Siemens SIRIUS 3RK3 Manuals

Manuals and User Guides for Siemens SIRIUS 3RK3. We have 5 Siemens SIRIUS 3RK3 manuals available for free PDF download: Equipment Manual, System Manual, Original Operating Instructions, Operating Instruction

Siemens SIRIUS 3RK3 Equipment Manual (402 pages)

Modular Safety System

Brand: Siemens | Category: Safety Equipment | Size: 8.81 MB

Table of Contents
3
About this Manual
11
Purpose of this Manual
11
Required Basic Knowledge
12
Validity Range
13
Topics Dealt with
14
Additional Documentation
15
Siemens Industry Online Support
16
Siemens Industry App
18
Configurator for Safety Relays
19
Evaluation of Safety Functions
20
User Responsibility for System Design and Function
21
Definitions
22
History
23
Product-Specific Information
25
General Safety Notes
25
Recycling and Disposal
27
Intended Use
28
Safety Information for Hazardous Areas
30
Current Information about Operational Safety
31
Security Information
32
Overview
33
3RK3 Modular Safety System
33
Applications
37
A Typical System Configuration of the MSS 3RK3 Main System
38
A Typical Configuration of the Subsystem with AS-Interface
39
MSS 3RK3 System Components
42
Features and Functions of the MSS 3RK3
47
Safety Systems - General Information
50
Safety Function
50
What Is Safety
51
Basic Terminology
51
Redundancy/Single-Channel and Two-Channel
51
Cross-Circuit Detection
52
Enabling Circuit
52
Solid-State Signaling Output
53
Feedback Circuit
53
Stop Categories
53
Start Function and Types
53
Two-Hand Operation/Synchronism
56
Discrepancy Monitoring
57
Sequence Monitoring
57
Startup Testing
57
Series Connection of Sensors
58
Getting Started with MSS 3RK3 Basic
61
Introduction
61
Hardware and Software Requirements
62
Task and Structure of the Example
63
Installation of the MSS 3RK3 Basic
64
Wiring of the MSS 3RK3 Basic
65
Configuration of the MSS 3RK3 Basic
68
Creating the Safety Program
69
Function Test of the MSS 3RK3 Basic
73
Description of the Hardware
75
Description of the Individual Modules
75
General Information on 3RK3 Central Units
75
Operating Elements on the 3RK3 Central Unit
75
3RK3 Basic Central Unit
76
Startup / Self-Test of the MSS 3RK3 Basic
80
3RK3 Advanced Central Unit
80
Startup / Self-Test of the MSS 3RK3 Advanced
85
3RK3 Asisafe Basic Central Unit
86
Startup/Self-Test of the MSS 3RK3 Asisafe Basic
90
3RK3 Asisafe Extended Central Unit
90
Startup/Self-Test of the MSS 3RK3 Asisafe Extended
95
General Information on Expansion Modules
96
Startup/Self-Test of the Expansion Modules
96
Expansion Module 4/8F-DI
97
Expansion Module 2/4F-DI 1/2F-RO
100
Expansion Module 2/4F-DI 2F-DO
103
Expansion Module 4F-DO
106
Expansion Module 4/8F-RO
108
Expansion Module 8DI
110
Expansion Module 8DO
112
3SK25 PROFINET Interface Module
113
3RK35 DP Interface Module
117
3SK26 Diagnostics Display
120
Mounting / Installing / Attaching
123
General Information
123
Mounting the Central Unit, Expansion Module, or DP Interface Module on a DIN Rail
125
Mounting the Central Unit, Expansion Module, or DP Interface Module on a Level Surface
125
Mounting the PROFINET Interface on a Standard Mounting Rail
126
Mounting the PROFINET Interface on a Level Surface
127
Installing the Diagnostics Display in a Control Cabinet Door / Switchboard
128
Removing the Central Unit, Expansion Module, or DP Interface Module from a Level Surface
129
Removing the Central Unit, Expansion Module, or DP Interface Module from a DIN Rail
130
Removing the Diagnostics Display
131
Disassembling the PROFINET Interface from a Level Surface
