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LMV37.4 Series
Siemens LMV37.4 Series Manuals
Manuals and User Guides for Siemens LMV37.4 Series. We have
3
Siemens LMV37.4 Series manuals available for free PDF download: Basic Documentation
Siemens LMV37.4 Series Basic Documentation (267 pages)
Basic unit with integrated fuel-air ratio control for forced draft burner
Brand:
Siemens
| Category:
Controller
| Size: 4.93 MB
Table of Contents
Table of Contents
3
1 Safety Notes
10
Warning Notes
10
Mounting Notes
11
Installation Notes
12
Electrical Connection of the LMV37.4
13
Connection BC Interface Via Integrated RJ11 Jack (X56)
14
Electrical Connection of Flame Detectors
15
Commissioning Notes
15
Notes on Settings and Parameter Settings
17
Standards and Certificates
18
Service Notes
19
Life Cycle
19
Disposal Notes
19
2 Makeup of Structure / Function Description
20
For Europe
20
For North America
20
General Information
21
3 Type Summary
21
4 Technical Data
22
Basic Unit LMV37.4
22
Terminal Loading "Inputs
23
Terminal Loading "Outputs
23
Analog Output / Load Output X74 Pin 3
25
Cable Lengths
25
Cross-Sectional Areas
25
Connections of Actuators
25
Signal Cable AGV50 from AZL2 BC Interface
26
Environmental Conditions
26
Flame Detector
27
Ionization Probe
27
UV Flame Detectors QRA2 / QRA4 / QRA10
29
Photoresistive Flame Detectors QRB1 / QRB3
30
Yellow Flame Detector QRB4
31
Blue-Flame Detectors QRC
32
5 Dimensions
33
Lmv37.4
33
6 Display and Diagnostics
34
7 Basic Unit LMV37.4
34
Description of Inputs and Outputs
34
Flame Detectors
35
Loss of Flame
35
Extraneous Light
36
No Flame at the End of Safety Time
36
Flame Intensity
36
Supervision of Flame Detector
36
Flame Detection Sensitivity
37
Digital Inputs
38
Safety Loop X3-04 Pin 1 and 2
38
Burner Flange X3-03, Pin 1 and 2
39
Input for External Load Controller (on / OFF) X5-03, Pin 1
39
Inputs X5-03 Pin 2 and 3 (Open / Close or Stage 2 / Stage 3)
39
Air Pressure Switch X3-02
40
Gas Pressure Switch Valve Proving - or Heavy Oil Direct Start X9-04
41
Gas / Oil Pressure Switch-Min, Start Release Gas X5-01
43
Setting the Time for Making the Pressure Switch Test
45
Gas / Oil Pressure Switch-Max / or POC Contact, Start Release Oil / Additional Speed-Dependent Air Pressure Switch X5-02
46
Reset X8-04, Pin 1
49
Digital Outputs
50
Output Alarm Type No-SI - X3-05, Pin 2
50
Fan Motor Contactor Type si - X3-05, Pin 1
50
Fan Continuous Purging X3-05, Pin 3
50
Output Ignition Type si (IGNITION) X4-02
51
Outputs Fuel Valves Type si V1 / V2 / V3 / PV) X8-02, X7-01, X7-02
52
Output Safety Valve Type si X6-03
52
Output for Indication of Operation X8-04, Pin 2
52
Program Sequence
53
Time Parameters
53
Valve Proving
54
Valve Proving with Separate Pressure Switch X9-04
55
Valve Proving Via Gas Pressure Switch-Min X5-01
56
Lockout Phase (Phase 00)
56
Safety Phase (Phase 01)
57
Special Functions During the Program Sequence
58
Reset / Manual Lockout
58
Alarm Upon Start Prevention
59
Possible Start Preventions
60
Repetition Counter
60
Start Without Prepurging (as Per en 676)
63
Gas Shortage Program
64
Program Stop Function
65
Forced Intermittent Operation (<24 Hours)
65
Low-Fire Shutdown
65
Continuous Fan
66
Test Function for Approval of Burner - Loss-Of-Flame Test (TÜV Test)
67
Postpurging in the Lockout Position
68
Switching Back to Pilot
69
Fuel Trains (Application Examples)
71
Sequence Diagrams
80
Gas Direct Ignition "G", "G Mod", "G Mod Pneu
81
Gas Pilot Ignition 1 "Gp1", "Gp1 Mod", "Gp1 Mod Pneu
82
Gas Pilot Ignition 2 "Gp2", "Gp2 Mod", "Gp2 Mod Pneu
83
Light Oil Direct Ignition "Lo", "Lo Mod", "Lo 2-Stage", "Lo 3-Stage
84
Light Oil Pilot Ignition "Logp" "Logp Mod" "Logp 2 Stage
85
