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HP Indigo Division Series Typewriter manual available for free PDF download: Instruction For Use & Installation Instructions
HP Indigo Division Series Instruction For Use & Installation Instructions (153 pages)
Brand:
HP
| Category:
Typewriter
| Size: 6.31 MB
Table of Contents
Table of Contents
1
Installation Instruction Details
1
Overview
6
Figure 1 the HP Indigo Press W3250
6
Warranty Disqualifier
7
Quick Reference Checklist
8
General Information
17
How to Use this Manual
17
Packing List
17
The Alignment Jig
19
Figure 2 the Alignment Jig
19
Figure 3 the Alignment Jigs Mounted
19
The Parallel Jig
20
Figure 4 Sections of the New Parallel Jig
20
Figure 5 Mounting the V-Section of the Parallel Jig
21
Prerequisites
22
Estimated Installation Time
22
Special Skills
22
Special Jigs and Tools
22
Figure 6 Mounting the Dial Bracket on the Extension
22
Pre-Installation Procedure
23
Verifying Site Preparation
23
Marking the Pressroom Floor for Press Components
23
Unpacking the Boxes
23
Procedure
24
Installing the Electrical Cabinets
24
Installing the Printing Engines
24
Figure 7 Positioning the U-Bases
25
Figure 8 Remounting the U-Base Slip Plates
26
Figure 9 Adjusting the U-Base Height
27
Figure 10 Placing the Foresight on the PE2 U-Base
28
Figure 11 Setting up the Surveying Tool
29
Figure 12 Focusing the Surveying Tool on the Foresight Stand Target
30
Figure 13 Leveling the Surveying Tool
30
Figure 14 Loosening the U-Base Connecting Rods
31
Figure 15 Installing the Junction Bars between the U-Bases
31
Figure 16 Removing the Front Exit Service Door
33
Figure 17 the Lifting and Positioning Assembly
34
Figure 18 Positioning the Link Bar under the Feed Side
35
Figure 19 Positioning the Link Bar under the Exit Side of the Engine - View from Rear
36
Figure 20 Positioning the Lifting Frames against the Engine
37
Figure 21 Leveling Pad
38
Figure 22 Placing the Leveling Pads on the U-Base
38
Figure 23 Moving the Raised Engine to the U-Base
39
Figure 24 Press Positioned over U-Base
40
Figure 25 Lowering the Engine on to the U-Base and Leveling Pads
41
Figure 26 Engine Mounted on the U-Base
42
Figure 27 Final Position of Printing Engine on U-Base
43
Mounting the Turnbar
44
Figure 28 Identifying the Turnbar Components
44
Mounting the PE1
45
Figure 29 Inserting the Turnbar into the Exit Side of PE2
45
Leveling the Printing Engines
46
Figure 30 Using a Level at the Printing Engine Front
46
Figure 31 Leveling at the Printing Engine Input - PE2 Shown
47
Figure 32 Mounting an Alignment Jig on the ITM End Cap
48
Figure 33 Aligning the Printing Engines - Alignment Jigs
50
Figure 34 Identifying the U-Base Adjustment Screws
51
Figure 35 Aligning the Surveying Tool Crosshairs and Sights
51
Figure 36 Measuring the Parallelism between Rollers of Opposing Printing Engines
52
Figure 37 the Link Brackets
53
Figure 38 Mounting the Front Link Bracket
53
Figure 39 Inserting the Rear Connection Bracket
54
Securing the Turnbar
54
Figure 40 Securing the Front Connection Bracket and Input Idler
55
Figure 41 Securing the Rear Connection Bracket and Input Idler
56
Electrical Cabling
58
Figure 42 Connecting the Main Electrical Power in the Electrical Cabinet
58
Figure 43 Securing the Electrical Cabinet Cables
59
Figure 44 Components of Electrical Cabinet M1
60
Figure 45 Components of Electrical Cabinet M2
61
Figure 46 the Unidrive Assembly and Components
65
Figure 47 the Unidrive Unit
66
Figure 48 Electrical Cabinet M1 PLC, MPI, and Profibus Connections
68
Figure 49 Routing the MPI (MODBUS) Cable
69
Figure 50 Installing the Vacuum Hoses and Adaptors
70
Installing the Vacuum Hoses
70
Figure 51 Routing Vacuum Hoses to PE1
71
Figure 52 Routing Vacuum Hoses to PE2
72
Install the Floor Platform
72
Installing the Chiller and Cooling Water Hoses
72
Figure 53 Chiller Pipe Routing (Europe)
73
Figure 54 Chiller Pipe Routing (Japan)
74
Figure 55 the Rear UPS Panel
75
Install the UPS
75
Figure 56 Connecting the UPS to the PDU
76
Install the Writing Head
76
Figure 57 HVPS Installation
