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Yamaha TZR50 Owner's Manual
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Yamaha TZR50 Owner's Manual

2006
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OWNER'S MANUAL
TZR50
5WX-F8199-E2

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  • Page 1 OWNER’S MANUAL TZR50 5WX-F8199-E2...
  • Page 3 Yamaha a reputation for dependability. Please take the time to read this manual thoroughly, so as to enjoy all advantages of your TZR50. The owner’s manual does not only instruct you in how to operate, inspect and maintain your motorcycle, but also in how to safeguard your- self and others from trouble and injury.

  • Page 4: Important Manual Information

    Yamaha continually seeks advancements in product design and quality. Therefore, while this manual contains the most current product information available at the time of printing, there may be minor discrepancies between your motorcycle and this manual. If you have any questions concerning this manual, please consult your Yamaha dea- ler.
  • Page 5 IMPORTANT MANUAL INFORMATION EAUS1172 TZR50 OWNER’S MANUAL ©2006 by YAMAHA MOTOR ESPAÑA S.A. 2nd edition, October 2006. All rights reserved. Any reprinting or unauthorized use without the written permission of YAMAHA MOTOR ESPAÑA S.A. is expressly prohibited. Printed in Spain.

  • Page 6: Table Of Contents

    TABLE OF CONTENTS SAFETY INFORMATION .....1-1 PRE-OPERATION CHECKS ....4-1 Checking the front brake lever free Pre-operation check list....4-2 play ..........6-17 DESCRIPTION........2-1 Adjusting the brake pedal free Left view ...........2-1 OPERATION AND IMPORTANT RIDING play ..........6-17 Right view .........2-2 POINTS ..........5-1 Adjusting the shift pedal position ...6-18 Controls and instruments ....2-3 Starting a cold engine ......5-1...
  • Page 7 TABLE OF CONTENTS Replacing the license plate light bulb ..........6-29 Replacing a turn signal light bulb or the tail/brake light bulb ...6-30 Replacing a front turn signal light bulb ..........6-30 Troubleshooting ......6-31 Troubleshooting charts ....6-32 MOTORCYCLE CARE AND STORAGE ..........7-1 Care ..........7-1 Storage ..........7-3 SPECIFICATIONS .......8-1...

  • Page 8: Safety Information

    SAFETY INFORMATION EAU10251 Safe riding Many motorcycle accidents MOTORCYCLES SINGLE Always make pre-operation involve inexperienced operators. TRACK VEHICLES. THEIR SAFE USE checks. Careful checks may help In fact, many operators who have AND OPERATION ARE DEPENDENT prevent an accident. been involved in accidents do not UPON THE USE OF PROPER RIDING This motorcycle is designed to even have a current motorcycle...
  • Page 9 Modifications made to this motorcy- control. Always wear an approved hel- cle not approved by Yamaha, or the • The operator should keep both met. removal of original equipment, may hands on the handlebar and Wear a face shield or goggles.
  • Page 10 Genuine Yamaha accessories have accessories are added to the been specifically designed for use on handlebar or front fork area, this motorcycle. Since Yamaha can- they must be as lightweight as Maximum load: not test all other accessories that may possible and should be kept to 196 kg (432.18 lb)
  • Page 11 SAFETY INFORMATION tem, an electric failure could park the motorcycle in a place result, which could cause a dan- where pedestrians or children gerous loss of lights or engine are not likely to touch these hot power. areas. Gasoline and exhaust gas •...

  • Page 12: Description

    DESCRIPTION EAU10410 Left view 1. Fuel tank (page 3-6) 6. Owner’s tool kit (page 6-1) 2. Fuel cock (page 3-8) 7. Grab bar 3. Oil tank (page 3-7) 8. Sidestand (page 3-10) 4. Seat lock (page 3-9) 9. Shift pedal (page 3-4) 5.

  • Page 13: Right View

    DESCRIPTION EAU10420 Right view 1. Storage compartment (page 3-9) 5. Headlight/Front turnal signal light (page 6-28) 2. Seat (page 3-9) 6. Radiator (page 6-9) 3. Air filter (page 6-12) 7. Rear brake pedal (page 3-5) 4. Front brake fluid reservoir (page 6-19)

  • Page 14: Controls And Instruments

    DESCRIPTION EAU10430 Controls and instruments 1. Left rear view mirror (page 3-9) 6. Front brake lever (page 3-5) 2. Tachometer (page 3-3) 7. Throttle grip (page 6-12) 3. Main switch/Steering lock (page 3-1) 8. Fuel tank cap (page 3-6) 4. Speedometer/Odometer (page 3-2) 9.

