Yamaha XP560D Manuals

Manuals and User Guides for Yamaha XP560D. We have 3 Yamaha XP560D manuals available for free PDF download: Service Manual, Manual, Owner's Manual

Yamaha XP560D Service Manual (688 pages)

Brand: Yamaha | Category: Motorcycle | Size: 18.97 MB

Table of Contents

7
- General Information
  9
  - Identification
    10
    
    Vehicle Identification Number
    10
    
    Model Label
    10
  - Features
    11
    
    Multi-Function Display
    11
    
    Canceling the Sidestand Alarm Beeper
    20
  - Special Tools
    21
Specifications

29
- General Specifications
  30
- Engine Specifications
  31
- Chassis Specifications
  36
- Electrical Specifications
  38
- Tightening Torques
  40
  - Engine Tightening Torques
    40
  - Chassis Tightening Torques
    40
- Cable Routing
  42
Periodic Checks and Adjustments

91
- General Maintenance and Lubrication Chart
  93
- Introduction
  93
- Periodic Maintenance
  93
- Periodic Maintenance Chart for the Emission Control System
  93
- Checking the Fuel Line
  96
- Checking the Vehicle Using the Yamaha Diagnostic Tool
  96
- Adjusting the Valve Clearance
  97
- Checking the Spark Plugs
  97
- Checking the Engine Idling Speed
  100
- Synchronizing the Throttle Bodies
  101
- Checking the Throttle Body Joints
  102
- Checking the Cylinder Head Breather Hose
  103
- Checking the Exhaust System
  103
- Adjusting the Exhaust Gas Volume
  104
- Checking the Canister
  104
- Replacing the Air Filter Element and Cleaning the Check Hose
  104
- Cleaning the V-Belt Case Air Filter Element
  105
- Adjusting the Front Disc Brake
  106
- Checking the Brake Fluid Level
  106
- Checking the Brake Operation
  106
- Adjusting the Rear Disc Brake
  107
- Checking the Front Brake Pads
  107
- Bleeding the Hydraulic Brake System
  108
- Checking the Front Brake Hoses
  108
- Checking the Rear Brake Hose
  108
- Checking the Rear Brake Pads
  108
- Adjusting the Rear Brake Lock Cable
  109
- Checking the Rear Brake Lock
  110
- Checking the Rear Brake Lock Pads
  110
- Checking the Tires
  111
- Checking the Wheels
  111
- Checking the Drive Belt
  112
- Checking the Swingarm Operation
  112
- Checking the Wheel Bearings
  112
- Drive Belt Tension
  113
- Lubricating the Drive Pulley and Drive Axle
  114
- Checking and Adjusting the Steering Head
  115
- Lubricating the Steering Head
  116
- ADJUSTING the REAR SHOCK ABSORBER ASSEMBLY (for XP560D)
  117
- Checking the Centerstand
  117
- Checking the Chassis Fasteners
  117
- Checking the Front Fork
  117
- Checking the Rear Shock Absorber Assembly
  117
- Checking the Sidestand
  117
- Checking the Sidestand Switch
  117
- Lubricating the Centerstand
  117
- Lubricating the Levers
  117
- Lubricating the Sidestand
  117
- Checking the Connecting Arm and Relay Arm
  118
- Changing the Engine Oil
  119
- Checking the Engine Oil Level
  119
- Checking the Coolant Level
  121
- Measuring the Engine Oil Pressure
  121
- Checking the Cooling System
  122
- Changing the Coolant
  123
- Replacing the V-Belt
  124
- Checking and Lubricating the Cables
  125
- Checking the Brake Light Switches
  125
- Checking the Throttle Grip
  125
- Adjusting the Headlight Beams
  126
- Checking and Charging the Battery
  126
- Checking the Fuses
  126
Chassis

127
- General Chassis (1)
  
