ABB ACS800-04M Manuals

Manuals and User Guides for ABB ACS800-04M. We have 6 ABB ACS800-04M manuals available for free PDF download: Cabinet Installation And Operating Instruction, Hardware Manual, Installation Manual, Application Manual

ABB ACS800-04M Hardware Manual (146 pages)

drive modules

Brand: ABB | Category: Control Unit | Size: 16.32 MB

Table of Contents
5
Safety Instructions
11
What this Chapter Contains
11
Use of Warnings and Notes
11
Installation and Maintenance Work
12
Grounding
13
Mechanical Installation and Maintenance
14
Printed Circuit Boards
14
Fiber-Optic Cables
15
Operation
15
Permanent Magnet Motor
16
Installation and Maintenance Work
16
Start-Up and Operation
16
Introduction to this Manual
17
What this Chapter Contains
17
Target Audience
17
Categorization According to the Frame Size
17
Categorization According to the Plus Code
18
Contents
18
Installation, Commissioning and Operating Flowchart
19
Terms and Abbreviations
21
Operation Principle and Hardware Description
23
What this Chapter Contains
23
ACS800-04/U4 Product Overview
24
ACS800-04M Product Overview
25
Example Configurations
25
Type Designation Label
26
Type Code
27
Main Circuit and Control Interfaces
29
Diagram
29
Operation
29
Printed Circuit Boards
30
Motor Control
30
Connections of the RDCU Control Unit
31
Mechanical Installation
33
What this Chapter Contains
33
Unpacking the Unit
33
Before Installation
34
Delivery Check
34
Requirements for the Installation Site
34
Cooling Air Flow
35
Cable Channel in the Floor below the Cabinet
35
Attaching the Cabinet to the Floor and Wall
35
Electric Welding
35
Planning the Electrical Installation
37
What this Chapter Contains
37
Motor Selection and Compatibility
38
Protecting the Motor Insulation and Bearings
39
Requirements Table
40
Permanent Magnet Motor
44
Supply Connection
45
Disconnecting Device
45
Fuses
45
Main Contactor
45
Thermal Overload and Short-Circuit Protection
46
Thermal Overload Protection of the Drive and the Input and Motor Cables
46
Thermal Overload Protection of the Motor
46
Sensors
46
Protecting the Motor and Motor Cable in Short Circuits
47
Protection against Short Circuits in the Drive or Supply Cable
47
Ground Fault Protection
48
Emergency Stop Devices
48
Restarting after an Emergency Stop
48
Power-Loss Ride-Through Function
48
Prevention of Unexpected Start-Up (Option +Q950)
49
Terminal for the User Connection
50
Safe Torque off (Option +Q967)
51
Terminal for the User Connection
53
Selecting the Power Cables
54
Alternative Power Cable Types
55
Motor Cable Shield
55
Additional US Requirements
56
Conduit
56
Armored Cable / Shielded Power Cable
56
Power Factor Compensation Capacitors
57
Equipment Connected to the Motor Cable
57
Installation of Safety Switches, Contactors, Connection Boxes, Etc
57
Bypass Connection
57
Using a Contactor between the Drive and the Motor
58
Tive Loads
59
Selecting the Control Cables
60
Relay Cable
60
Control Panel Cable
60
Connection of a Motor Temperature Sensor to the Drive I/O
61
Installation Sites above 2000 Metres (6562 Feet)
61
Routing the Cables
62
Control Cable Ducts
62
Electrical Installation
63
What this Chapter Contains
63
Checking the Insulation of the Assembly
63
Drive
63
Supply Cable
63
Motor and Motor Cable
64
IT (Ungrounded) Systems
64
Installation of Optional EMC Filter (+E202)
64
Example Wiring Diagram
65
Power Cable Connection Diagram
66
Grounding of the Cable Shields
67
Fastening US Cable Lugs
68
Example Mounting
68
Connections of the RDCU
69
Connecting the Control Cables to the RMIO Board
70
Connecting the Shield Wires at the RMIO Board
70
Securing the Control Cables Mechanically
70
Settings of the Cooling Fan Transformer
71
Installation of Optional Modules
71
Cabling of I/O and Fieldbus Modules
71
Pulse Encoder Module Cabling
72
Fiber-Optic Link
72
Warning Sticker
72
Removing the Protective Covering from the Drive Module Air Outlet
73
Motor Control and I/O Board (RMIO)
75
What this Chapter Contains
75
Note on Terminal Labelling
75
Note on External Power Supply
76
Parameter Settings
76
External Control Connections (Non-US)
77
External Control Connections (US)
78
RMIO Board Specifications
79
Analogue Inputs
79
Constant Voltage Output
79
Auxiliary Power Output
79
Analogue Outputs
79
Digital Inputs
79
Relay Outputs
80
DDCS Fiber-Optic Link
80
DC Power Input
80
Installation Checklist
83
What this Chapter Contains
83
Checklist
83
Start-Up and Use
85
What this Chapter Contains
85
Start-Up Procedure
86
Control Panel
87
Removing the Control Panel
87
Maintenance
89
What this Chapter Contains
89
Safety
89
Maintenance Intervals
90
Layout
91
Heatsink
92
Fan
92
Replacing the Fan (R7)
93
Replacing the Fan (R8)
94
Capacitors
95
Reforming
95
Replacing the Capacitor Pack (R7)
95
Replacing the Capacitor Pack (R8)
96
Replacing the Drive Module
97
Leds
98
Technical Data
99
What this Chapter Contains
99
IEC Data
99
Ratings
99
Symbols
101
Sizing
102
Derating
102
Temperature Derating
102
Altitude Derating
102
Fuses
103
Calculation Example
104
Fuse Tables
105
Gg Fuses
105
Ultrarapid (Ar) Fuses
107
Quick Guide for Selecting between Gg and Ar Fuses
109
Cable Types
111
Cable Entries
112
Dimensions, Weights and Noise
112
Package Dimensions and Weights
113
NEMA Data
114
Ratings
114
Symbols
115
Sizing
115
Derating
115
Fuses
116
UL Class T and L Fuses
116
Cable Types
118
Cable Entries
119
Dimensions, Weights and Noise
119
Package Dimensions and Weights
119
Input Power Connection
120
Motor Connection
120
Efficiency
121
Energy Efficiency Data (Ecodesign)
121
Cooling
121
Degrees of Protection
121
Prevention of Unexpected Start-Up (+Q950): AGPS-21 Board
121
Safe Torque off (+Q967): ASTO-21 Board
122
Ambient Conditions
122
Materials
123
Applicable Standards
124
CE Marking
125
Compliance with the European Low Voltage Directive
125
Compliance with the European EMC Directive
125
Compliance with the European Machinery Directive
125
Compliance with en 61800-3:2004
125
Definitions
125
First Environment (Drive of Category C2)
126
Second Environment (Drive of Category C3)
126
Second Environment (Drive of Category C4)
127
C-Tick" Marking
127
UL/CSA Markings
128
UL Checklist
128
Disclaimer
128
Cybersecurity Disclaimer
128
Resistor Braking
131
What this Chapter Contains
131
Availability of Brake Choppers and Resistors for the ACS800
131
How to Select the Correct Drive/Chopper/Resistor Combination
132
Optional Brake Chopper and Resistor(S) for the ACS800-04/04M/U4
133
Resistor Installation and Wiring
136
Protection of Frame Sizes R7 and R8
136