  • Page 15: Instrument And Control Functions

    INSTRUMENT AND CONTROL FUNCTIONS EAU10460 EAU10660 EAU11003 Main switch/steering lock Indicator and warning lights All electrical systems are off. The key can be removed. EAU10680 The steering is locked, and all electri- cal systems are off. The key can be removed.

  • Page 16: Speedometer Unit

    2-stroke engine oil of either JASO go off, have a Yamaha dealer check grade “FC” or ISO grades “EG-C” or the electrical circuit. “EG-D”. The warning light should go...

  • Page 17: Tachometer

    INSTRUMENT AND CONTROL FUNCTIONS EAU11851 EAU12345 EAU12380 Pass switch “ ” Tachometer Handlebar switches Press this switch to flash the head- lights. EAU12400 Dimmer switch “ ” Set this switch to “ ” for the high beam and to “ ”...

  • Page 18: Clutch Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12710 EAU31640 EAU12870 Start switch “ ” Clutch lever Shift pedal Push this switch to crank the engine with the starter. ECA10050 CAUTION: See page 5-1 for starting instruc- tions prior to starting the engine. 1. Clutch lever 1.

  • Page 19: Brake Lever

    INSTRUMENT AND CONTROL FUNCTIONS EAU12890 EAU12941 EAU13210 Brake lever Brake pedal Fuel 1. Brake lever 1. Brake pedal 1. Fuel tank filler tube 2. Fuel level The brake lever is located at the right The brake pedal is on the right side of Make sure that there is sufficient fuel handlebar grip.

  • Page 20: Catalytic Converter

    Open the fuel tank cap lock cover, other damages. Your Yamaha engine has been desig- insert the key into the lock, and then Use only unleaded gasoline. ned to use regular unleaded gasoline turn it 1/4 turn clockwise.

  • Page 21: Fuel Tank Breather/Overflow Hose

    INSTRUMENT AND CONTROL FUNCTIONS NOTE: EAUB1300 EAU13460 Fuel tank breather/overflow 2-stroke engine oil The fuel tank cap cannot be closed hose unless the key is in the lock. In addi- tion, the key cannot be removed if the cap is not properly closed and loc- ked.

  • Page 22: Fuel Cock

    INSTRUMENT AND CONTROL FUNCTIONS EAU13561 EAU13590 Fuel cock Starter (choke) lever “q” This indicates reserve. If you run out of fuel while riding, move the lever to this position. Fill the tank at the first opportunity. Be sure to set the lever back to “ON”...

  • Page 23: Seat

    Fold the 1. Insert the key into the seat lock, Yamaha U-LOCK. (See page 3-9 for mirrors back to their original position and then turn it as shown.

  • Page 24: Sidestand

    Raise the sidestand below and have a Yamaha dealer It cuts the running engine when or lower it with your foot while holding repair it if it does not function pro- the transmission is in gear and the motorcycle upright.
  • Page 25 5. Push the start switch. Does the engine start? The neutral switch may be defective. The motorcycle should not be ridden until checked by a Yamaha dealer. With the engine still running: 6. Move the sidestand up. 7. Keep the clutch lever pulled.

  • Page 26: Pre-Operation Checks

    PRE-OPERATION CHECKS EAU15591 The condition of a vehicle is the owner’s responsibility. Vital compo- nents can start to deteriorate quickly and unexpectedly, even if the vehicle remains unused (for example, as a result of exposure to the elements). Any damage, fluid leakage or loss of tire air pressure could have serious consequences.

  • Page 27: Pre-Operation Check List

    • Check lever free play. • Adjust if necessary. • Make sure that operation is smooth. • Check cable free play. Throttle grip 6-12, 6-23 • If necessary, have Yamaha dealer adjust cable free play and lubricate cable and grip housing.
  • Page 28 Instruments, lights, signals • Check operation. — and switches • Correct if necessary. Engine stop switch • Check operation. • Check operation of ignition circuit cut-off system. 3-10 Sidestand switch • If system is defective, have Yamaha dealer check vehicle.

  • Page 29: Operation And Important Riding Points

    OPERATION AND IMPORTANT RIDING POINTS EAU15950 EAU16050 should be on, otherwise have a EWA10270 Starting a cold engine Yamaha dealer check the electrical s WARNING In order for the ignition circuit cut-off circuit. Become thoroughly familiar system to enable starting, one of the with all operating controls and 4.