Heavy Oil Direct Ignition "Ho", "Ho Mod Separate Circulation Control", "Ho 2-Stage Separate Circulation Control
86
Heavy Oil Direct Ignition "Ho", "Ho Mod Without Circulation Control", "Ho 2- Stage Without Circulation Control", "Ho 3-Stage Without Circulation Control
87
Legend to the Sequence Diagrams
88
8 Selection of Operating Mode
91
Deleting Curves
93
9 Connection to Load Controllers
94
Load Controller on Contact X5-03 Pin 1
94
External Load Controller Via Contacts X5-03, Pin 2 / Pin 3
94
Default Output Via Building Automation - X92
97
Manual Output
99
Output with Curve Settings
99
External Load Controller Via Analog Input X64 Pin 1 / X64 Pin 2
100
Switching Thresholds for Modulating Operation
100
Switching Thresholds for Multistage Operation
101
Prioritization of Load Controller Sources
102
Emergency Operation with Several Load Controller Sources
103
Manual Control
103
10 Electronic Ratio Control
104
General
104
Behavior Outside the Operating Positions
104
Traveling Speed
104
Home Position
104
Prepurging
105
Ignition
105
Postpurging
105
Modulating Operation
106
Definition of Curves
106
Traveling Speed / Maximum Curve Slope
107
Entering the Running Position
108
Operating Position
108
Limitation of Modulation Range
109
Setting the Minimum and Maximum Output
110
Multistage Operation
111
Definition of Curves
111
Traveling Speed
111
Adjustment of Output
112
Entering the Operating Position
112
Operating Position
112
Limitation of Modulation Range
113
End of Operating Position
113
Notes on Settings and Parameter Settings
114
11 Actuators X53 / X54
115
Function Principle
115
Definition of Angles
115
Referencing
116
Reference Travel
118
Direction of Rotation
120
Monitoring the Actuator Positions
121
Changing the Error Detection Band for Monitoring the Actuator Positions
123
Forced Travel
123
Detection of Line Interruptions
123
Protection against Actuator Mixup
124
Proposal for Implementation
124
12 Fan Control
125
Function Principle
125
Activation of VSD/PWM Fan
125
VSD Control X74 Pin 3
126
PWM Fan Control X64 Pin 3
126
Safe Separation of Mains Voltage and Protective Extra Low-Voltage
127
Ramp Time
127
Acquisition of Speed
128
Acquisition of Speed with Proximity Switch
128
Acquisition of Speed with Hall Generator
129
Forced Travel Fan
130
Speed Control
130
Speed Supervision
131
Extended Speed Supervision
132
Setting the Parameters of VSD
133
Standardization of Speed
134
Control of Fan Motor with Pneumatic Fuel-Air Ratio Control
138
EMC of LMV37.4 and VSD
138
Special Conditions for PWM Fan in Electronic Fuel-Air Ratio Control System
138
Characteristics PWM Fan
139
Acquisition of Speed PWM Fan
140
Trim Function
141
Settings and Mode of Operation
142
Optional Internal Checks
143
External Tests (Optional)
145
Description of Connection Terminals
147
Vsd
147
PWM Fan
147
13 Load Output X74 Pin 3
148
Safe Separation of Mains Voltage and Extra Low-Voltage
148
Modulating Operation
149
2-Stage Operation
149
14 Fuel Meter Input X75 Pin 1 / X75 Pin 2
150
Configuration of Fuel Meter
150
Types of Fuel Meters
150
Configuration of Pulses Per Volume Unit
150
Reading and Resetting the Meter Readings
150
Fuel Throughput
151
Configuration
151
Reading out the Fuel Throughput
151
15 Connection and Internal Diagram
152
16 Special Feature: Burner Identification
153
17 Connection to Superposed Systems
153
General Information and Building Automation Functions
153
Modbus
155
18 PC Software ACS410
156
19 Error History
157
Error Classes
157
Makeup of Error History
158
20 Lifecycle Function
158
21 Safety Notes on Use of the AZL2
159
22 Operating Via AZL2
160
Description of Unit/Display and Buttons
160
Meaning of Symbols on the Display
161
Brightness of Display
161
Special Functions
161
Manual Lockout
161
