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LZ200NETO
Yamaha LZ200NETO Manuals
Manuals and User Guides for Yamaha LZ200NETO. We have
3
Yamaha LZ200NETO manuals available for free PDF download: Service Manual, Supplementary Service Manual, Rigging Manual
Yamaha LZ200NETO Service Manual (386 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 8.67 MB
Table of Contents
How to Use this Manual
5
Chapter 1. General Information
8
Good Working Practices
11
Disassembly and Assembly
12
Removing and Installing
16
Chapter 2. Specifications
19
General Specifications
20
General Torques
32
Chapter 3. Periodic Inspections and Adjustments
33
Maintenance Interval Chart
35
Checking the Fuel Filter
38
Adjusting the Throttle Position Sensor
42
Adjusting the Engine Idling Speed
43
Checking the Drive Belt
45
Changing and Checking the Gear Oil
51
Checking the Battery
53
Checking the Spark Plugs
54
Lubrication Points
56
Chapter 4. Fuel System
57
Disassembling/Assembling the Vapor Separator
68
Removing/Installing the Pressure Regulator
71
Installing the Throttle Position Sensor
79
Disassembling/Assembling the Low-Pressure Fuel Line
102
Checking the Check Valve
103
Checking the Fuel Pumps
108
Chapter 5. Power Unit
115
Removing the Flywheel Magnet Assembly
118
Installing the Flywheel Magnet Assembly
119
Disconnecting/Connecting the Hoses
122
Removing/Installing the Power Unit
126
Disassembling/Assembling the Junction Box Assembly
137
Checking the Cylinder Heads
159
Checking the Pressure Control Valve
162
Checking the Cylinder Body
172
Chapter 6. Lower Unit
180
Installing the Propeller
187
Disassembling/Assembling the Propeller Shaft Assembly
197
Installing the Propeller Shaft Housing Assembly
201
Installing the Pinion
207
Disassembling/Assembling the Propeller Shaft Housing Assembly
222
Selecting the Pinion Shims
239
Selecting the Forward Gear Shims
241
Selecting the Reverse Gear Shims
243
Measuring the Reverse Gear Backlash
253
Selecting the Propeller Shaft Shims
261
Chapter 7. Bracket Unit
273
Disassembling/Assembling the Upper Case Assembly
283
Installing the Power Trim and Tilt Motor
298
Installing the Trim Rams
314
Chapter 8. Electrical Systems
316
Electrical Components
319
Wire Harness
324
Measuring a Low Resistance
328
Ignition System
329
Checking the Ignition Spark Gap
330
Measuring the Pulser Coil Output Peak Voltage
333
Checking the Spark Plug Caps
334
Ignition Control System
335
Checking the Shift Position Switch
339
Fuel Control System
340
Checking the Intake Air Temperature Sensor
345
Checking the Fuel Injectors
346
Checking the Water Detection Switch
348
Starting System
349
Checking the Magnetic Switch Relay
357
Charging System
359
Oil Feed Pump Control System
362
Power Trim and Tilt System
365
Checking the Armature
371
Chapter 9. Trouble Analysis
373
Wiring Diagram
383
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Yamaha LZ200NETO Rigging Manual (226 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 7.75 MB
Table of Contents
Table of Contents
5
Top Cover Pictograph Description
8
Uncrating Procedure (for Typical Steel Frame)
9
Mounting the Outboard Motor
11
Water Level Guideline (4-Stroke Engines)
15
Adjusting Twin Motors
16
Mounting the Remote Oil Tank
16
Remote Oil Tank Dimensions
16
Notice for Mounting the Remote Oil Tank
17
Outboard Motor Dimensions
18
Overall Dimension Items
18
Overall Dimensions (2-Stroke)
20
Overall Dimensions (4-Stroke)
27
Clamp Bracket Dimension Items
34