  • Page 30: Starting A Warm Engine

    2-stro- ke engine oil, have a Yamaha dealer check the electrical circuit. 6. After starting the engine, move the starter (choke) back halfway.

  • Page 31: Tips For Reducing Fuel Consumption

    OPERATION AND IMPORTANT RIDING POINTS ECA10260 EAU16800 EAU16830 CAUTION: Tips for reducing fuel Engine break-in consumption There is never a more important Even with the transmission in period in the life of your engine than the neutral position, do not Fuel consumption depends largely on the period between 0 and 1000 km coast for long periods of time...

  • Page 32: Parking

    Never park in an area where there the tachometer red zone. are fire hazards such as grass or If any engine trouble should other flammable materials. occur during the engine break- in period, immediately have a Yamaha dealer check the vehi- cle.

  • Page 33: Periodic Maintenance And Minor Repair

    If you do not have the tools or expe- Periodic inspection, adjustment and rience required for a particular job, lubrication will keep your vehicle in have a Yamaha dealer perform it for the safest and most efficient condi- you. tion possible. The most important...

  • Page 34: Periodic Maintenance And Lubrication Chart

    The annual checks must be performed every year, except if a kilometer-based maintenance is performed instead. From 30000 km, repeat the maintenance intervals starting from 6000 km. Items marked with an asterisk should be performed by a Yamaha dealer as they require special tools, data and technical skills. ODOMETER READING (x 1000 Km)
  • Page 35 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK • Check tread depth and for damage. • Replace if necessary. 9 * Tires • Check air pressure. • Correct if necessary. 10 * Wheel bearings •...
  • Page 36 PERIODIC MAINTENANCE AND MINOR REPAIR ODOMETER READING (x 1000 Km) ANNUAL ITEM CHECK OR MAINTENANCE JOB CHECK Transmission oil • Check oil level. • Change. Front and rear brake • Check operation. 22 * switches Moving parts and cables • Lubricate. •...

  • Page 37: Removing And Installing Cowlings And Panels

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU18712 To install the cowling Removing and installing Place the cowling in the original posi- cowlings and panels tion, and then install the screws. The cowlings and panels shown need EAU18951 to be removed to perform some of the Cowling B maintenance jobs described in this chapter.
  • Page 38 PERIODIC MAINTENANCE AND MINOR REPAIR EAU18810 EAU19272 EAU19280 Cowling C Panel A Panel B To remove the cowling To remove the panel To remove the panel Remove the screw, and then pull the Remove the screw, and then pull out- Remove the screw, and then pull the cowling off as shown.

  • Page 39: Checking The Spark Plug

    Do not attempt to diagnose Since heat and deposits will cause such problems yourself. Instead, have any spark plug to slowly erode, the a Yamaha dealer check the motorcy- spark plug should be removed and cle. checked in accordance with the 2.

  • Page 40: Transmission Oil

    PERIODIC MAINTENANCE AND MINOR REPAIR 4. Install the spark plug cap. EAUM1270 Transmission oil 5. Install the cowling. The transmission oil level should be checked before each ride. In addition, the oil must be changed at the inter- vals specified in the periodic mainte- nance and lubrication chart.

  • Page 41: Coolant

    0.82 L (0.87 US qt) (0.72 Imp.qt) intervals specified in the periodic Tightening torque: maintenance and lubrication chart. Oil check bolt: 6 Nm (0.6 m•kgf, 4.3 ft•lbf) Have a Yamaha dealer change the ECAM1020 coolant. CAUTION: To change the transmission oil EAU20080 1.
  • Page 42 PERIODIC MAINTENANCE AND MINOR REPAIR NOTE: reservoir cap, add coolant to the The coolant level must be chec- maximum level mark, and then ked on a cold engine since the close the reservoir cap. EWA10380 level varies with engine tempera- s WARNING ture.
  • Page 43 If water has been added to the 8. Pour the recommended coolant coolant, have a Yamaha dealer into the radiator until it is full. check the antifreeze content of the coolant as soon as possi-...

  • Page 44: Air Filter Element

    Have a Yamaha dealer carburetor adjustments should be left the throttle grip. Periodically check clean and replace the air filter ele- to a Yamaha dealer, who has the the throttle cable free play and, if ment. necessary professional knowledge necessary, adjust it as follows.

  • Page 45: Adjusting The Engine Idling Speed

    The engine is warm when it quickly responds to the throttle. NOTE: 1. Remove panel B. (See page 6-5.) If the specified idling speed cannot be obtained as described above, have a Yamaha dealer make the adjustment. 3. Install the panel. 1. Idle adjusting screw 6-13...