Manual Control (Manual Request for Output)
162
Timeout for Menu Operation
162
Backup / Restore
163
Backup
164
Restore
166
23 Operation of LMV37.4 Via the AZL2
168
Normal Display
168
Display in Standby Mode
168
Display During Startup / Shutdown
168
Display of Program Phases
168
Display of Program Phase with Remaining Running Time until End of the Phase Is Reached
168
List of Phase Displays
169
Display of Operating Position
170
Fault Status Messages, Display of Errors and Info
171
Display of Errors (Faults) with Lockout
171
Reset
171
Activating Info / Service Mode from Lockout
171
Error with Safety Shutdown
172
General Information
172
Prevention of Startup
172
Safety Loop
172
24 Menu-Driven Operation
173
Assignment of Levels
173
25 Info Level
174
Display of Info Level
174
Display of Info Values (Examples)
175
Identification Date
175
Identification Number
175
Burner Identification
176
Number of Startups Resettable
177
Total Number of Startups
178
End of Info Level
178
26 Service Level
179
Display of Service Level
179
Display of Service Values (Example)
180
Number of Faults
180
Error History
180
Intensity of Flame
180
End of Service Level
181
27 Parameter Level
182
Entry of Password
183
Entry of Burner Identification
185
Change of Heating Engineer's Password
187
Change of Oem's Password
188
Use of Parameter Level
188
Structure of Parameter Levels
189
Parameters Without Index, with Direct Display
190
Using the Example of Parameter 208: Program Stop
190
Parameters Without Index, with no Direct Display (with Parameters Having a Value Range >5 Digits)
192
Using the Example of Parameter 162: Operating Hours Resettable
192
Parameter with Index, with Direct Display
194
Using the Example of Parameter 501: No-Flame Positions Fuel Actuator
194
Parameters with Index, with no Direct Display
196
Using the Example of Parameter 701: Errors
196
Fuel-Air Ratio Curves - Settings and Commissioning
199
Initial Commissioning
199
Setting Curvepoints P0 and P9 for Modulating Operation ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod")
202
Setting Curvepoints P0 and P9 for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
203
Warm Settings for Modulating Operation ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod")
204
Warm Settings for Modulating Mode ("G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu")
209
Cold Settings for "G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod
209
Cold Settings for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
210
Editing the Curvepoints
211
Interpolating the Curvepoints
212
Setting of Curvepoints for Multistage Mode ("Lo 2-Stage" and "Lo 3-Stage")215
215
Warm Settings for "Lo 2-Stage" and "Lo 3-Stage
216
Cold Settings for Multistage Mode ("Lo 2-Stage" and "Lo 3-Stage")
220
Intensity of Flame During Curve Settings
221
28 Parameter List LMV37.4
222
29 Error Code List (All LMV2 Types / LMV3 Types)
238
30 Revision History of LMV37.4
255
31 List of Figures
260
Advertisement
Siemens LMV37.4 Series Basic Documentation (235 pages)
Basic unit with integrated air-fuel ratio control for forced draft burners
Brand:
Siemens
| Category:
Controller
| Size: 4.89 MB
Table of Contents
Table of Contents
5
1 Safety Notes
12
Warning Notes
12
Mounting Notes
13
Installation Notes
14
Electrical Connection of the LMV37.4
15
Electrical Connection of Flame Detectors
16
Commissioning Notes
16
Notes on Settings and Parameter Settings
18
Standards and Certificates
19
Service Notes
19
Life Cycle
19
Disposal Notes
19
2 System Structure/Function Description
20
For Europe
20
For North America
20
General Information
21
3 Type Summary
21
4 Technical Data
22
Basic Unit LMV37.4
22
Terminal Loading "Inputs
22
Terminal Loading "Outputs
23