132
Disassembling Devices from a Standard Mounting Rail
132
Connecting / Wiring
134
General Information about Connection
134
Wiring Rules for Inputs and Outputs
134
Safety Information
134
Guidelines for Wiring the MSS 3RK3
136
Connecting Safety-Related Inputs
138
Connecting Non-Safety-Related Inputs
139
Connecting Safety-Related Semiconductor Outputs
140
Connecting Safety-Related Relay Outputs
141
Connecting Non-Safety-Related Outputs
143
Connecting the Central Unit, Expansion Module, or DP Interface
144
Connection Data for Terminal Blocks
144
Connecting Terminal Blocks
145
Connect the Interfaces (X1, X2)
147
Connecting a Diagnostics Display
150
Establishing a PROFIBUS DP Connection
151
Connecting the AS-I Bus
153
Disconnecting
154
Plugging in Terminal Blocks
156
Inserting and Sealing the Memory Module
157
Grounding
158
Connect 3SK25 PROFINET Interface
159
General Information about Connection
159
Terminal Assignment
160
Terminal Coding
161
Connecting the Screw-Type Terminals
162
Disconnecting the Screw-Type Terminals
162
Connecting the Push-In Terminals
163
Disconnecting the Push-In Terminals
165
Attaching the Terminals
166
Removing the Terminals
167
Establishing a 3SK25 PROFINET Interface Connection
168
Disassembly of the PROFINET Connector
170
Operation
171
Response Times
171
Notes and Definitions
171
Reaction Time of the Logic (in Error-Free Operation)
172
Fault Reaction Time of the Logic (Single-Channel Actuator Circuit)
173
Fault Reaction Time of the Logic (Two-Channel Actuator Circuit)
173
Reaction Times "Sensor - Actuator
174
Examples of the Total Response Time with MSS 3RK3 Advanced
178
Parameterizing in Safety es
185
Selection of Sensors and Actuators
188
Requirements for Sensors
188
Minimum Actuating Duration at the Inputs
188
Requirements for Actuators
188
Dark Test
189
Guidelines for Capacitive Loads
190
Guidelines for Inductive Loads
190
Commissioning
192
Modes
192
Integrating into DP Master Systems
194
DP Address of the DP Interface
194
Configuring in STEP 7 with GSD File
195
Failure and Restoration in the Case of PROFIBUS
196
Operating the 3RK35 DP Interface
197
Operator Controls and Display Elements on the DP Interface
197
Standard Mode with Status Display
198
Menu of the DP Interface
199
Setting the PROFIBUS Address
199
Restoring Factory Settings
201
Connecting to the AS-I Master Via AS-Interface
202
3RK3 Central Unit with AS-I Interface
202
Communication of MSS 3RK3 with AS-I Interface
203
Asisafe
204
Addressing and Configuring AS-I Components in Safety es
205
Overview of Possible Incoming and Outgoing AS-I Signals
206
Teaching the Code Sequences
208
Code Sequences
208
Teaching Code Sequences
208
Canceling Teaching of Code Sequences
211
Missing / Incorrect Code Sequences
211
Functions of the MSS 3RK3 on the AS-I Bus
214
Safety-Related Data Exchange, for Example, in Multiple Subnetworks
215
Simulated AS-I Slaves
216
Simulation of Non-Safety-Related AS-I Slaves
217
Simulation of Safety-Related AS-I Input Slaves
219
Control of Safety-Related AS-I Outputs
220
Representation of Safety-Related AS-I Outputs
224
MSS 3RK3 Advanced as the Safety Monitor
226
Monitoring of Non-Safety-Related AS-I Slaves
227
Monitoring of Safety-Related AS-I Input Slaves
229
Behavior on Failure of AS-I Components
232
Acknowledgement Behavior
232
Failure of an AS-I Slave
233
Failure of the AS-I Bus
233
Integration into PROFINET Master Systems
235
Setting the PROFINET Communication Parameters
235
Options
235
Setting and Transferring Device Names