  130
  - ADJUSTING the WINDSHIELD HEIGHT (for XP560E)
    136
  - Removing the Front Cover
    136
  - Removing the Side Panel
    137
  - Installing the Side Panel
    138
  - Removing the Inner Panel
    138
  - Removing the Battery Cover
    139
- General Chassis (2)
  
  140
  - Removing the Side Cover
    144
  - Removing the Rear Side Cowling
    144
  - Removing the Footboard
    144
  - Removing the Rear Cover
    145
- General Chassis (3)
  
  146
  - INSTALLING the WINDSHIELD DRIVE UNIT (for XP560D)
    150
- Front Wheel
  
  151
- Rear Wheel
  
  159
- Front Brake
  
  167
- Rear Brake
  
  179
- ABS (Anti-Lock Brake System)
  
  196
- Handlebar
  
  203
  - Removing the Handlebar
    207
  - Checking the Handlebar
    207
  - Installing the Handlebar
    207
  - Adjusting the Accelerator Position Sensor
    209
- Front Fork
  
  210
  - Removing the Front Fork Legs
    212
  - Disassembling the Front Fork Legs
    212
  - Checking the Front Fork Legs
    213
  - Assembling the Front Fork Legs
    214
  - Installing the Front Fork Legs
    218
- Steering Head
  
  219
  - Removing the Lower Bracket
    221
  - Checking the Steering Head
    221
  - Installing the Steering Head
    221
- Belt Drive
  
  223
  - Checking the Drive Belt
    224
  - Installing the Drive Belt and Drive Pulley
    224
- Rear Shock Absorber Assembly
  
  225
- Swingarm
  
  229
  - Removing the Swingarm
    231
  - Checking the Swingarm
    231
  - Installing the Swingarm
    231
Engine

233
- Lubrication System Chart and Diagrams
  
  236
  - Engine Oil Lubrication Chart
    236
  - Lubrication Diagrams
    237
- Engine Inspection
  
  241
  - Measure the Compression Pressure
    241
- Engine Removal
  
  242
  - Installing the Engine
    246
- Camshafts
  
  247
  - Removing the Camshafts
    249
  - Checking the Camshafts
    249
  - Checking the Camshaft Sprockets
    251
  - Checking the Timing Chain Guides
    251
  - Checking the Timing Chain Tensioner
    251
  - Installing the Camshafts
    252
- Cylinder Head
  
  255
  - Removing the Cylinder Head
    256
  - Checking the Cylinder Head
    256
  - Installing the Cylinder Head
    256
- Valves and Valve Springs
  
  258
  - Removing the Valves
    259
  - Checking the Valves and Valve Guides
    259
  - Checking the Valve Seats
    261
  - Checking the Valve Springs
    262
  - Checking the Valve Lifters
    263
  - Installing the Valves
    263
- Cylinder and Pistons
  
  265
  - Removing the Piston
    266
  - Checking the Cylinders and Pistons
    266
  - Checking the Piston Rings
    267
  - Checking the Piston Pins
    268
  - Installing the Piston and Cylinder
    268
- Electric Starter
  
  270
  - Checking the Starter Motor
    272
  - Assembling the Starter Motor
    273
  - Installing the Starter Motor
    273
- V-Belt Automatic Transmission
  
  274
- Generator and Starter Clutch
  
  284
  - Removing the Generator
    287
  - Removing the Starter Clutch
    287
  - Checking the Starter Clutch
    288
  - Checking the Oil Strainer
    288
  - Assembling the Oil Tank
    288
  - Installing the Starter Clutch
    288
  - Installing the Generator
    288
- Clutch
  
  290
  - Removing the Clutch
    293
  - Disassembling the Clutch
    293
  - Checking the Friction Plates
    294
  - Checking the Clutch Plates
    294
  - Checking the Clutch Damper Springs
    294
  - Checking the Clutch Spring Plate
    295
  - Checking the Clutch Springs
    295
  - Checking the Clutch Housing
    295
  - Checking the Clutch Boss
    295
  - Checking the Pressure Plate and Thrust Plate
    295
  - Assembling the Clutch
    295
  - Installing the Clutch
    296
- Oil Pump
  