Clamp Bracket Dimensions
35
Propellers
59
Propeller Specifications
60
Propeller Types
60
Propeller Identification
62
2009 Propeller Applications
63
Standard, Dual Thrust & Weedless Propellers
63
Reliance Series Propellers
66
Saltwater Series Propellers
67
Saltwater Series Ιι Propellers
67
Saltwater Series Hs4 Propellers
67
Saltwater Series Xl Propellers
68
Vmax Series Propellers
68
Performance Propellers
68
High Performance Propellers
68
Propeller Selection
63
Wot Operation Range Table
69
Remote Controls
71
Remote Control Applications
72
Remote Switch Applications
85
Remote Control Cables
94
Remote Control Attachment Kit
96
Steering Hook
98
Steering Guide Attachment Kit
101
Conventional Wire Harness
103
Digital Electronic Control Wire Harness
105
Tiller Handles
107
6X4 Multi-Function Tiller Handle
108
Multi-Function Tiller Handle Kit (for Us)
108
Wiring Diagram (for Us)
113
Multi-Function Tiller Handle Kit (for Japan)
114
Multi-Function Tiller Handle Contents (for Others)
116
Tiller Handle Grommet Description
116
Steering Friction Contents
117
Conventional Gauge (6Y5 & 6Y7)
119
Mounting the Meters
122
Meter Mounting Procedure
122
Analog Gauge Illumination (6Y7 Type)
122
Analog Tachometer
123
Analog Tachometer Applications
123
Analog Tachometer Dimensions
124
Pole Number Set up
124
Digital Tachometer
125
Digital Tachometer Applications
125
Digital Tachometer Dimensions
125
Pole Number Set up
126
Speedometer
127
Speedometer Applications
127
Speedometer Dimensions
128
Water Pressure Damper (Op)
128
Speedometer Tube Routing
129
Digital Speedometer Set up
129
Fuel Management Gauge
130
Fuel Management Gauge Applications
130
Fuel Management Gauge Dimensions
131
Fuel Sender Installation
132
Wiring Description
133
Fuel Management Gauge Set up
135
Fuel Mgt Gauge with Speedometer Set up
135
Analog Trim Meter
136
Analog Trim Meter Applications
136
Analog Trim Meter Dimensions
136
Trim Sender Adjustment
136
Coolant Pressure Meter
137
Coolant Pressure Meter Applications
137
Coolant Pressure Meter Dimensions
137
Coolant Temp. Meter
138
Coolant Temp. Meter Applications
138
Coolant Temp. Meter Dimensions
138
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 2-Stroke Models)
139
Routing Coolant Temp. Lead
139
Routing the Coolant Press. Tube
140
Coolant Press. Sender And/Or Coolant Temp. Sender Installation (for 4-Stroke Models)
140
Sender Installation
142
Routing the Coolant Temp. Lead
142
Coolant Press. Tube
142
Sender Installation and Routing
143
Hour Meter
144
Hour Meter Applications
144
Wiring the Mechanical Hour Meter
145
Wiring the Digital Hour Meter
145
Voltage Meter
146
Voltage Meter Applications
146
Voltage Meter Dimensions
146
Wiring the Voltage Meter
146
Fuel Meter
147
Fuel Meter Applications
147
Fuel Meter Dimensions
147
Charge Warning Unit
148
Charge Warning Unit Applications
148
Wire Harnesses
149
Remote-Oil Tank Harness
149
Additional Accessory Lead
149
Meter Harness
150
Lamp Switch
151
Combination Trim and Oil Lead 1
151
Combination Trim and Oil Lead 2
151
Trim Meter Lead
151
Pt/T Switch Lead Extension
152
Trim and Oil Lead
152
Fuel Management Gauge Harness
152
Lighting Coil Extension Harness
152
Rectifier Kit
152
Wiring Diagrams
153
Wire Color Code
153
Digital Meter
154
Analog Meter (6Y7)
159
Interchangeability between Tachometer and Engine
161
Grommet Description
164
Digital Network Gauge (6Y8)
167
Digital Network Gauge Compatible Model
168
Digital Network Gauge Application
168