236
Setting and Transferring the IP Parameters
238
Configuring in STEP 7 with GSD File
240
Failure and Restoration in the Case of PROFINET
241
Operating the 3SK25 PROFINET Interface
243
Displays on the 3SK25 PROFINET Interface
243
Defining PROFINET Communication Parameters
243
Restoring Factory Settings
244
Diagnostics / Service
245
Troubleshooting Procedure
246
Diagnostics Concept
247
Display Philosphy
248
Error Management
248
Diagnostics with Leds
253
SF" on the Expansion Module Lights up Red
256
Leds on the Modules
257
Displays on the 3RK3 Basic Central Unit
257
Displays on the 3RK3 Advanced Central Unit
259
Displays on the 3RK3 Asisafe Basic Central Unit
260
Displays on the 3RK3 Asisafe Extended Central Unit
262
Displays on the Expansion Module 4/8F-DI
264
Displays on Expansion Module 2/4F-DI 1/2F-RO
265
Displays on Expansion Module 2/4F-DI 2F-DO
266
Displays on Expansion Module 4F-DO
266
Displays on Expansion Module 4/8F-RO
267
Displays on Expansion Module 8DI
267
Displays on Expansion Module 8DO
267
Displays on the PROFINET Interface
268
Displays on the DP Interface
269
Displays on Diagnostic Display
269
LED Response for Various Element Functions
270
Monitoring Universal
270
Emergency Stop
271
Espe
272
Protective Door
273
Protective Door with Lock
274
Safety Shutdown Mat with NC Principle
276
Safety Shutdown Mat with Cross-Circuit Principle
277
Two-Hand Operation
278
Enabling Button
279
Mode Selector Switch
279
Muting Functions
280
Output Functions
281
Messages for AS-I 1
282
Diagnostics Via PROFINET
283
Using Data Sets
283
Description of the Diagnostic Data Sets
285
Diagnostics Using PROFIBUS
288
Using Data Sets
288
Structure of the Diagnostics Frame
290
Data Set 0
294
General Data Set 0
294
Data Set 0 in 3RK3 Central Unit
294
Data Set 0 in DP Interface
295
Data Set 1
295
Data Set 1 in the 3RK3 Central Unit
295
Data Set 1 in DP Interface
297
Diagnosis Using AS-Interface (CTT2 Protocol)
298
Diagnostics Concept Using the CTT2 Protocol
298
Diagnostics Using the CTT2 Protocol
298
Cyclic Data
300
Acyclic Data Transmission with Function Block
302
CTT2 Data Exchange
303
Structure of the Transfer Protocol
308
Error Codes "CTT2 Error Code
309
Diagnostics Using the CTT2 Protocol
310
Reading / Writing Data Set 3
310
Structure of the Element Data Blocks
311
Element Messages
312
Element Status
326
Diagnostics with Diagnostics Display
328
Diagnostics Display
328
Displays
329
Operator Controls and Displays on the Diagnostics Display
330
Menus
332
Messages
334
Status
338
System Configuration
341
Display Settings
344
Restoring Factory Settings
347
Module Replacement
349
Replacement of AS-I Components
351
Replacement of an AS-I Slave During Running Operation
351
Replacing an AS-I Slave in Different Subnetworks
353
Replacement of Multiple AS-I Slaves During Running Operation
354
Additional AS-I Slave in Running Operation
355
Replacement of MSS 3RK3 with AS-I Interface
355
Description of the Diagnostic Data Sets
357
Data Set 92
357
Technical Data
365
Technical Data in Siemens Industry Online Support
365
General Technical Data
366
3RK3 Basic Central Unit
367
3RK3 Advanced Central Unit
369
3RK3 Asisafe Basic Central Unit
371
3RK3 Asisafe Extended Central Unit
373
Em 4/8F-DI
375
Em 2/4F-DI 1/2F-Ro
376
Em 2/4F-DI 2F-Do
378
Em 4F-Do
379
Em 4/8F-Ro
380
Em 8Di
381
Em 8Do
382
PROFINET Interface Module
383
DP Interface Module
384
Diagnostics Display
385
Memory Module
386
Dimension Drawings
387
Diagnostics Display
393
PROFINET Interface
394
DP Interface
395
Index
397