Analog Output / Load Output X74 Pin 3
25
Cable Lengths
25
Cross-Sectional Areas
25
Connections of Actuators
25
Signal Cable AGV50
26
Environmental Conditions
26
Flame Detector
27
Ionization Probe
27
UV Flame Detectors QRA2 / QRA4 / QRA10
29
Photoresistive Flame Detectors QRB
30
Blue-Flame Detectors QRC
31
5 Dimensions
32
Lmv37.4
32
6 Display and Diagnostics
33
7 Basic Unit
34
Description of Inputs and Outputs
34
Flame Detectors
35
Loss of Flame
36
Extraneous Light
37
No Flame at the End of Safety Time 1 (TSA1)
37
Flame Intensity
37
Supervision of Flame Detector
37
Digital Inputs
38
Safety Loop X3-04 Pin 1 and 2
38
(Burner Flange) X3-03, Pin 1 and 2
39
Input for External Controller (on / OFF) X5-03, Pin 1
39
Inputs X5-03 Pin 2 and 3 (Open / Close or Stage 2 / Stage 3)
39
Air Pressure Switch (APS) X3-02
40
Gas Pressure Switch Valve Proving (P LT) - or Heavy Oil Direct Start X9-04
41
Setting the Time for Making the Pressure Switch Test
44
Gas / Oil Pressure Switch-Max (Pmax) / or POC Contact, Start Release Oil X5-02
45
Reset X8-04, Pin 1
47
Digital Outputs
48
Output Alarm Type No-SI - X3-05, Pin 2
48
Fan Motor Contactor Type si - X3-05, Pin 1
48
Fan Continuous Purging X3-05, Pin 3
48
Output Ignition (Z) Type si (IGNITION) X4-02
49
Outputs Fuel Valves Type si (V1
50
Output Safety Valve (SV) Type si X6-03
50
Output for Indication of Operation X8-04, Pin 2
50
Program Sequence
51
Time Parameters
51
Valve Proving
52
Valve Proving with Separate Pressure Switch (P LT) X9-04
53
Valve Proving Via Gas Pressure Switch-Min X5-01
54
Lockout Phase (Phase 00)
54
Safety Phase (Phase 01)
55
Special Functions During the Program Sequence
56
Reset / Manual Lockout
56
Alarm Upon Start Prevention
57
Possible Start Preventions
58
Repetition Counter
58
Start Without Prepurging (as Per en 676)
61
Gas Shortage Program
61
Program Stop Function
62
Forced Intermittent Operation (<24 Hours)
62
Low-Fire Shutdown
62
Continuous Fan
63
Test Function for Approval of Burner - Loss-Of-Flame Test (TÜV Test)
64
Purging in the Lockout Position
65
Switching Back to Pilot
66
Fuel Trains (Application Examples)
69
Sequence Diagrams
78
Gas Direct Ignition "G", "G Mod", "G Mod Pneu
79
Gas Pilot Ignition 1 "Gp1", "Gp1 Mod", "Gp1 Mod Pneu
80
Gas Pilot Ignition 2 "Gp2", "Gp2 Mod", "Gp2 Mod Pneu
81
Light Oil Direct Ignition "Lo", "Lo Mod", "Lo 2-Stage", "Lo 3-Stage
82
Light Oil Pilot Ignition "Lo Gp
83
With Separate Circulation Control
84
Heavy Oil Direct Ignition "HO", "HO O. Umsp Mod", "HO O. Umsp 2-Stage", "HO O. Umsp 3-Stage" Without Separate Circulation Control
85
Legend to the Sequence Diagrams
86
8 Selection of Operating Mode
89
Deleting Curves
91
9 Connection to Load Controllers
92
Controller on Contact X5-03 Pin 1
92
External Load Controller Via Contacts X5-03, Pin 2 / Pin 3
92
Default Output Via Building Automation - X92
95
Manual Output
96
Output with Curve Settings
96
External Load Controller Via Analog Input X64 Pin 1 / X64 Pin 2
97
Switching Thresholds for Modulating Operation
97
Switching Thresholds for Multistage Operation
98
Prioritization of Load Sources
99
Emergency Operation with Several Load Controllers
99
Manual Control
99
10 Electronic Air-Fuel Ratio Control
100
General
100
Behavior Outside the Operating Positions
100
Traveling Speed
100
Home Position
100
Prepurging
101
Ignition
101
Postpurging
101
Modulating Operation
102
Definition of Curves
102
Traveling Speed / Maximum Curve Slope
103
Entering the Running Position
104
Operating Position
104
Limitation of Modulation Range
105
Setting the Minimum and Maximum Output
106
Multistage Operation
107
Definition of Curves
107
Traveling Speed
107
Adjustment of Output
108
Entering the Operating Position
108
Operating Position
108