ABB ACS800-04M Cabinet Installation And Operating Instruction (162 pages)

Drive Modules

Brand: ABB | Category: Industrial Electrical | Size: 17.02 MB

ABB ACS800-04M Hardware Manual (118 pages)

ACS800 series

Brand: ABB | Category: Controller | Size: 2.84 MB

ACS800 Single Drive Manuals
2
Safety Instructions

5
Table of Contents

19
About this Manual

19
The ACS800-04/U4 and ACS800-04M

23
- What this Chapter Contains
  23
- The ACS800-04/U4
  23
- The ACS800-04M
  24
  - Example Configurations
    24
- Type Designation Label
  25
- Type Code
  26
- Control Interfaces
  28
Mechanical Installation

31
Planning the Electrical Installation

33
Electrical Installation

55
- What this Chapter Contains
  55
- Warnings
  55
- Checking the Insulation of the Assembly
  55
  - Drive
    55
  - Input Cable
    55
  - Motor and Motor Cable
    55
- IT (Ungrounded) Systems
  56
- Installation of Optional EMC Filter (+E202)
  56
- Example Wiring Diagram
  57
- Power Cable Connection Diagram
  58
- Grounding of the Cable Shields
  59
- Fastening US Cable Lugs
  60
  - Example Mounting
    60
- Connections of the RDCU
  61
- Connecting the Control Cables to the RMIO Board
  62
  - Connecting the Shield Wires at RMIO Board
    62
  - Securing the Control Cables Mechanically
    62
- Settings of the Cooling Fan Transformer
  63
- Installation of Optional Modules
  63
- Warning Sticker
  64
Motor Control and I/O Board (RMIO)