  • Page 46: Tires

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU21560 control, or severe injury. Make Tires sure that the total weight of Tire air pressure (measured on cold To maximize the performance, durabi- tires): rider, passenger, cargo, and Up to 90 kg (198 lb): lity, and safe operation of your accessories does not exceed Front:...
  • Page 47 After extensive tests, only the ding the tires, should be left to tires listed below have been 1. Tire tread depth a Yamaha dealer, who has the approved for this model by necessary professional know- The tires must be checked before Yamaha Motor España, S.A.

  • Page 48: Cast Wheels

    (a) to loo- before each ride. If any damage sen the clutch cable. is found, have a Yamaha dealer replace the wheel. Do not attempt even the smallest repair to the wheel. A deformed or crac- ked wheel must be replaced.

  • Page 49: Checking The Front Brake Lever Free Play

    Periodically check the brake lever free shown. Periodically check the brake insurance policies expressly stipu- play and, if necessary, have a Yamaha pedal free play and, if necessary, have late that such technical changes dealer check the brake system.

  • Page 50: Adjusting The Shift Pedal Position

    (a). have a Yamaha dealer adjust it. To check the brake pad wear, check To make the brake light come on later, the wear indicator grooves.

  • Page 51: Checking The Brake Fluid Level

    PERIODIC MAINTENANCE AND MINOR REPAIR disappeared, have a Yamaha dealer 2. Install the brake caliper bolt, and EAU22580 Checking the brake fluid replace the brake pads as a set. then tighten it to the specified level torque. EAU22480 Front Rear brake pads...

  • Page 52: Changing The Brake Fluid

    EAU22730 Changing the brake fluid and replenish if necessary. A low bra- the fluid and may result in vapor Have a Yamaha dealer change the ke fluid level may indicate worn brake lock. brake fluid at the intervals specified in pads and/or brake system leakage.

  • Page 53: Drive Chain Slack

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU22760 3. Move the rear wheel by pushing EAU22920 To adjust the drive chain slack Drive chain slack the motorcycle to locate the tigh- The drive chain slack should be chec- test portion of the drive chain, ked before each ride and adjusted if and then measure the drive chain necessary.

  • Page 54: Cleaning And Lubricating The Drive

    PERIODIC MAINTENANCE AND MINOR REPAIR 1. Remove the cotter pin from the 4. Tighten the locknuts, and then EAU23022 Cleaning and lubricating the axle nut, and then loosen the axle tighten the axle nut to the speci- drive chain nut. fied torque.

  • Page 55: Checking And Lubricating The Cables

    If a cable is periodic maintenance chart. damaged or does not move smoothly, have a Yamaha dealer check or repla- ce it. Recommended lubricant: Engine oil EWA10720...

  • Page 56: Adjusting The Autolube Pump

    The Autolube pump is a vital and sop- brake and shift pedals brake and clutch levers histicated component of the engine, which must be adjusted by a Yamaha dealer at the intervals specified in the periodic maintenance and lubrication chart.

  • Page 57: Checking And Lubricating The Sidestand

    ECA10590 CAUTION: If any damage is found or the front fork does not operate smoothly, have a Yamaha dealer check or repair it. The condition and operation of the front fork must be checked as follows The operation of the sidestand should...

  • Page 58: Checking The Steering

    PERIODIC MAINTENANCE AND MINOR REPAIR EAU23280 play can be felt, have a Yamaha EAU23290 Checking the steering Checking the wheel bearings dealer check or repair the stee- The front and rear wheel bearings ring. must be checked at the intervals spe- cified in the periodic maintenance and lubrication chart.

  • Page 59: Battery

    (constant- To charge the battery away from the battery and provi- voltage) battery charger is Have a Yamaha dealer charge the de sufficient ventilation when required. Using a conventional battery as soon as possible if it seems charging it in an enclosed space.

  • Page 60: Replacing The Fuse

    ” and turn on the electrical circuits to check if the devices operate. 4. If the fuse immediately blows again, have a Yamaha dealer The fuse holder is located under the check the electrical system. seat. (See page 3-9.) If the fuse is blown, replace it as 1.

  • Page 61: Replacing The License Plate Light Bulb

    5. Have a Yamaha dealer adjust the EWA10790 headlight beam if necessary. s WARNING Headlight bulbs get very hot. The-...

  • Page 62: Replacing A Turn Signal Light Bulb Or The Tail/Brake Light Bulb

    ECA10670 4. Install the lens by installing the bulb CAUTION: screws. It is advisable to have a Yamaha dealer perform this job. ECA10680 CAUTION: 1. Remove the socket (together Do not overtighten the screws, with the bulb) by turning it coun- otherwise the lens may break.