Limitation of Modulation Range
109
End of Operating Position
109
Notes on Settings and Parameter Settings
110
11 Actuators X53 / X54
111
Function Principle
111
Definition of Angles
111
Referencing
112
Reference Travel
113
Direction of Rotation
115
Monitoring the Actuator Positions
116
Changing the Error Detection Band for Monitoring the Actuator Positions
118
Forced Travel
118
Detection of Line Interruptions
118
Protection against Actuator Mixup
119
Proposal for Implementation
119
12 Fan Control
120
Function Principle
120
Activation of VSD/PWM Fan
120
VSD Control X74 Pin 3
121
PWM Fan Control X64 Pin 3
121
Safe Separation of Mains Voltage and Protective Extra Low-Voltage
122
Ramp Time
122
Acquisition of Speed
123
Acquisition of Speed with Proximity Switch
123
Acquisition of Speed with Hall Generator
124
Speed Control
125
Speed Supervision
126
Setting the Parameters of VSD
127
Standardization of Speed
128
Control of Fan Motor with Pneumatic Air-Fuel Ratio Control
131
EMC of LMV37.4
131
Description of Connection Terminals
132
Vsd
132
PWM Fan
132
13 Load Output X74 Pin 3
133
Safe Separation of Mains Voltage and Extra Low-Voltage
133
Modulating Operation
133
2-Stage Operation
133
3-Stage Operation
134
14 Fuel Meter Input X75 Pin 1 / X75 Pin 2
135
Configuration of Fuel Meter
135
Types of Fuel Meters
135
Configuration of Pulses Per Volume Unit
135
Reading and Resetting the Meter Readings
135
Fuel Throughput
136
Configuration
136
Reading out the Fuel Throughput
136
15 Connection and Internal Diagram
137
16 Special Feature: Burner Identification (ID)
138
17 Connection to Superposed Systems
138
General Information and Building Automation Functions
138
Modbus
140
18 PC Software ACS410
141
19 Error History
142
Error Classes
142
Makeup of Error History
143
20 Lifecycle Function
143
21 Safety Notes on Use of the AZL2
144
22 Operating the AZL2
145
Description of Unit/Display and Buttons
145
Meaning of Symbols on the Display
146
Brightness of Display
146
Special Functions
147
Manual Lockout
147
Manual Control (Manual Request for Output)
147
Timeout for Menu Operation
148
Backup / Restore
149
Backup
150
Restore
152
23 Operation of Basic Unit Via the AZL2
154
Normal Display
154
Display in Standby Mode
154
Display During Startup / Shutdown
154
Display of Program Phases
154
Display of Program Phase with Remaining Running Time until End of the Phase Is Reached
154
List of Phase Displays
155
Display of Operating Position
156
Fault Status Message, Display of Errors and Info
157
Display of Errors (Faults) with Lockout
157
Reset
157
Activating Info / Service Mode from Lockout
157
Error with Safety Shutdown
158
General Information
158
Start Prevention
158
Safety Loop
158
24 Menu-Driven Operation
159
Assignment of Levels
159
25 Info Level
160
Display of Info Level
161
Display of Info Values (Examples)
161
Identification Date
161
Identification Number
161
Burner Identification
162
Number of Startups Resettable
162
Total Number of Startups
163
End of Info Level
163
26 Service Level
164
Display of Service Level
164
Display of Service Values (Example)
165
Number of Faults
165
Error History
165
Intensity of Flame
165
End of Service Level
165
27 Parameter Level
166
Entry of Password
167
Entry of Burner Identification
169
Change of Heating Engineer's Password
170
Change of Oem's Password
171
Use of Parameter Level
171
Structure of Parameter Levels
172
Parameters Without Index, with Direct Display
173
Using the Example of Parameter 208: Program Stop
173
Parameters Without Index, with no Direct Display (with Parameters Having a Value Range >5 Digits)
175
Using the Example of Parameter 162: Operating Hours Resettable
175
Parameter with Index, with Direct Display
177