65
- What this Chapter Contains
  65
- To Which Products this Chapter Applies
  65
- Note for the ACS800-02 with Enclosure Extension and the ACS800-07
  65
- Note on Terminal Labelling
  65
- Note on External Power Supply
  66
- RMIO Board Specifications
  69
  - Analogue Inputs
    69
  - Constant Voltage Output
    69
  - Auxiliary Power Output
    69
  - Analogue Outputs
    69
  - Digital Inputs
    69
  - Relay Outputs
    70
  - DDCS Fibre Optic Link
    70
  - 24 VDC Power Input
    70
Maintenance

73
- What this Chapter Contains
  73
- Safety
  73
- Maintenance Intervals
  74
- Layout
  75
- Heatsink
  76
- Fan
  76
  - Replacing the Fan (R7)
    77
  - Replacing the Fan (R8)
    78
- Capacitors
  79
- Replacing the Drive Module
  81
- Leds
  82
Technical Data

83
- What this Chapter Contains
  83
- IEC Data
  83
  - Ratings
    83
  - Symbols
    85
  - Sizing
    85
  - Derating
    85
    
    Temperature Derating
    85
    
    Altitude Derating
    85
  - Fuses
    86
    
    Calculation Example
    86
    
    Fuse Tables
    87
    
    Gg Fuses
    87
    
    Ultrarapid (Ar) Fuses
    89
    
    Quick Guide for Selecting between Gg and Ar Fuses
    91
  - Cable Types
    92
  - Cable Entries
    93
  - Dimensions, Weights and Noise
    93
- NEMA Data
  94
  - Ratings
    94
  - Symbols
    95
  - Sizing
    95
  - Derating
    95
  - Fuses
    95
    
    UL Class T and L Fuses
    96
  - Cable Types
    97
  - Cable Entries
    97
  - Dimensions, Weights and Noise
    98
- Input Power Connection
  99
- Motor Connection
  99
- Efficiency
  99
- Cooling
  99
- Degrees of Protection
  99
- Prevention of Unexpected Start: AGPS-21 Board
  100
- Ambient Conditions
  100
- Materials
  101
- Applicable Standards
  101
- US Patents
  101
- CE Marking
  102
  - Definitions
    102
  - Compliance with the EMC Directive
    102
  - Compliance with the en 61800-3
    102
    
    First Environment (Drive of Category C2)
    102
    
    Second Environment (Drive of Category C3)
    103
    
    Second Environment (Drive of Category C4)
    103
  - Machinery Directive
    103
  - C-Tick" Marking
    104
  - Definitions
    104
  - Compliance with IEC 61800-3
    104
    
    First Environment (Drive of Category C2)
    104
    
    Second Environment (Drive of Category C3)
    105
    
    Second Environment (Drive of Category C4)
    105
- UL/CSA Markings
  106
- Equipment Warranty and Liability
  106

ABB ACS800-04M Hardware Manual (104 pages)