Square Style Gauge Application
168
Digital Network Gauge Dimensions
169
Round Style Gauge Application
169
Square Style Gauge Dimensions
169
Round Style Gauge Dimensions
170
Optional Equipments
171
Multi-Sensor Application
171
Fitting Plate
171
Speed Sensor Kit
172
Coolant Pressure Sensor Kit
172
Wire Harness
173
Main Bus Wire
173
Pigtail Bus Wire
173
Fuel Tank / Gps Wire
174
Hub
174
Wiring Diagrams
175
FUEL INJECTED F50-F250 [Mechanical RC] & HPDI ENGINES
175
F350/F300/F250 [Digital Electronic Control]
178
Initial Gauge Setup
183
Troubleshooting
184
Basic Requirements
185
Nmea0183 Compatible Equipments Connection
185
Battery
187
Recommended Battery
188
Battery Cable Length
189
Battery Wiring
190
Isolator Equipped Model (for over 150Ps Model)
190
Recommended Extension Length of Battery Cables
191
Recommended Battery Switch Capacity
193
Appendix
195
Model Name Designation
196
Us & Canada Model Identification
197
New Us & Canada Model Identification Code
197
Fuel System Vacuum Pressure Standard
198
Fuel Hose Routing Resistance Measuring Method
198
Lowest Vacuum Pressure Standard
199
Portable Fuel Tanks (Typical)
200
Fuel Pipes (Typical)
200
Pre-Delivery Inspection (Pdi) Checks
201
Conventional Rigging Kit Contents
202
Digital Tachometer Kit
202
Digital Tachometer and Speedometer Kit
202
Twin-Motor Kit
203
Remote Oil Tank Kit (for 2-Stroke Engine)
204
Digital Network Gauge Rigging Kit Contents
205
Square Style Gauge Rigging Kit for Us & Canada
205
Round Style Gauge Rigging Kit for Us & Canada
207
Square Style Gauge Rigging Kit for Europe
209
Round Style Gauge Rigging Kit for Europe
213
Transom Rigging Kit for Europe
215
Square Style Gauge Rigging Kit for Anz
216
Square Style Gauge Rigging Kit for Japan
217
Round Style Gauge Rigging Kit for Japan
218
2009 Manufacturing Start Serial Number
219
Yamaha LZ200NETO Supplementary Service Manual (304 pages)
Brand:
Yamaha
| Category:
Outboard Motor
| Size: 9.12 MB
Table of Contents
English
7
General Information
6
Table of Contents
7
Identification
13
Serial Number
13
Starting Serial Numbers
13
Special Tools
14
Measuring
14
Removing and Installing
17
General Specifications
20
Specifications
20
Maintenance Specifications
26
Power Unit
26
Lower Unit
28
Electrical
28
Power Unit
32
Lower Unit
34
Pinion Nut
96
Drive Shaft Holder
96
YB-06201 / 90890-06520 Pinion Nut Holder
96
90890-06505 Pinion Nut Holder Attachment
96
Oil Seals
101
Needle Bearing
101
Bearing/Oil Seal Attachment
101
YB-06196 / 90890-06610 Driver Rod
101
Puller so It Pushes against the Propel
123
Ler Shaft
123
Propeller Shaft Housing Puller . 1
123
YB-06207 / 90890-06502 Universal Puller
123
YB-06117 Guide Plate
123
90890-06501 Center Bolt
123
Center Bolt 10 N • M (1.0 Kgf • M, 7.2 Ft • Lb)
123
Drive Shaft (on the 22.4 MM (0.88 In)
124
Diameter Portion of the Drive Shaft)
124
Backlash Indicator
124
Unit and Have the Dial Gauge Plunger
124
Contact the Mark on the Backlash Indi- Cator
124
YB-07003 / 90890-07003 Dial Gauge Set
124
YU-03097 / 90890-01252 Magnetic Base
124
Français
159
Identification
165
Numero de Serie
165
Numeros de Debut de Serie
165
Outillage Special
168
Depose Et Installation
169
Specifications Generales
172
Moteur
174
Partie Electrique
175
Dimensions
176
Attache de Bague D'étanchéité/ Roulement
253
Tige D'entraînement
253
Ecrou de Pignon
254
Outil de Maintien D'arbre de Transmission
256
Attache de Support D'écrou de
256
Pignon
256
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