Using the Example of Parameter 501: No-Flame Positions Fuel Actuator
177
Parameters with Index, with no Direct Display
179
Using the Example of Parameter 701: Errors
179
Air-Fuel Ratio Curves - Settings and Commissioning
182
Initial Commissioning
182
Setting Curvepoints P0 and P9 for Modulating Mode ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod")
185
Setting Curvepoints P0 and P9 for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
187
Warm Settings for Modulating Mode ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod" and "Ho Mod")
188
Warm Settings for Modulating Mode ("G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu")
193
Cold Settings for "G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod" and "Ho Mod
193
Cold Settings for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
193
Editing the Curvepoints
194
Interpolation of Curvepoints
195
Setting of Curvepoints for Multistage Mode ("Lo 2-Stage", "Lo 3-Stage", "Ho 2-Stage" and "Ho 3-Stage")
198
Warm Settings for "Lo 2-Stage", "Lo 3-Stage", "Ho 2-Stage" and "Ho 3-Stage
199
Cold Settings for Multistage Mode ("Lo 2-Stage", "Lo 3-Stage", "Ho 2-Stage" and "Ho 3-Stage")
203
Intensity of Flame During Curve Settings
203
28 Parameter List LMV37.4
204
29 Error Code List
216
30 Revision History of Basic Unit LMV37.4
229
31 List of Figures
233
Siemens LMV37.4 Series Basic Documentation (213 pages)
Basic unit with integrated air-fuel ratio control for forced draft burners
Brand:
Siemens
| Category:
Control Unit
| Size: 3.65 MB
Table of Contents
Table of Contents
5
1 Safety Notes
12
Warning Notes
12
Mounting Notes
13
Note on Mounting
13
Installation Notes
14
Electrical Connection of the LMV37.4
15
Electrical Connection of Flame Detectors
16
Commissioning Notes
16
Air-Fuel Ratio Control System
16
Basic Unit Section
16
Setting and Parameter Setting Notes
18
Standards and Certificates
19
Service Notes
19
Life Cycle
19
Disposal Notes
19
2 System Make-Up / Function Description
20
For Europe
20
For North America
20
General
21
3 Type Summary
21
4 Technical Data
22
Basic Unit LMV37.4
22
Terminal Loading "Inputs
22
Terminal Loading "Outputs
23
Analog Output / Power Output X74.3
23
Cable Lengths
24
Cross-Sectional Areas
24
Signal Cable AGV50
24
Environmental Conditions
25
Flame Detectors
26
Ionization Probe
26
UV-Flame Detectors QRA2
27
Photoresistive Detectors QRB
28
Blue-Flame Detectors QRC
28
5 Dimensions
29
Lmv37.4
29
6 Basic Unit
30
Description of Inputs and Outputs
30
Flame Signal Input and Flame Detector X10-05 and X10-06
30
Flame Detectors
31
Loss of Flame
32
Extraneous Light
32
No Flame at the End of Safety Time 1 (TSA1)
32
Flame Intensity
32
Supervision of Flame Detector
33
Digital Inputs
34
Safety Loop X3-04, Terminals 1 and 2
34
Burner Flange) X3-03, Terminals 1 and 2
35
Input for External Controller (on / OFF) X5-03, Terminal 1
35
Inputs X5-03 Terminal 2 and Terminal 3 (Opening / Closing or Stage 2 / Stage 3)
35
Air Pressure Switch (APS) X3-02
36
Pressure Switch Valve Proving Gas (P LT) X9-04
37
Pressure Switch-Min-Gas (Pmin) / -Min-Oil, Start Release Gas X5-01
38
Setting the Time for Making the Pressure Switch Test
39
Pressure Switch-Max-Gas (Pmax) / or POC Contact / Max-Oil, Start Release Oil X5-02
40
Reset X8-04, Terminal 1
42
Digital Outputs
43
Output Alarm, Type No-SI X3-05, Terminal 2
43
Fan Motor Contactor, Type si X3-05, Terminal 1
43
Fan Continuous Purging X3-05, Terminal 3
43
Output Ignition (Z), Type si (IGNITION) X4-02
44
Outputs Fuel Valves, Type si (V1
45
Output Safety Valve (SV), Type si X6-03
45
Output for Indication of Operation X8-04, Terminal 2
45
Program Sequence
46
Time Parameters
46
Valve Proving
47
Valve Proving with Separate Pressure Switch (P LT) X9-04
48
