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Toro XL Series Manuals
Manuals and User Guides for Toro XL Series. We have
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Toro XL Series manual available for free PDF download: Service Manual
Toro XL Series Service Manual (135 pages)
Brand:
Toro
| Category:
Lawn Mower
| Size: 5.91 MB
Table of Contents
Table of Contents
6
Specifications
10
Specifi Cations
10
Dimensions
10
Hydro-Gear Hydrostatic Transaxle Usage
10
Turning Radius
11
Electrical System
11
Tecumseh Peerless Transaxles
11
1996 - Present
11
Torque Specifi Cations
12
Standard Torque for Dry, Zinc Plated, and Steel Fasteners (Inch Series)
13
Standard Torque for Dry, Zinc, and Steel Fasteners (Metric Fasteners)
14
Other Torque Specifi Cations
15
SAE Grade 8 Steel Set Screws
15
Thread Cutting Screws (Zinc Plated Steel)
15
Wheel Bolts and Lug Nuts
15
Equivalents and Conversions
16
Xl Gear Drive
18
XL Gear Drive Transaxle Installation - 915 Transaxle
21
XL Gear Drive Shift Lever Adjustment - 915 Transaxle
26
XL Gear Drive Brake Adjustment - 915 Transaxle
28
XL Gear Drive MST-205 Transaxle Removal
29
XL Gear Drive MST-205 Transaxle Installation
30
XL Gear Drive Shift Lever Adjustment, MST-205 Transaxle
31
Checking the Brake
32
Adjusting the Brake
32
XL Gear Drive Brake Adjustment, MST-205 Transaxle
32
XL Gear Drive Traction Drive Belt Replacement Procedure, MST-205 Transaxle
33
Cable Adjustment, Shift-On-The-Go, 915 and MST-205 Transaxle
36
Xl Hydrostatic Transaxles
38
Identifi Cation
38
Hydro-Gear 0500/0750 Transaxle
38
Hydro-Gear 0510 Transaxle
38
Internal Service
39
Troubleshooting Chart
39
Purging Procedures
40
Fluid Change
40
HXL Hydro Transaxle Removal - 2000 and Prior
40
Neutral Adjustmnet - HXL Hydro - 2000 and Prior
47
Brake Adjustment - HXL Hydro - 2000 and Prior
48
Traction Drive Belt Replacement on HXL Hydro - 2000 and Prior
50
HXL Hydro Transaxle Removal - 2001 and Later
53
HXL Hydro Transaxle Installation - 2001 and Later
55
Neutral Adjustment - HXL Hydro - 2001 and Later
57
Brake Adjustment - HXL Hydro - 2001 and Later
58
Traction Drive Belt Replacement - HXL Hydro - 2001 and Later
59
Chassis
63
Front Axle Removal
63
Upper Steering Shaft Removal (no Tilt Steering)
63
Steering Rack Removal
63
CHASSIS Front Axle Removal
63
Steering Assembly
64
Tilt Steering
65
Steering Shaft Removal (Tilt Steering)
66
Steering Tower Removal
66
Steering Tower Installation
67
Rear Body/Fender Assembly Removal
68
Installation of the Rear Body
70
Electric PTO Clutch Removal
72
Electric PTO Clutch Installation
73
Electrical System
76
Relay
76
Purpose
76
Location
76
How It Works
76
ELECTRICAL SYSTEM Relay
76
Testing
77
Solenoid
77
Purpose
77
Location
78
How It Works
78
Testing
78
Neutral Switch (Used on 1999 and Prior Lawn Tractors)
79
Purpose
79
Location
79
How It Works
79
Testing
79
PTO Switch
79
Location
80
ELECTRICAL SYSTEM Cont
80
Neutral Switch (Used on 2000 and Later Lawn Tractors)
80
Purpose
80
How It Works
80
Testing
80
Seat Switch
81
Purpose
81
Location
81
How It Works
81
Testing
81
Keychoice™ Reverse Operating System - Used on 1999 and Later XL Lawn Tractors
82
Testing the Keychoice™ Reverse Operating System
82
Checking the Keychoice™ System
82
Keychoice™ Reverse Operating System Switch
83
Purpose
83
How It Works
83
Testing
83
Reverse Switch
83
Location
84
How It Works
84
Testing
84
Keychoice™ Reverse Operating System Module
84
Purpose
84
Location
85
How It Works
86
Testing
86
Electric PTO Switch
86
Purpose
86
Location
86
How It Works
87
Testing
87
Electric PTO Clutch
87
Purpose
87
Location
87
Coil Resistance Measurement
87
Measuring Clutch Current Draw
88
MOWER 32" Mower
90
Mower
90
Removing 32" Mower
90
Installing 32" Mower
91
Blade Drive Belt
93
Removing the Blade Drive Belt
93
Installing the Blade Drive Belt
93
Side-To-Side Mower Leveling
94
Front-To-Rear Blade Slope
94
38" Mower
96
Removing 38" Mower
96
Installing 38" Mower
99
Blade Drive Belt
101
Removing the Blade Drive Belt
101
Installing the Blade Drive Belt
101
Side-To-Side Mower Leveling
101
Front-To-Rear Blade Slope
102
44" Mower
104
Removing 44" Mower
104
Installing 44" Mower
106
Installing 44" Recycler Baffl E
109
Removing 44" Recycler Baffl E
110
Blade Drive Belt
110
Removing the Blade Drive Belt
110
Installing the Blade Drive Belt
110
Adjusting Blade Brakes
111
Side-To-Side Mower Levleing
111
Front-To-Rear Blade Slope
112
32" Mower
116
32" Mower Brake Adjustment
116
38" Mower with Manual PTO Clutch
116
44" Mower with Manual PTO Clutch
117
44" Mower Brake Adjustment
117
38" Mower with Electric PTO Clutch
117
Removing 38" Mower with Electric PTO Clutch
117
Installing 38" Mower with Electric PTO Clutch
119
Replacing the Blade Drive Belt
122
Leveling 38" Mower from Side-To-Side
122
Removing the Blade Drive Belt, 38" Mower with Electric PTO Clutch
122
Installing the Blade Drive Belt, 38" Mower with Electric PTO Clutch
122
Adjusting 38" Mower Front-To-Rear Blade Slope
124
Removing 44" Mower with Electric PTO Clutch
125
44" Mower with Electric PTO Clutch
125
Installing 44" Mower with Electric PTO Clutch
127
Removing the Blade Drive Belt, 44" Mower with Electric PTO Clutch
130
Replacing the Blade Drive Belt, 44" Mower with Electric PTO Clutch
130
Leveling 44" Mower from Side-To-Side
131
Installing the Blade Drive Belt, 44" Mower with Electric PTO Clutch
131
Adjusting 44" Mower Front-To-Rear Blade Slope
132
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