Siemens SIRIUS 3RK3 System Manual (318 pages)

Modular Safety System Industrial Switchgear Monitoring and Control Devices

Brand: Siemens | Category: Security Sensors | Size: 13.34 MB

Table of Contents
5
1 About this Manual

13
- Purpose of this Manual
  13
- Required Basic Knowledge
  13
- Topics Dealt with
  13
- Validity Range
  14
- Additional Documentation
  14
- Definitions
  14
- Correction Sheet
  14
- User Responsibility for System Design and Function
  15
2 Product-Specific Information

17
3 Overview

23
- Introduction
  23
- A Typical System Configuration
  24
- System Components
  25
4 Getting Started

29
- Introduction
  29
- Hardware and Software Requirements
  29
- Task and Structure of the Example
  30
- Installing the MSS
  32
- Wiring the MSS
  33
- Configuring the MSS
  36
- Creating the Safety Program
  38
- MSS Function Test
  41
5 Description of the Hardware

43
6 Description of the Software

89
- Introduction
  89
- Overview
  89
- License-Dependant Available Menu Commands
  90
- Requirements
  93
- Installation and Program Start
  94
- Automation License Manager
  94
- Usage Authorizations Via the Automation License Manager
  94
- Installing the Automation License Manager
  95
- Rules for Using License Keys
  96
- Installation
  96
- Starting the Program
  97
- User Interface
  98
- Design of the User Interface
  98
- Toolbar
  99
- Status Bar
  100
- Description of the Menu Commands
  101
- Switching Device Menu
  101
- New
  101
- Open
  101
- Import
  101
- Open Online
  102
- Save
  102
- Save as
  102
- Export
  103
- Close
  103
- Information about the Print Options
  103
- Page Setup
  104
- Print Preview
  106
- Print
  106
- List of the Files Last Used
  107
- Exit
  107
- Edit Menu
  108
- Undo
  108
- Redo
  108
- Cut
  108
- Copy
  108
- Paste
  108
- Delete
  108
- Select All
  108
- Go to
  109
- Insert Comment
  109
- Realign Graphic
  109
- Interrupt Connection
  109
- Redraw Partial Connection
  110
- Add Diagram
  110
- Remove Diagram
  110
- Edit Terminal Identifier
  110
- Object Properties
  111
- Check Consistency
  111
- Password for Project Access
  111
- Forgot Password
  111
- Reset Password for Project Access
  112
- Password for Device Access
  112
- Password for Test Mode
  113
- Compare with File
  113
- Compare with Switching Device
  113
- Target System Menu
  114
- Load to Switching Device
  114
- Load to PC
  114
- Go Offline
  114
- Prepare Configuration Test
  115
- Approve Configuration
  116
- Cancel Configuration Release
  116
- Configuring Mode
  117
- Test Mode
  117
- Safety Mode
  117
- Commands
  118
- Diagnostics Configuration
  119
- Diagnostics Logic
  119
- View Menu
  120
- Zoom in
  120
- Zoom out
  121
- Zoom Dialog
  121
- Overall View
  121
- Highlight Signal Flow
  121
- Delete Highlighting
  121
- Navigation Window
  121
- Output Window
  121
- Catalog Window
  121
- Minimize / Restore Online Dialogs
  121
- Options Menu
  122
- Basic Settings
  122
- Modular Safety System es Settings - "General" Tab
  123
- Settings of Modular Safety System es - "Download Settings" Tab
  123
- Settings of Modular Safety System es - "Logic" Tab
  124
- Cross References
  124
- Symbol List
  124
- Release Information
  125
- Set PG/PC Interface
  125
- Help Menu
  125
- Help Topics
  125
- Info
  126
- Identification and Configuration
  127
- Identification
  127
- Central Unit
  127
- Marking
  128
- Project
  129
- Messages During the Consistency Check - Identification
  129
- Configuration
  131
- Main System
  131
- Swap Slots
  133
- Central Unit Properties
  133
- Properties of Interface Modules
  134
- Properties of Expansion Modules
  135
- Messages During the Consistency Check - Configuration
  136
- Logic Diagram
  137
- Overview
  137
- Features of the Logic Diagram
  138
- Symbols of the Toolbar in the Logic Diagram
  140
- Working with the Logic Diagram
  141
- Selecting Functions and Using Them in the Diagram
  141
- Connecting Functions
  141
- Selecting
  144
- Delete
  144
- Display of Graphical Conflicts
  144
- Realign Graphic
  145
- Move the Diagram
  147
- Zoom Dialog
  147
- Overall View
  150
- Inserting a Comment
  150
- Interrupt Connection
  151
- Redraw Partial Connection
  153
- Highlight Signal Flow
  154
- Delete Highlighting
  155
- Display Settings
  155
- Grids and Lines
  157
- Errors and System Callbacks
  158
- Connection Rules
  158
- Messages During the Consistency Check - Logic
  160
- Functions
  162
- Fixed-Value Parameters
  162
- Cell Functions
  165
- Input Cell
  165
  - Output Cell
    166
  - Monitoring Functions
    167
  - Emergency Stop
    167
  - ESPE (Electro-Sensitive Protective Equipment)
    169
  - Safety Shutdown Mat (NC Principle)
    171
  - Safety Shutdown Mat (Cross-Circuit Principle)
    172
  - Protective Door
    174
  - Enabling Button
    176
  - Two-Hand Operation
    177
  - Mode Selector Switch
    179
  - Status Functions
    181
  - Device Status
    181
  - Control Functions
    182
  - Device Command
    182
  - Logic Functions
    183
  - And
    183
  - Xor
    185
  - Nand
    186
  - Nor
    187
  - Negation (Neg)
    188
  - Flip-Flop
    189
  - Ff-Sr
    189
  - Counter Functions
    190
  - Counter (0 -> 1)
    190
  - Counter (1 -> 0)
    191
  - Counter (0 -> 1 / 1 -> 0)
    193
  - Timer Functions
    195
  - With on Delay
    195
  - With on Delay (Trigger)
    196
  - Passing Make Contact
    197
  - Passing Make Contact (Trigger)
    199
  - With off Delay
    200
  - With off Delay (Trigger)
    201
  - Clocking
    203
  - Start Functions
    204
  - Monitored Start
    204
  - Manual Start
    205
  - Output Functions
    206
  - Standard Output
    206
  - F Output
    207
7 Operator Control