Valve Proving Via Pressure Switch-Min-Gas X5-01
49
Lockout Phase (Phase 00)
49
Safety Phase (Phase 01)
49
Special Functions During the Program Sequence
50
Reset / Manual Lockout
50
Alarm Upon Start Prevention
51
Possible Start Preventions
52
Repetition Counter
53
Start Without Prepurging (as Per en 676)
55
Gas Shortage Program
55
Program Stop Function
56
Forced Intermittent Operation (<24 Hours)
56
Low-Fire Shutdown
56
Continuous Fan
57
Test Function for Approval of Burner - Loss-Of-Flame Test (TÜV Test)
58
Fuel Trains (Application Examples)
59
Gas Direct Ignition
59
(Operating Mode 1, 7, 14, 19)
59
Gas Pilot Ignition 1
59
(Operating Mode 2, 8, 15, 20)
59
Gas Pilot Ignition 2
59
(Operating Mode 3, 9, 16, 21)
59
Fuel Valve Control Program
59
Light Oil Direct Ignition, Multistage
60
(Operating Mode 5, 17)
60
(Operating Mode 6, 18)
60
Light Oil Direct Ignition, Modulating
61
(Operating Mode 4, 22)
61
Fuel Valve Control Program
61
Light Oil Direct Ignition Modulating with 2 Fuel Valves
62
(Operating Mode 12)
62
Fuel Valve Control Program
62
Sequence Diagrams
63
Gas Direct Ignition "G Mod", "G Mod Pneu
64
Gas Pilot Ignition 1 "Gp1 Mod", "Gp1 Mod Pneu
65
Gas Pilot Ignition 2 "Gp2 Mod", "Gp2 Mod Pneu
66
Light Oil Direct Ignition "Lo Mod", "Lo 2-Stage", "Lo 3-Stage
67
Legend to the Sequence Diagrams
68
7 Selection of Operating Mode
69
8 Connection to Load Controllers
71
Controller on Contact X5-03, Terminal 1
71
External Load Controller Via Contacts X5-03, Terminal 2 / Terminal 3
71
Load Controller Via Building Automation X92
74
Manual Output
75
Output with Curve Settings
75
External Load Controller Via Analog Input X64.1 / X64.2
76
Switching Thresholds / Minimum Positioning Step
76
Thresholds for Modulating Operation
76
Switching Thresholds for 2-Stage Operation
76
Prioritization of Power Sources
77
Emergency Operation with Several Load Controllers
77
Manual Control
77
9 Electronic Air-Fuel Ratio Control
78
General
78
Behavior Outside Operation
78
Running Speed
78
Load Position
78
Prepurging
79
Ignition
79
Postpurging
79
Modulating Operation
80
Definition of Curves
80
Running Speed / Maximum Curve Slope
81
Entering the Running Position
81
Running Position
81
Restriction of Modulation Range
82
Setting the Minimum and Maximum Output
83
Multistage Operation
84
Definition of Curves
84
Running Speed
84
Adjustment of Output
85
Changing to the Running Position
85
Running Position
85
Restriction of the Modulation Range
86
End of Running Position
86
Setting and Parameter Setting Notes
87
10 Actuators X53 / X54
88
Function Principle
88
Definition of Angles
88
Referencing
89
Reference Travel
90
Direction of Rotation
92
Monitoring the Positions
93
Changing the Error Detection Band for Monitoring the Positions
94
Forced Travel
94
Detection of Open-Circuit
94
Protection against Actuator Mixup
95
Proposal for Implementation
95
11 Fan Control
96
Function Principle
96
Activating the VSD / PWM Fan
96
VSD Control X74.3
97
PWM Fan Control X64.3
97
Safe Separation of Mains Voltage and Protective Extra Low-Voltage
97
Ramp Time
98
For VSD Operation
98
Acquisition of Speed
99
Acquisition of Speed with Proximity Switch
99
Speed Input X74.4
99
Acquisition of Speed with Hall Generator
100
Speed Control
101
Speed Supervision
101
Parameterizing of the VSD
102
Standardization of Speed
103
Automatic Speed Standardization
103
Control of Fan Motor with Pneumatic Air-Fuel Ratio Control
105
Emc Lmv37.4
106
Description of the Terminals
107
Vsd
107
PWM Fan
107
12 Power Output X74.3
108
Safe Separation of Mains Voltage and Extra Low-Voltage
108
Modulating Operation
108
2-Stage Operation
108
3-Stage Operation
109
13 Fuel Meter Input X75.1 / X75.2
110
Configuration of Fuel Meter
110
