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RC420
epson RC420 Manuals
Manuals and User Guides for epson RC420. We have
1
epson RC420 manual available for free PDF download: Manual
epson RC420 Manual (172 pages)
ROBOT CONTROLLER
Brand:
epson
| Category:
Controller
| Size: 8.59 MB
Table of Contents
Table of Contents
7
Setup & Operation
11
Safety
13
Conventions
13
Safety Precautions
14
Safety Features
17
RC420 Rev
19
Part Names and Functions
21
System Configuration
21
Standard Specifications
21
Controller
23
Front Panel
23
Rear Panel
27
Dimensions
29
Installation
31
Environmental Requirements
31
Power Supply
32
Specifications
32
Power Plug
33
Cable Connection
33
Typical Cable Connection
34
Connecting the Manipulator to the Controller
37
Noise Countermeasures
38
OPTIONAL DEVICE Connector
39
ATTEND (TEACH) Control Device
40
OPTIONAL DEVICE Dummy Plug
41
Pin Assignments
42
EMERGENCY Connector
43
Safety Door Switch and Latch Release Switch
43
Safety Door Switch
43
Latch Release Switch
44
Checking Latch Release Switch Operation
44
Emergency Stop Switch
45
Checking Emergency Stop Switch Operation
45
STOP Box
46
Checking E. STOP Box Operation
46
Pin Assignments
47
Circuit Diagrams
48
Example 1: External Emergency Stop Switch
48
Typical Application
48
Example 2: External Safety Relay Typical Application
49
STANDARD I/O Connector
51
Input Circuit
52
Output Circuit
54
Pin Assignments
56
STANDARD I/O Connector - Pin Assignments
56
STANDARD I/O Connector Optional Cable for USA Specification - Pin Assignments
57
Expansion I/O Board - Optional
59
Expansion I/O Board
59
Protected Expansion I/O Board
60
Jumper Settings
60
Input Circuit
61
Output Circuit
63
Expansion I/O Board
65
Jumper Settings
65
Input Circuit
65
Output Circuit
66
Expansion I/O Board: Pin Assignments
68
Pin Assignments (NPN Type)
68
Pin Assignments (PNP Type)
70
Expansion I/O Connector
72
Pin Layout of Expansion I/O Connector
72
Expansion I/O Connector Cable
72
Cable - Pin Assignments
73
I/O Remote Settings
77
I/O Signal Description
78
Remote Input Signals
78
Remote Output Signals
81
Timing Specifications
82
Design Notes for Remote Input Signals
82
Timing Diagram for Operation Execution Sequence
82
Timing Diagram for Program Execution Sequence
83
Timing Diagram for Safety Door Input Sequence
84
Timing Diagram for Emergency Stop Sequence
84
Timing Diagram for RECOVER Sequence
85
RS-232C Settings
87
RS-232C Cable
87
Pin Assignments
87
Connection Example
88
Preparation for Communication
88
UPS (Uninterruptible Power Supply)
89
Ups
89
Configuration of Power Supplies
89
Normal Shutdown of Robot System
89
Automatic Shutdown by UPS Service in Robot System
89
While Windows Is Being Booted up
90
After Windows Is Booted up
90
UPS Battery
91
Safety Precautions for Battery
91
Charging Battery
91
Life Cycle of Battery
91
Replacement of Battery
93
Setting up Windows
94
Installing RC420 UPS Drivers
94
Basic Configuration of Windows
106
Setting up the Automatic Shutdown at the Time of a Power Failure
108
UPS Setup Consideration
112
Maintenance
115
Safety Precautions on Maintenance
117
Safety Precautions
117
Lockout
118
Tagout
118
Regular Maintenance Inspection
119
Schedule for Maintenance Inspection
119
Inspection Point
119
Inspection While the Controller Is Turned off
120
Inspection While the Controller Is Turned on
120
Cleaning the Fan Filter
120
Replacing a Lithium Battery on the CPU Board
120
Backup of Data
122
Controller Internal Layout
127
Pin Assignments for the System Connectors
129
M/C Power Cable
129
M/C Signal Cable
130
Switching Power Supply Module
131
Layout and Functions
131
Inspection
131
Replacement
132
Replacing Switching Power Supply Module 1
132
Replacing Switching Power Supply Module 2
133
Motor Driver Module
135
Layout and Functions
135
Replacing a Motor Driver Module
136
DPB (Drive Power Board)
139
Layout and Functions
139
Adjusting Encoder Voltage
140
DMB (Drive Main Board)
141
Layout and Functions
141
Replacing DMB
142
Regeneration Module
145
Layout and Functions
145
Replacing a Regeneration Module
145
Replacing Maintenance Parts
147
Optional Board
147
CPU Board
147
Hdd
149
Fan Filter
150
Verifying Robot System Operation
151
Recovering the HDD
153
Recovering Windows
154
Recovery Procedure
154
Windows Recovery (with "Easyrestore" License Label)
154
Windows Recovery (Without "Easyrestore" License Label)
157
Configuring Windows
161
Setting up EPSON RC+ (Using the Network)
161
Necessary Items
161
Sharing Configuration
161
Network Configuration
163
Starting EPSON RC+ Setup Program
167
Installing EPSON RC
167
Reserving Address Resources of EPSON RC+ Options
167
Setting up EPSON RC
169
(Using the CD-R/RW Drive with USB)
169
Necessary Items
169
Starting EPSON RC+ Setup Program
169
Installing EPSON RC
169
Reserving Address Resources of EPSON RC+ Options
169
Maintenance Parts List
171
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