Brand: ABB | Category: DC Drives | Size: 2.73 MB

ACS800 Single Drive Manuals
2
Safety Instructions
5
What this Chapter Contains
5
To Which Products this Chapter Applies
5
Use of Warnings and Notes
5
Installation and Maintenance Work
6
Operation
10
Permanent Magnet Motor
11
- Installation and Maintenance Work
  11
- Start-Up and Operation
  11
- Table of Contents
  13
About this Manual
19
What this Chapter Contains
19
Target Audience
19
Common Chapters for Several Products
19
Categorization According to the Frame Size
19
Categorization According to the Plus Code
19
Contents
20
Other Related Manuals
20
Installation, Commissioning and Operating Flowchart
20
Inquiries
21
The ACS800-04/U4 and ACS800-04M
23
What this Chapter Contains
23
The ACS800-04/U4
23
The ACS800-04M
24
- Example Configurations
  24
Type Designation Label
25
Type Code
26
Control Interfaces
28
Mechanical Installation
31
What this Chapter Contains
31
Before Installation
31
Fastening the Cabinet to the Floor and Wall
32
Electric Welding
32
Planning the Electrical Installation
33
What this Chapter Contains
33
To Which Products this Chapter Applies
33
Motor Selection and Compatibility
33
- Protecting the Motor Insulation and Bearings
  34
- Requirements Table
  35
Permanent Magnet Synchronous Motor
37
Supply Connection
37
- Disconnecting Device (Disconnecting Means)
  37
  - ACS800-01, ACS800-U1, ACS800-11, ACS800-U11, ACS800-02, ACS800-U2 Without Enclosure Extension, ACS800-04, ACS800-U4
    37
  - ACS800-U2 with Enclosure Extension, ACS800-07 and ACS800-U7
    37
- Fuses
  37
Thermal Overload and Short-Circuit Protection
38
Ground Fault Protection
39
Emergency Stop Devices
39
- ACS800-02/U2 with Enclosure Extension and ACS800-07/U7
  39
  - Restarting after an Emergency Stop
    39
Prevention of Unexpected Start
40
Selecting the Power Cables
41
- General Rules
  41
- Alternative Power Cable Types
  42
- Motor Cable Shield
  42
- Additional US Requirements
  43
  - Conduit
    43
  - Armored Cable / Shielded Power Cable
    43
Power Factor Compensation Capacitors
43
Equipment Connected to the Motor Cable
44
- Installation of Safety Switches, Contactors, Connection Boxes, Etc
  44
  - Bypass Connection
    44
- Before Opening a Contactor (DTC Control Mode Selected)
  44
Protecting the Relay Output Contacts and Attenuating Disturbances in Case of Inductive Loads
45
Selecting the Control Cables
46
- Relay Cable
  46
- Control Panel Cable
  46
Connection of a Motor Temperature Sensor to the Drive I/O
47
Routing the Cables
47
- Control Cable Ducts
  48
Electrical Installation
49
What this Chapter Contains
49
Warnings
49
Checking the Insulation of the Assembly
49
IT (Ungrounded) Systems
50
Example Wiring Diagram
51
Power Cable Connection Diagram
52
Grounding of the Cable Shields
53
Fastening US Cable Lugs
54
- Example Mounting
  54
Connections of the RDCU
55
Connecting the Control Cables to the RMIO Board
56
- Connecting the Shield Wires at RMIO Board
  56
- Securing the Control Cables Mechanically
  56
Settings of the Cooling Fan Transformer
57
Installation of Optional Modules
57
Warning Sticker
58
Motor Control and I/O Board (RMIO)
59
What this Chapter Contains
59
To Which Products this Chapter Applies
59
Note for the ACS800-02 with Enclosure Extension and the ACS800-07
59
Note on External Power Supply
59
- External Control Connections (Non-US)
  60
- External Control Connections (US)
  61
RMIO Board Specifications
62
- Analogue Inputs
  62
- Constant Voltage Output
  62
- Auxiliary Power Output
  62
- Analogue Outputs
  62
- Digital Inputs
  62
- Relay Outputs
  63
- DDCS Fibre Optic Link
  63
- 24 VDC Power Input
  63
Maintenance
65
What this Chapter Contains
65
Safety
65
Maintenance Intervals
66
Layout
67
Heatsink
68
Fan
68
- Replacing the Fan (R7)
  69
- Replacing the Fan (R8)
  70
Capacitors
71
Replacing the Drive Module
73
Leds
74
Technical Data
75
What this Chapter Contains
75
IEC Ratings
75
- Symbols
  76
- Sizing
  77
- Derating
  77
  - Temperature Derating
    77
  - Altitude Derating
    77
Mains Cable Fuses
77
- Standard Gg Fuses
  78
- Ultrarapid (Ar) Fuses
  79
Cable Types
80
Cable Entries
80
Dimensions, Weights and Noise
81
Input Power Connection
81
Motor Connection
82
Efficiency
82
Cooling
82
Degrees of Protection
82
Prevention of Unexpected Start: AGPS-21 Board
82
Ambient Conditions
83
Applicable Standards
84
Materials
84
CE Marking
85
- Definitions
  85
- Compliance with the EMC Directive
  85
- Compliance with the en 61800-3 + Amendment A11 (2000)
  85
  - First Environment (Restricted Distribution)
    85
  - Second Environment
    86
- Machinery Directive
  86
- C-Tick" Marking
  87
- Definitions
  87
- Compliance with IEC 61800-3
  87
  - First Environment (Restricted Distribution)
    87
  - Second Environment
    88
Equipment Warranty and Liability
88
US Tables
89
- NEMA Ratings
  89
- Symbols
  90
- Input Cable Fuses
  90
  - Ultrarapid (Ar) Fuses
    92
- Cable Types
  93
- Cable Entries
  93
- Dimensions and Weights
  94
- UL/CSA Markings
  94