Types of Fuel Meters
110
Configuration of Pulses Per Volume Unit
110
Reading and Resetting the Meter Readings
110
Fuel Throughput
111
Configuration
111
Reading out the Fuel Throughput
111
14 Inputs and Outputs
112
15 Special Feature: Identification of Burner (ID)
113
16 Connection to Superposed Systems
113
General and Functions of Building Automation System
113
Modbus
115
17 PC Software ACS410
116
18 Error History
117
Error Classes
117
Make-Up of Error History
118
Deleting the Error History
118
19 Lifecycle Function
118
20 Safety Notes for Use of the AZL2
119
21 Operating the AZL2
120
Description of the Unit / Display and Buttons
120
Meaning of Symbols on the Display
121
Brightness of the Display
121
Special Functions
122
Manual Lockout
122
Manual Control (Manual Request for Output)
122
Timeout for Menu Operation
123
Backup / Restore
124
Backup
125
Restore
127
22 Operation of Basic Unit Via AZL2
129
Normal Display
129
Display in Standby Mode
129
Display During Startup / Shutdown
129
Display of Program Phases
129
Display of Program Phase with Remaining Running Time until End of the Phase Is Reached
129
List of Phase Displays
130
Display of Operating Position
131
Fault Status Message, Display of Errors and Info
132
Display of Errors (Faults) with Lockout
132
Reset
132
Activating Info / Service Mode from Lockout
132
Error with Safety Shutdown
133
General Information
133
Start Prevention
133
Safety Loop
133
23 Menu-Driven Operation
134
Assignment of Levels
134
24 Info Level
135
Display of Info Level
136
Display of Info Values (Examples)
136
Identification Date
136
Identification Number
136
Identification of Burner
137
Number of Startups Resettable
137
Total Number of Startups
138
End of the Info Level
138
25 Service Level
139
Display of the Service Level
139
Display of Service Values (Example)
140
Number of Faults
140
Error History
140
Intensity of Flame
140
End of the Service Level
140
26 Parameter Level
141
Entering the Password
142
Entering the Burner's Identification
144
Changing the Heating Engineer's Password
145
Changing the Oem's Password
146
Use of the Parameter Level
146
Assignment of the Parameter Levels
147
Parameters Without Index, with Direct Display
148
Using the Example of Parameter 208: Program Stop
148
Parameters Without Index, with no Direct Display (with Parameters Having a Value Range >5 Digits)
150
Using the Example of Parameter 162: Operating Hours Resettable
150
Parameter with Index, with Direct Display
152
Using the Example of Parameter 501: Non-Flame Positions Fuel Actuator
152
Parameters with Index, with no Direct Display
154
Using the Example of Parameter 701: Errors
154
Air-Fuel Ratio Curves - Settings and Commissioning
157
Initial Commissioning
157
Setting Curvepoints P0 and P9 for Modulating Mode ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod")
160
Setting Curvepoints P0 and P9 for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
162
Warm Settings for Modulating Mode ("G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod")
163
Warm Settings for Modulating Mode ("G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu")
168
Cold Settings for "G Mod", "Gp1 Mod", "Gp2 Mod" and "Lo Mod
168
Cold Settings for "G Mod Pneu", "Gp1 Mod Pneu" and "Gp2 Mod Pneu
168
Editing the Curvepoints
169
Interpolating the Curvepoints
170
Setting the Curvepoints for Multistage Mode ("Lo 2-Stage" and "Lo 3-Stage")173
173
Warm Settings for "Lo 2-Stage" and "Lo 3-Stage
175
Cold Settings for Multistage Mode ("Lo 2-Stage" and "Lo 3-Stage")
179
27 Parameter List LMV37.4
180
28 Error Code List
194
29 Revision History of Basic Unit LMV37.4
207
Software Changes
207
30 List of Figures
212
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