209
- Response Times
  209
- Passwords
  212
- Planning/Configuring
  215
- Modes
  215
- Commissioning
  216
- Testing the Configuration
  218
- Forcing
  219
- Configuration Release
  221
- Safety Mode
  222
- Operation with MSS es
  224
- Comparison Function
  224
- Cross References
  225
- Symbol List
  226
- Integrating the Modular Safety System 3RK3 in DP Master Systems
  227
- Setting and Changing the DP Address
  227
- DP Interface
  228
- DP Interface Menu Navigation
  229
- Menu Mode with User Control
  229
- Configuration in STEP 7 HW Config
  233
- Failure and Restoration in the Case of PROFIBUS
  235
8 Diagnostics / Service

237
- Error Management
  237
- Diagnostics Via Leds
  240
- Displays on the 3RK3 Basic
  240
- Displays on the EM 4/8F-DI
  241
- Displays on the EM 2/4F-DI 1/2F-RO
  241
- Displays on the EM 2/4 F-DI 2 F-DO
  242
- Displays on the EM 4F-DO
  242
- Displays on the 4/8F-RO
  242
- Displays on the EM 8DI
  243
- Displays on the EM 8 DO
  243
- Displays on the DP Interface
  243
- Displays on the Diagnostics Module
  244
- Diagnostics with Diagnostics Module
  245
- Diagnostics Module
  245
- Displays
  246
- Operator Controls and Displays
  247
- Menus
  248
- Messages
  249
- Status
  251
- System Configuration
  253
- Display Settings
  255
- Diagnostics with MSS es
  258
- Diagnostics Configuration
  258
- Module Status
  258
- Dialog "Device Messages" > "Overview" Tab
  259
- Dialog "Device Messages" > "Configuring" Tab
  260
- Dialog "Device Messages" > "Hardware" Tab
  261
- Dialog "Device Messages" > "PROFIBUS DP" Tab
  262
- Dialog "Device Messages" > "Device Bus Interface" Tab
  262
- Diagnostics Logic
  263
- Monitoring
  263
- Element Messages
  264
- Diagnostics with Data Sets
  272
- Using Data Sets
  272
- Structure of the Diagnostics Frame
  274
- Data Set 0
  276
- General Data Set 0
  276
- Data Set 0 in MSS Central Unit
  276
- Data Set 0 in DP Interface
  277
- Data Set 1
  278
- Data Set 1 in the MSS Central Unit
  278
- Data Set 1 in DP Interface
  279
- Data Set 92
  280
- Restoring Factory Settings
  286
- Module Replacement
  288
9 Technical Data

291
- General Technical Data
  291
- Central Unit
  292
- Em 4/8F-DI
  293
- Em 2/4F-DI 1/2F-Ro
  294
- Em 2/4F-DI 2F-Do
  295
- Em 4F-Do
  296
- Em 4/8F-Ro
  297
- Em 8Di
  298
- Em 8Do
  299
- MSS DP Interface Module
  300
- Diagnostics Module
  300
- Memory Module
  301
- Dimension Drawings
  303
- A.1 Dimension Drawings
  303
- Evaluation/Feedback
  309
- Certificates
  311
  - C.1 Certificates
    311
  - Index
    313

Siemens SIRIUS 3RK3 Original Operating Instructions (21 pages)

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Table of Contents

1 About this Manual

2 Product-Specific Information

3 Overview

4 Getting Started

5 Description of the Hardware

6 Description of the Software

7 Operator Control

8 Diagnostics / Service

9 Technical Data

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