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IMPORTANT Owner's Responsibility and Operating Safety Check List BE SURE TO READ AND DO THE FOLLOWING BEFORE OPERATING YOUR OUTBOARD MOTOR SAFETY CHECK LIST Learn and observe boating laws of the U.S. Coast Guard, state, local author- ities. U.S, Coast Guard regulations require the following:...
MAJOR PARTS Fuel Filler Cap and Ai_ Venl Screw Choke Lever - Power Head Slop Butlou ..Spark Plug Fue] Shut-oil Valve -----J ..Thr01tleCunlru] Lever Fuel SedimeolBowl and Filter ---- Sleeting Handle ldentilicatz0ePlate Duel AutomaticCluluh Housing ..Clamp Stud Handles ffeverse Driving Lock Tilt Pin Adjuslmenl ..-,-...
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MAINTENANCE outboard motor should LUBRICATION-- GEAR HOUSING mounted a stand vertically with The Gear Rousing has been pro-lubricated power head up for storage the factory, however, the grease level shoutd Pull starter handle slowly untd resist- be checked as follows using out- ance...
OPERATION BOAT MOUNTING Mount the motor on the center of the boat transom (stern)_ (See Figure CAUTION Hand tighten clamp bracket clamp stud handles 3imultaneously: wrench or 0ny 0ihgr d_vi_ that w0uJd cause damage to brackets. Occasionally check sure lamp stud handles transom...
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OPERATION iENT SCR F_.W= START 2-CYCLE ENGINE FUEL MIXTURE POSITION" Use a good grade of regular gasoline. [See mix- ing table below.) LEVER CAUTION Always use BIA certified TC-W oil in the NEUTRAL 50:1 ratio. Failure to do so may result in excessive spark plug...
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OPERATION WARNING In case of an Emergency, the engine be stopped by moving the Choke Lever to Full Choke Position. If the motor will be operated period of time, if it is to be removed from SLOW _ boat, _f it is to be tilted up, we recommend following...
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OPERATION FLYWHEEL MAGNETO IGNITION SYSTEM The magneto ignition system consists of the following component parts: Contact Points, Condenser, Ignition Coil. (See Figure 13). Inspect following engine fails hard to start: Spark plug as often as necessary• CENTER BOLT x_4- sure spark p_ug gap setting...
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TROUBLE SHOOTING CHECK LIST "Take your outboard motor into any one of over 2000 Sears Service Units, Fuel Tank Empty Fuel Shut-Off Valve Closed Fuel Line Kinked or Pinched Fuel Filter Dirty or Clogged Vent Screw Fuel Tank Filter Cap Closed Carburetor Passages Clogged or Dirty...
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FIG.2 TANK, CLUTCH & MUFFLER REF. PART PART NAME Q'ty 2- 1 756-10207-900 RECOIL STARTER ASS'Y 595-35100-902 TANK CAP ASS'Y 630-35500-200 TANK PACKING 300-35505-200 ENGINE COVER 305-35500-200 COVER CUSHION RUBBER 659-0080!-200 TANK HOLDING METAL COLLAR 829-t0201-201 STARTER PAWL BASE 790-10201-210 STARTER PAWL SPRING...
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FIG.2 TANK, CLUTCH & MUFFLER REF. PART PART NAME O'ty 2-59 99t-01060-02t 2-60 992-10060-012 S. WASHER 2-61 990-11040-302 SCREW 4 x 30 2-62 99_10040-042 S. WASHER 2-63 990-11060-202 SCREW 6 x 20 2-64 992-1006D-042 s. WASHER 2-65 990-11040-122 SCREW 4 x t2 2-66 99_10040-042 S.
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FIG.3 RECOIL STARTER _x..------ _---17 REF. No. PART No, PART NAME Q'ty 3- 0-1 756-10207-900 RECOIL STARTER ASS'Y * RECOIL STARTER BODY 3- 1 772-10207-200 774-10200-200 " STARTER PULLEY " RECOIL SPRING 779-10200-203 783-01006-201 * STARTER ROPE 780-10201-200 * ROPE GUIDE 3-11 * STARTER HANDLE...
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FIG.4 CARBURETOR 30----0) REF. PART PART NAME Q'ty 4- 0-I 455-20217-900 CARBURETOR ASS'Y 597-20202-200 "THROTTLE CABLE ADJUSTER 595-20202-200 * CAP BODY 594-20202-200 " THROTTLE VALVE SPRING 619-20202-200 " THROTTLE SPRING SEAT 592-20217-900 ° JET NEEDLE ASS'Y 591-20202-200 * THROTTLE VALVE 4-10 623-20400-200 •...
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FIG.5 HANDLE & BRACKET PART PART NAME Q'ty REF. 8B_10201.800 THROTTLE WIRE 5. 1 870-00569.900 THROTTLE LEVER ASS'Y 990.11050.202 SCREW 5 x 20 991-01050-o21 200-35300-800 CLUTCH SHAFT COMP. STOP RING 993-51o42-002 BALL BEARING #'6004 5- 7 999-61600.404 STOP RING 993-5oo20-002 CLUTCH CASE 185-3530o...
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FIG.6 DRIVE SHAFT PIPE & GEAR CASE 15-1...
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FIG.6 DRIVE SHAFT PIPE & GEAR CASE REF. No. PART No. PART NAME Q'ty 090-35306-200 DRIVE SHAFT PIPE 075-3530,0-800 DRIVE SHAFT COMP. " 086-35500-200 BEARING HOLDER CLIP 999-62101-521 NEEDLE BEARING 1015 039-35500-200 BEARING HOLDER 6-.6 09 t -35500-200 DRIVE SHAFT PiPE GASKET 990-2_ 080-402 BOLT...
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MODELNO. 298.585190 For quick service or repair, take your Outboard Motor to any Sears Service Unit throughout FULL ONEYEARWARRANTYON U,S, and Canada. Each Service Unit is staffed OUTBOARD MOTOR trained technicians, using Sears approved For one year fromthefirst day ot use of parts and repaEr procedures to ensure...