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2. Check:
• Transmission gears
Blue discoloration/pitting/wear → Replace
the defective gear(s).
• Transmission gear dogs
Cracks/damage/rounded edges → Replace
the defective gear(s).
3. Check:
• Transmission gear engagement
(each pinion gear to its respective wheel
gear)
Incorrect → Reassemble the transmission
axle assemblies.
4. Check:
• Transmission gear movement
Rough movement → Replace the defective
part(s).
5. Check:
• Circlips
Bends/damage/looseness → Replace.
EAS28P1058
CHECKING THE SECONDARY SHAFT
1. Check:
• Gear teeth
Blue discoloration/pitting/wear → Replace.
EAS28P1059
CHECKING THE STOPPER LEVER AND
STOPPER WHEEL
1. Check:
• Stopper lever pawl "1"
Bends/damage/wear → Replace the stopper
lever and stopper wheel as a set.
• Stopper wheel "2"
Damage/wear → Replace the stopper wheel
and stopper lever as a set.
• Stopper lever shaft "3"
Bends/damage/wear → Replace.
EAS28P1060
ASSEMBLING THE SHIFT FORK ASSEMBLY
1. Install:
• Shift fork guide bar "1"
• Shift fork "L" "2"
• Spring "3"
• Shift fork "R" "4"
New
• Circlip "5"
TIP
Install the shift forks with "28P" mark "a" and
"3B4" mark "b" facing each other.
New
New
5
EAS28P1061
INSTALLING THE SHIFT FORKS AND SHIFT
DRUM
1. Install:
• Stopper lever shaft
• Stopper lever
• Reverse idle gear "1"
• Drive axle assembly "2"
• Secondary shaft "3"
• Shift fork assembly "4"
• Shift drum "5"
5-77
TRANSMISSION
5
1
2
3
b
a
4
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Troubleshooting