  298
  - Checking the Oil Pump
    300
  - Checking the Relief Valve
    300
  - Checking the Oil Pipes
    300
  - Checking the Oil Pump Drive Chain
    300
  - Assembling the Oil Pump
    300
  - Installing the Oil Pump
    300
- Crankcase
  
  301
  - Assembling the Centerstand
    305
  - Disassembling the Crankcase
    306
  - Checking the Crankcase
    306
  - Checking the Timing Chain
    306
  - Assembling the Crankcase
    306
- Crankshaft
  
  308
- Transmission
  
  318
  - Checking the Transmission
    319
Cooling System

321
- Cooling System Diagrams
  
  322
- Radiator
  
  324
  - Checking the Radiator
    326
  - Installing the Radiator
    326
- Oil Cooler
  
  328
  - Checking the Oil Cooler
    329
  - Installing the Oil Cooler
    329
- Thermostat
  
  330
  - Checking the Thermostat
    331
  - Installing the Thermostat Assembly
    331
- Water Pump
  
  332
  - Disassembling the Water Pump
    334
  - Checking the Water Pump
    334
  - Assembling the Water Pump
    334
  - Installing the Water Pump
    335
Fuel System

337
- Fuel Tank
  
  340
  - Checking the Fuel Pump Body
    340
  - Checking the Fuel Pump Operation
    340
  - Removing the Fuel Pump
    340
  - Removing the Fuel Tank
    340
  - Checking the Rollover Valve
    341
  - Installing the Fuel Pump
    341
  - Installing the Fuel Tank
    341
- Throttle Body
  
  344
  - Checking the Injectors (before Removing)
    346
  - Removing the Fuel Hose (Fuel Rail Side)
    346
  - Removing the Injectors
    346
  - Checking the Injectors
    346
  - Checking and Cleaning the Throttle Bodies
    347
  - Replacing the Throttle Bodies
    348
  - Installing the Injectors
    348
  - Checking the Injector Pressure
    349
  - Checking the Fuel Pressure
    349
  - Installing the Fuel Hose (Fuel Rail Side)
    350
  - Adjusting the Throttle Position Sensor
    350
Electrical System

353
- Ignition System
  
  356
  - Circuit Diagram
    356
  - Troubleshooting
    360
- Electric Starting System
  
  362
  - Circuit Diagram
    362
  - Starting Circuit Cut-Off System Operation
    366
  - Troubleshooting
    368
- Charging System
  
  372
  - Circuit Diagram
    372
  - Troubleshooting
    376
- Lighting System
  
  378
  - Circuit Diagram
    378
  - Troubleshooting
    382
- Signaling System
  
  384
  - Circuit Diagram
    384
  - Troubleshooting
    388
- Cooling System
  
  394
  - Circuit Diagram
    394
  - Troubleshooting
    398
- Fuel Pump System
  
  400
  - Circuit Diagram
    400
  - Troubleshooting
    404
- WINDSHIELD DRIVE SYSTEM (for XP560D)
  
  406
  - Circuit Diagram
    406
  - Troubleshooting
    408
- GRIP WARMER SYSTEM (for XP560D)
  
  410
  - Circuit Diagram
    410
  - Troubleshooting
    412
- SEAT HEATER SYSTEM (for XP560D)
  
  416
  - Circuit Diagram
    416
  - Troubleshooting
    418
- Smart Key System
  
  422
  - Circuit Diagram
    422
  - Troubleshooting
    426
  - Smart Key System Self-Diagnosis
    433
  - Smart Key System Emergency Mode
    435
  - Registering a Smart Key
    437
  - Disabling a Smart Key
    439
  - Replacing the Remote Control Unit, Steering Lock, and Ecu
    440
  - Replacing the Remote Control Unit
    440
  - Replacing the Steering Lock Unit
    440
  - Replacing the Ecu
    440
  - Replacement Parts List
    441
- Electrical Components
  