77
Figure 58 the HVPS Cage Assembly
77
Install the HVPS (High Voltage Power Supply)
77
Figure 59 Installing the HVPS on the Baseplate
78
Figure 60 Installing the Baseplate on the Press
78
Figure 61 Attaching the Top Cover to the Baseplate
79
Figure 62 Connecting the Cables to the HVPS
79
Install the Roof Covers
79
Install System Components
80
Unpacking the ILP, Unwinder, Utility Cabinets, and Ink Cabinets
80
Figure 63 ILP Rollers
81
Installing the ILP
81
Figure 64 Distinguishing the ILP Feed and Exit Stepping Plate Assemblies
82
Figure 65 Mounting the ILP Stepping Plate Assemblies on the ILP
83
Figure 66 Installing the Stepping Plates to the ILP
84
Figure 67 Installing the ILP Exit Cover on the Exit-Side Stepping Plate Assembly
85
Figure 68 Positioning the ILP Next to PE1
86
Figure 69 Aligning the Stepping Plate to the PE1 Front Wall
87
Figure 70 Unlocking the ILP Alignment Plates
88
Figure 71 Leveling and Aligning the ILP
89
Figure 72 Adjust the ILP Feet Height
90
Figure 73 Leveling the ILP
91
Figure 74 Leveling the ILP at the Rollers
92
Figure 75 Aligning the PE1 and ILP Using the Parallel Jig
93
Figure 76 Aligning the ILP Feed Stepping Plate Rollers
94
Figure 77 Aligning the ILP Feed Stepping Plate Rollers - between Stepping Plate Rollers
95
Figure 78 the Priming Unit Rollers - Position in the ILP
97
Installing the ILP Web Rollers
97
Figure 79 Identifying the Rollers
98
Figure 80 Installing the Priming Rollers - Outer and Inner Stations
99
Figure 81 Moving the Unwinder into Its Final Position
100
Installing the Unwinder
100
Figure 82 Leveling the Unwinder
101
Figure 83 Checking the Level at the Unwinder Exit
102
Figure 84 Aligning the Unwinder with the ILP Feed Stepping Plate Assembly
103
Figure 85 Aligning the Unwinder with the ILP
104
Unwinder Electrical Connections
104
ILP Electrical Connections
105
Figure 86 Install Cable Securing Clamps at the ILP
106
Figure 87 ILP Rear Connection Panel
107
Connect the Air Supply
108
Figure 88 Connection the Air Supply at the ILP
108
Figure 89 Routing the Air Hose from the ILP
109
Figure 90 Routing and Connecting the Air Hoses at PE1 and PE2
110
Figure 91 Installing the Safety Cover on the ILP Rear Panel
111
Figure 92 Routing the Vacuum Hose to the ILP
112
Install the ILP Vacuum Hoses
112
Figure 93 the 4-Color Configuration - Front View
113
Figure 94 the 7-Color Configuration - Front View
113
Installing the Ink Cabinets
113
Figure 95 the Ink Cabinet - Rear View
114
Figure 96 Mapping the BID Hoses from the Ink Cabinet to the Bids
115
Adjusting the Web Guide
116
Figure 97 Removing the Transport Securing Screws
116
Figure 98 Hinging the Utility Cabinet to the Printing Engine
117
Install the Utility Cabinet
117
Figure 99 Connecting the Utility Cabinet to the Printing Engine
118
Figure 100 Closing the Utility Cabinet on the Sealing Gasket
119
Figure 101 Adjusting the Height of the Utility Cabinet
120
Connect the Computers
121
Figure 102 the Network Configuration
121
Figure 103 the Switchbox Unit
121
Figure 104 Identifying the Slave Computer Connections
122
Figure 105 Mounting the Slave Computer and Switchbox in Electrical Cabinet M2
123
Figure 106 Connecting a Slave Computer to Its Printing Engine
124
Figure 107 Connecting the Master Console Computer
127
Install the Master Console
127
Connecting the Master Computer
128
Figure 108 Installing the Monitor Base
128
Install the Finishing Components
130
Install the Main Power Connection and Transformer
130
Installing the Turnbar Stepping Plate
130
Production Flow
130
Initial Power-Up
131
Figure 109 Switching the UPS on
132
Emergency Stop Tests
136
Figure 110 the Web Feed System
138
Threading the Web
138
Configure the Press Software
139
Install PIP and Blankets
139
Testing and Calibrating the Press
139
Customer Acceptance Test Procedure (CATP)
145
CATP Specification Checklist
147
Complete the Installation
150
Figure 111 the Image Placement Parameters
151
Appendix A: Image Placement Parameters
151
Revision History
153
Confidentiality Notice
153
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