10XU/XE Specifications...
  • Page 3: Note To Service Personnel

    3. Do not operate for more than 2 hours with the enclosure removed. » Please obtain a lens cap before servicing a model PG-M10SU/SE, PG-M10XU/XE that is received without one. » The color wheel is running at high speed. Do not touch it nor bring anything nearby.
  • Page 4: Location Of Controls

    PG-M10SU/SE PG-M10XU/XE Location of Controls...
  • Page 5 PG-M10SU/SE PG-M10XU/XE...
  • Page 6 PG-M10SU/SE PG-M10XU/XE Reomte Control...
  • Page 7 PG-M10SU/SE PG-M10XU/XE Connections...
  • Page 8 PG-M10SU/SE PG-M10XU/XE...
  • Page 9: Pin Assignments

    PG-M10SU/SE PG-M10XU/XE Pin Assignments Dimensions...
  • Page 10: Disassembly And Reassembly

    PG-M10SU/SE PG-M10XU/XE DISASSEMBLY AND REASSEMBLY 1. Preparations and precautions Tools required 1. Phillips screwdriver, Nos. 1 and 2 2. Phillips and bladed precision screwdrivers 3. Anti-static wrist band 4. Hexagonal wrench (opposite side: ___ mm) Precautions for disassembly and reassembly 1.
  • Page 11 PG-M10SU/SE PG-M10XU/XE 3) Speaker, buttons, etc. (See Fig. 3.) 5) Disassembling the front panel (See Fig. 5.) As shown in Fig. 3, remove the nuts, speaker button Remove the screw (S-12) shown in Fig. 5, and OP, and LED lens. Undo the hooks and remove detach the front door.
  • Page 12 PG-M10SU/SE PG-M10XU/XE 7) Lamp driver (See Fig. 7.) 9) Heat sink (See Fig. 9.) Remove the two screws (S-16 and S-17 each) Remove the two screws (S-11) shown in Fig. 9, and shown in Fig. 7, and dismount the lamp driver.
  • Page 13 PG-M10SU/SE PG-M10XU/XE 11)Projection lens (See Fig. 11.) Wheel Cover Remove the three screws (S-7) shown in Fig. 11, and detach the projection lens. Wheel Sensor Note: When reassembling, be careful not to damage the spherical mirror inside of the lens base.
  • Page 14 PG-M10SU/SE PG-M10XU/XE 14)Lamp housing (See Fig. 15.) 16)Front and rear feet (See Fig. 17.) Remove the three screws (S-7) shown in Fig. 15, As shown in Fig. 17, press the hook (1) first and and detach the lamp housing from the bottom cover.
  • Page 15: Replacing The Lamp

    PG-M10SU/SE PG-M10XU/XE REPLACING THE LAMP Tools required 1. A soft sheet on which the projector is placed upside down. It is to protect the unit against scratches. 2. Phillips screwdriver No. 1 Precautions in replacing and handling the lamp 1. Be sure to unplug the power cable before starting the procedure. (For prevention of electric shock) 2.
  • Page 16: Block Diagram Of Optical System Principle

    PG-M10SU/SE PG-M10XU/XE BLOCK DIAGRAM OF OPTICAL SYSTEM PRINCIPLE G B R W Names of parts and operating specifications 1 Lamp The AC light source lamp flickers 300 times per second. 2 RGBW color filter This color filter splits the light into RGB and W components.
  • Page 17: Optical Adjustment And Measuring