  443
Self Diagnostic

469
- Self-Diagnostic Function
  
  475
  - Glossary
    475
  - Outline
    475
  - Checking the Warning Light
    476
  - Ydt
    477
  - Parts Connected to the Ecu
    477
  - Parts Connected to the Abs Ecu
    478
  - Precautions for Road Test
    478
- System Diagram
  
  479
  - Ecu Circuit Diagram
    479
  - Ecu Coupler Layout
    482
- Fuel Injection System
  
  486
- CRUISE CONTROL SYSTEM (for XP560D)
  
  492
- ABS (Anti-Lock Brake System)
  
  500
  - Circuit Diagram
    500
  - Abs Components Chart
    504
  - Abs Coupler Location Chart
    505
  - Maintenance of the Abs Ecu
    506
  - Abs Troubleshooting Outline
    506
  - Basic Instructions for Troubleshooting
    507
  - [A] Checking the Abs Warning Light
    509
  - [A-1] Only the Abs Warning Light Fails to Come on
    509
  - [A-2] All Indicator Lights Fail to Come on
    509
  - [A-3] the Abs Warning Light Comes on
    509
  - [A-4] Only the Abs Ecu Fails to Communicate
    509

Yamaha XP560D Manual (146 pages)

Brand: Yamaha | Category: Motorcycle | Size: 4.81 MB

Owner's Manual

1
- Table of Contents
  1
- Read this Manual Carefully before Operating this Vehicle
  2
Table of Contents

8
- Location of Important Labels
  10
- Safety Information
  12
- Further Safe-Riding Points
  16
- Helmets
  17
- Description
  19
- Left View
  19
- Right View
  20
- Controls and Instruments
  21
- Smart Key System
  22
- Operating Range of the Smart Key System
  23
- Handling of the Smart Key and Mechanical Key
  24
- Smart Key
  26
- Replacing the Smart Key Battery
  27
- Powering on the Vehicle
  28
- Powering off the Vehicle
  29
- How to Lock the Steering
  30
- How to Lock the Centerstand
  31
- Fuel Tank Cap Opening and Closing
  32
- Seat Opening and Closing
  33
- Smart Features (Communication Control Unit)
  34
- Smartphone Connectivity System
  34
- Initial Setup
  36
- Navigation System: Garmin Motorize
  41
- Telephone
  42
- Connection Troubleshooting
  44
- Handlebar Switches
  45
- Instrument and Control Functions
  45
- Indicator Lights and Warning Lights
  47
- Cruise Control System (XP560D)
  49
- Display
  51
- Pop-Up Menu System
  58
- D-Mode (Drive Mode)
  70
- Front Brake Lever
  71
- Rear Brake Lever
  71
- Anti-Lock Brake System (ABS)
  72
- Rear Brake Lock Lever
  72
- Traction Control System
  73
- Fuel
  74
- Adjusting the Rider Backrest
  76
- Catalytic Converter
  76
- Fuel Tank Overflow Hose
  76
- Storage Compartments
  77
- Windscreen (XP560)
  79
- Rear View Mirrors
  81
- Shock Absorber Assembly
  81
- Sidestand
  83
- USB Jack
  83
- Ignition Circuit Cut-Off System
  84
- For Your Safety - Pre-Operation Checks
  86
- Engine Break-In
  88
- Operation and Important Riding Points
  88
- Starting the Engine
  89
- Acceleration and Deceleration
  90
- Starting off
  90
- Braking
  91
- Tips for Reducing Fuel Consumption
  91
- Parking
  92
- Periodic Maintenance and Adjustment
  93
- Tool Kit
  94
- Periodic Maintenance Chart for the Emission Control System
  95
- General Maintenance and Lubrication Chart
  97
- Removing and Installing Panels
  101
- Checking the Spark Plugs
  103
- Canister
  104
- Engine Oil and Oil Filter Cartridge
  104
- Coolant
  107
- Why Yamalube
  107
- Replacing the Engine Air Filter Element and Cleaning the Check Hose
  109
- Checking the Engine Idling Speed
  110
- V-Belt Air Filter Elements
  110
- Tires
  111
- Valve Clearance
  111
- Cast Wheels
  113
- Adjusting the Rear Brake Lock Cable
  114
- Checking the Front and Rear Brake Lever Free Play
  114
- Checking the Rear Brake Lock
  115
- Checking the Brake Fluid Level
  116
- Checking the Front and Rear Brake Pads
  116
- Changing the Brake Fluid
  118
- Drive Belt
  118
- Checking and Lubricating the Cables
  119
- Checking and Lubricating the Throttle Grip
  119
- Checking and Lubricating the Centerstand and Sidestand
  120
- Lubricating the Front and Rear Brake Levers
  120
- Checking the Front Fork
  121
- Battery
  122
- Checking the Steering
  122
- Checking the Wheel Bearings
  122
- Replacing the Fuses
  124
- Troubleshooting
  127
- Vehicle Lights
  127
- Troubleshooting Chart
  129
- Emergency Mode
  131
- Care
  133
- Matte Color Caution
  133
- Scooter Care and Storage
  133
- Storage
  135
- Specifications
  137
- Consumer Information
  139
- Identification Numbers
  139
- Diagnostic Connector
  140
- Vehicle Data Recording
  140
- Index
  142