  • Page 63: Troubleshooting

    Use only genuine Yamaha replace- ment parts. Imitation parts may look like Yamaha parts, but they are often inferior, have a shorter service life and 1. Bulb can lead to expensive repair bills.

  • Page 64: Troubleshooting Charts

    Remove the spark plug and check the electrodes. The engine does not start. Have a Yamaha dealer check the vehicle. Check the battery. 4. Battery The engine turns over The battery is good.
  • Page 65 Start the engine. If the engine overheats again, have a The coolant level Yamaha dealer check and repair the cooling system. is OK. NOTE: If coolant is not available, tap water can be temporarily used instead, provided that it is changed to the recommended coolant as soon as possible.

  • Page 66: Motorcycle Care And Storage

    MOTORCYCLE CARE AND STORAGE EAU26001 ducts onto seals, gaskets, sproc- cleaning products, solvent or Care kets, the drive chain and wheel thinner, fuel (gasoline), rust While the open design of a motorcy- axles. Always rinse the dirt and removers or inhibitors, brake cle reveals the attractiveness of the degreaser off with water.
  • Page 67 MOTORCYCLE CARE AND STORAGE After normal use ECA10790 5. Use spray oil as a universal clea- CAUTION: Remove dirt with warm water, a mild ner to remove any remaining dirt. Do not use warm water since it detergent, and a soft, clean sponge, 6.

  • Page 68: Storage

    NOTE: tect it against dust with a porous fuel from deteriorating. Consult a Yamaha dealer for advice cover. 5. Perform the following steps to on what products to use. ECA10810...
  • Page 69 MOTORCYCLE CARE AND STORAGE EWA10950 information on storing the bat- s WARNING tery, see page 6-27. To prevent damage or injury from NOTE: sparking, make sure to ground the Make any necessary repairs before spark plug electrodes while turning storing the motorcycle. the engine over.

  • Page 70: Specifications

    Frame type Spark plug gap 11.5:1 Double cradle 0.6 ~ 0.7 mm (0.023 ~ 0.027 in) Starting system Caster angle Clutch Electric starter 25 º Clutch type Lubrication system Trail Wet, multiple-disc Separate lubrication (Yamaha autolube) 90 mm (3.54 in)
  • Page 71 SPECIFICATIONS Front tire Rear Rear suspension 230 kPa (33 psi) (2,3 kgf/cm Type Type Front wheel Tubeless Unit swing Size Wheel type Spring/shock absorber type 100/80-17 52H Cast wheel Coil spring/oil damper Manufacturer/model Rim size Wheel travel Pirelli / Sport Demon 17 x MT2.75 89.2 mm (3.51 in) Continental/Conti-Twist SM...
  • Page 72 SPECIFICATIONS Engine trouble warning light 2-stroke oil warning light Fuses Main fuse 10 A...

  • Page 73: Consumer Information

    Record the key identification number, vehicle identification number and model label information in the spaces provided below for assistance when ordering spare parts from a Yamaha dealer or for reference in case the vehicle is stolen. KEY IDENTIFICATION NUMBER: 1. Key identification number 1.
  • Page 74 1. Model label The model label is affixed to the frame under the seat. (See page 3-9.) Record the information on this label in the space provided. This information will be needed when ordering spare parts from a Yamaha dealer.
  • Page 75 INDEX 2-stroke engine oil ........3-7 Engine stop switch ........3-3 Engine trouble warning light ......3-2 Parking ............5-4 Engine, starting a warm ......5-2 Air filter element ........6-12 Part locations ..........2-1 Anti-theft device housing......3-9 Pass switch ..........3-3 Autolube pump, adjusting......6-24 Front and rear brake pads, checking ..6-18 Periodic maintenance and lubrication Front brake lever free play, checking..6-17 chart............6-2...
  • Page 76 INDEX Troubleshooting ........6-31 Troubleshooting charts ......6-32 Turn signal indicator light......3-1 Turn signal light bulb (front), replacing ..6-30 Turn signal light bulb or tail/brake light bulb, replacing ........6-30 Turn signal switch ........3-3 Vehicle identification number.....9-1 Wheel bearings, checking......6-26 Wheels .............6-16...
  • Page 78 YAMAHA MOTOR ESPAÑA, S.A. PRINTED IN SPAIN 2006.10-NOVOPRINT, S.A.

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