    PG-M10SU/SE PG-M10XU/XE OPTICAL ADJUSTMENT AND MEASURING 1.Adjustment of color wheel sensor Adjustment needed 1. When the color wheel unit has been replaced 2. When the color wheel sensor has been replaced 3. When the optical drive unit has been replaced (if a deviation from normal setting is found) 4.
  • Page 18 PG-M10SU/SE PG-M10XU/XE 2.Measuring illuminance Tools required 1. Personal computer (run on Windows 95/98) 2. Projection screen (normally white) 3. Light distribution point display program (Lumens.exe program commonly used for both models UP and U2) 4. Illumination meter Measuring lumen value Connect the projector to the PC, and starts lighting.
  • Page 19 PG-M10SU/SE PG-M10XU/XE 3.Precautions in disassembling the optical mechanism DMD assembly This assembly can be disassembled. But be care- Color wheel ful not to allow dust and fingerprint on it. Otherwise Once disassembled, this part may the images may be adversely affected.
  • Page 20: Safety Device

    PG-M10SU/SE PG-M10XU/XE SAFETY DEVICE 1.Internal temperature detection The lamp housing has a built-in thermostat which puts out the lamp when the temperature becomes 110°C. Similarly, the power supply unit and lamp driver have thermostats which terminate power supply and driver operation when the temperature reaches 120°C and 115°C, respectively.
  • Page 21: Troubleshooting Table

    PG-M10SU/SE PG-M10XU/XE TROUBLESHOOTING TABLE 1.Troubleshooting in general Symptom Possible causes Correction 1. Connect the power cable correctly. Power is not supplied. 1. Power cable not connected to power 2. Replace the power cable. The unit does not go into outlet.
  • Page 22: Block Diagram

    PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code BLOCK DIAGRAM / BLOCKSCHALTBILD SPEAKER IR-SENSOR PORM POPA CN20 POSP COLOR WHEEL POWER SUPPLY WHEEL-SENSOR F/E PWB UNIT LAMP DRIVER PODC PODB POLB POLA PODA LAMP-SW...
  • Page 23: Parts List

    MARKIERUNG : ERSATZTEILE-LIEFERUNG in USA: Contact your nearest SHARP Parts Distributor. For location of SHARP Parts Distributor, Please call Toll-Free; 1-800-BE-SHARP in CANADA: Contact SHARP Electronics of Canada Limited Phone (416) 890-2100. MARK: SPARE PARTS-DELIVERY SECTION Ref. No. Part No.
  • Page 24 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code S-20 S-20 S-22 S-12...
  • Page 25 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code 9FU770417100 J Lamp House Ass’y-U CABINET AND MECHANICAL PARTS Not Available – Lamp House-U — (Continued) Not Available – Lamp House Mesh — Not Available – Lamp House Guard —...
  • Page 26 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code 9FU770825200 J Insulation Sheet DC-2 CABINET AND MECHANICAL PARTS 9FU770424000 J Insulation Sheet DC-3 (Continued) 9FU770314000 J Rear Foot 9FU770320000 J Rear Foot Rubber 9FU770322000 J Front Foot...
  • Page 27 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code 9FU770157000 J Condenser Lens Ass’y CABINET AND MECHANICAL PARTS 9FU770130000 J Colour Wheel Ass’y (Continued) 9FU770139000 J Wheel Cover 9FU770140000 J Rubber Sheet 9FU770504000 J Wheel Sensor Board Ass’y...
  • Page 28 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code 9FU770822100 J Lens Attention Indication CABINET AND MECHANICAL PARTS Plate (Continued) 9FU770822200 J Lamp Caution Sheel A 9FU770824000 J Hot Caution Sheel 3 9FU770824100 J Thunder Caution Indication AD...
  • Page 29: Supplied Accessories

    PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code SCREWS, NUTS AND WASHERS SUPPLIED ACCESSORIES 9FU957620020 J Washer, x1 9FU770822600 J Packing Case (PG-M10S) 9FU951122551 J Screw, x4 9FU770822500 J Packing Case (PG-M10X) 9FU953930650 J Screw, x1...
  • Page 30 PG-M10SU/SE PG-M10XU/XE Ref. No. Part No. Description Code Ref. No. Part No. Description Code PACKING OF THE SET / VERPACKEN DES GERÄTS 113 114 115 116...
  • Page 31 Code Ref. No. Part No. Description Code COPYRIGHT © 2000 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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