Yamaha XP560D Owner's Manual (126 pages)

Brand: Yamaha | Category: Motorcycle | Size: 22.64 MB

Read this Manual Carefully before Operating this Vehicle.

1
- Table of Contents
  1
Table of Contents

8
- Safety Information
  
  10
  - Further Safe-Riding Points
    14
- Description
  
  16
  - Left View
    16
  - Right View
    17
  - Controls and Instruments
    18
  - Smart Key System
    19
  - Operating Range of the Smart Key System
    20
  - Handling of the Smart Key and Mechanical Key
    21
  - Smart Key
    23
  - Replacing the Smart Key Battery
    24
  - Powering on the Vehicle
    25
  - Powering off the Vehicle
    26
  - How to Lock the Steering
    27
  - How to Lock the Centerstand
    28
  - Storage Compartment and Fuel Tank Access
    29
  - Parking Mode
    31
  - Cruise Control System (XP560D)
    32
- Special Features
  
  32
  - D-Mode (Drive Mode)
    34
  - Traction Control System
    35
  - Handlebar Switches
    37
- Instrument and Control Functions
  
  37
  - Indicator Lights and Warning
    38
  - Lights
    38
  - Speedometer
    40
  - Multi-Function Display
    41
  - Tachometer
    41
  - Front Brake Lever
    54
  - Rear Brake Lever
    54
  - Rear Brake Lock Lever
    54
  - Anti-Lock Brake System (ABS)
    55
  - Fuel Tank Cap
    56
  - Fuel
    57
  - Fuel Tank Overflow Hose
    58
  - Catalytic Converter
    59
  - Storage Compartments
    59
  - Windshield (XP560E)
    61
  - Rear View Mirrors
    62
  - Shock Absorber Assembly
    63
  - Auxiliary DC Jack
    64
  - Sidestand
    65
  - Ignition Circuit Cut-Off System
    66
- For Your Safety - Pre-Operation Checks
  
  68
- Operation and Important Riding Points
  
  70
  - Engine Break-In
    70
  - Starting the Engine
    71
  - Starting off
    72
  - Acceleration and Deceleration
    72
  - Braking
    72
  - Parking
    73
- Periodic Maintenance and Adjustment
  