ABB ACS800-04M Application Manual (46 pages)

INDUSTRIAL DRIVES, Safe torque off function (+Q967)

Brand: ABB | Category: DC Drives | Size: 7.57 MB

Table of Contents
5
1 Introduction to the Manual

7
- Contents of this Chapter
  7
- Applicability
  7
- Safety Instructions
  7
- Target Audience
  8
- Contents
  8
- Abbreviations
  9
2 Option Description

11
3 Installation

15
- Contents of this Chapter
  15
- Supply Voltage
  15
- Connections
  15
- Example Wiring Diagrams
  17
  - STO Connections Without Safety Relays
    17
    
    Connecting the STO Activation Switch
    17
    
    Frame Sizes R2 to R6
    18
    
    Frame Sizes R7 and R8
    18
    
    Frame Sizes R2I to R4I
    19
    
    Frame Size R5I
    19
    
    Frame Size R7I
    20
    
    Frame Size R8I
    20
    
    Liquid-Cooled Modules of Frame Sizes R7I and R8I
    21
  - STO Connections with Safety Relays
    22
    
    Frame Sizes R2 to R6
    22
    
    Frame Sizes R7 and R8
    23
    
    Frame Sizes R2I to R4I
    24
    
    Frame Size R5I
    25
    
    Frame Size R7I
    26
    
    Frame Size R8I
    27
    
    Connecting Several Drive/Inverter Modules or Inverter Units to One Safety Relay
    28
4 Start-Up and Use

29
- Contents of this Chapter
  29
- Start-Up and Acceptance Test
  29
  - Competence
    29
  - Acceptance Test Reports
    30
  - Acceptance Test Procedure
    30
- Use
  31
5 Maintenance and Fault Tracing

33
- Contents of this Chapter
  33
- Maintenance
  33
  - Proof Test Interval
    33
  - Competence
    34
- Fault Tracing
  34
  - Warning Messages Generated by the Drive
    34
  - Fault Messages Generated by the Drive
    34
6 Technical Data

35
- Contents of this Chapter
  35
- STO Components
  35
  - ASTO-11/21 Board
    35
    
    ASTO-11 and ASTO-21 Board
    35
    
    ASTO-11 Board
    35
    
    ASTO Board According to Frame Size of the Module
    36
    
    Dimensions of the ASTO Board with Enclosure
    36
  - STO Safety Relay Type
    37
  - Push-Button to be Used with Emergency Stop
    37
  - Sto
    37
- Safety Data
  37
  - STO in ACS800 Drives and Inverter Modules
    37
  - Multiples of Frame Size R8I
    38
- Related Standards and Directives
  39
- Compliance with the European Machinery Directive
  39
- Declarations of Conformity
  40

ABB ACS800-04M Installation Manual (52 pages)

Rittal TS 8 Cabinet Installation

Brand: ABB | Category: Industrial Electrical | Size: 4.46 MB

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Table of Contents

About this Manual

The ACS800-04/U4 and ACS800-04M

Planning the Cabinet Installation

Mechanical Installation of Pre-Assembled Units (ACS800-04/U4)

Mechanical Installation of Non-Pre-Assembled Units (ACS800-04M)

Checking the Installation

Dimensional Drawings

ABB ACS800-04M Hardware Manual (118 pages)

Table of Contents

Safety Instructions

Table of Contents

About this Manual

The ACS800-04/U4 and ACS800-04M

Mechanical Installation

Planning the Electrical Installation

Electrical Installation

Motor Control and I/O Board (RMIO)

Maintenance

Technical Data

ABB ACS800-04M Hardware Manual (104 pages)

Table of Contents

ABB ACS800-04M Application Manual (46 pages)

Table of Contents

1 Introduction to the Manual

2 Option Description

3 Installation

4 Start-Up and Use

5 Maintenance and Fault Tracing

6 Technical Data

ABB ACS800-04M Installation Manual (52 pages)

Table of Contents

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