  75
  - Tips for Reducing Fuel Consumption
    73
  - Tool Kit
    76
  - Periodic Maintenance Chart for the Emission Control System
    77
  - Periodic Maintenance Charts
    77
  - General Maintenance and Lubrication Chart
    79
  - Removing and Installing Panels
    83
  - Checking the Spark Plugs
    85
  - Canister
    86
  - Engine Oil and Oil Filter Cartridge
    86
  - Coolant
    89
  - Why Yamalube
    89
  - Replacing the Engine Air Filter Element and Cleaning the Check Hose
    91
  - Checking the Engine Idling Speed
    92
  - Checking the Throttle Grip Free Play
    92
  - Tires
    93
  - Valve Clearance
    93
  - Cast Wheels
    95
  - Adjusting the Rear Brake Lock Cable
    96
  - Checking the Front and Rear Brake Lever Free Play
    96
  - Checking the Rear Brake Lock
    97
  - Checking the Brake Fluid Level
    98
  - Checking the Front and Rear Brake Pads
    98
  - Changing the Brake Fluid
    99
  - Drive Belt
    100
  - Checking and Lubricating the Cables
    101
  - Checking and Lubricating the Throttle Grip and Cable
    101
  - Lubricating the Front and Rear Brake Levers
    101
  - Checking and Lubricating the Centerstand and Sidestand
    102
  - Checking the Front Fork
    103
  - Checking the Steering
    103
  - Battery
    104
  - Checking the Wheel Bearings
    104
  - Replacing the Fuses
    105
  - Replacing the License Plate Light Bulb
    108
  - Vehicle Lights
    108
  - Troubleshooting
    109
  - Troubleshooting Chart
    110
  - Emergency Mode
    112
- Scooter Care and Storage
  
  114
  - Care
    114
    
    Storage
    116
- Specifications
  
  118
  - Matte Color Caution
    114
- Consumer Information
  
  120
  - Identification Numbers
    120
  - Diagnostic Connector
    121
  - Vehicle Data Recording
    121
- Index
  
  123

Yamaha Categories

Motorcycle Musical Instrument Electronic Keyboard Receiver Amplifier

More Yamaha Manuals

Yamaha XP560D Manuals

Yamaha XP560D Service Manual (688 pages)

Table of Contents

Table of Contents

Specifications

Periodic Checks and Adjustments

Chassis

General Chassis (1)

General Chassis (2)

General Chassis (3)

Front Wheel

Rear Wheel

Front Brake

Rear Brake

ABS (Anti-Lock Brake System)

Handlebar

Front Fork

Steering Head

Belt Drive

Rear Shock Absorber Assembly

Swingarm

Engine

Lubrication System Chart and Diagrams

Engine Inspection

Engine Removal

Camshafts

Cylinder Head

Valves and Valve Springs

Cylinder and Pistons

Electric Starter

V-Belt Automatic Transmission

Generator and Starter Clutch

Clutch

Oil Pump

Crankcase

Crankshaft

Transmission

Cooling System

Cooling System Diagrams

Radiator

Oil Cooler

Thermostat

Water Pump

Fuel System

Fuel Tank

Throttle Body

Electrical System

Ignition System

Electric Starting System

Charging System

Lighting System

Signaling System

Cooling System

Fuel Pump System

WINDSHIELD DRIVE SYSTEM (for XP560D)

GRIP WARMER SYSTEM (for XP560D)

SEAT HEATER SYSTEM (for XP560D)

Smart Key System

Electrical Components

Self Diagnostic

Self-Diagnostic Function

System Diagram

Fuel Injection System

CRUISE CONTROL SYSTEM (for XP560D)

ABS (Anti-Lock Brake System)

Yamaha XP560D Manual (146 pages)

Table of Contents

Owner's Manual

Table of Contents

Yamaha XP560D Owner's Manual (126 pages)

Table of Contents

Read this Manual Carefully before Operating this Vehicle.

Table of Contents

Safety Information

Description

Special Features

Instrument and Control Functions

For Your Safety - Pre-Operation Checks

Operation and Important Riding Points

Periodic Maintenance and Adjustment