Page 3 Cabinet Modules NEMA Preface Basic safety instructions SINAMICS System overview Mechanical installation S120 Cabinet Modules NEMA Electrical installation Cabinet Modules Equipment Manual Maintenance and servicing Diagnostics Options 06/2024 A5E03586450A...
Page 4 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5 Unless explicitly agreed as part of a contract, Siemens assumes no liability relating to such suitability. Suitability for a particular application in specific individual cases must be assessed by the user on a case-for-case basis, taking into account all technical, legal and other requirements.
Page 6 Preface Objective This manual describes the hardware components and design of the SINAMICS S120 Cabinet Modules. It provides information about installation, electrical connection, and cabinet design. Training Training You can find information about SITRAIN - Siemens training courses on products, systems and solutions for drive and automation technology at the following address: Training (http://www.siemens.com/sitrain).
Page 7 Address (https://support.industry.siemens.com/cs). An up-to-date list of currently certified components is also available on request from your local Siemens office. If you have any questions relating to certifications that have not yet been completed, please ask your Siemens contact. Cabinet Modules NEMA...
Page 8 You can find more information about product-related environmental protection at the following address (https://support.industry.siemens.com/cs/ww/en/view/39200038). Not relevant standards China Compulsory Certification SINAMICS S120 Cabinet Modules do not fall in the area of validity of the China Compulsory Certification (CCC). Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 9 Siemens does not check the information on these websites and is not responsible for the content and information provided there. The user bears the risk for their use.
Page 10 Preface Compliance with the General Data Protection Regulation Siemens complies with the principles of data privacy, in particular the principle of data minimization (privacy by design). For this product, this means: The product does not process neither store any person-related data, only technical function data (e.g.
Page 11 Table of contents Preface ..............................3 Basic safety instructions ........................19 General safety instructions ....................19 Handling electrostatic sensitive devices (ESD) ..............27 Warranty and liability for application examples ..............27 Industrial cybersecurity ...................... 28 Residual risks of power drive systems ................. 29 System overview ..........................
Page 12 Table of contents 3.3.2 Preparation ........................54 3.3.2.1 Requirements for installation location ................54 3.3.2.2 Requirements on the levelness of the floor ................. 56 3.3.2.3 Shipping and handling indicators ..................57 3.3.2.4 Unpacking the cabinets ...................... 59 3.3.2.5 Tools required ........................59 3.3.3 Lifting the cabinet units off the transport pallet and installing them ........
Page 13 Table of contents Cabinet Modules ..........................141 Line Connection Modules ....................141 5.1.1 Description ........................141 5.1.1.1 Main switch (input current ≤ 800 A) ................. 145 5.1.1.2 Circuit breaker (input current > 800 A) ................145 5.1.1.3 Terminal block -X40 external 230 V AC auxiliary infeed ............ 147 5.1.2 Versions of Line Connection Modules ................
Page 14 Table of contents Motor Modules in chassis format ..................224 5.6.1 Description ........................224 5.6.2 X55 customer terminal strip ..................... 232 5.6.2.1 General information ......................232 5.6.2.2 X41 EP terminal / temperature sensor connection ............233 5.6.2.3 X46 Brake control and monitoring ..................235 5.6.2.4 DRIVE-CLiQ interfaces X400, X401, X402 .................
Page 15 Table of contents 6.4.12.1 Replacing the fan, Booksize Cabinet Kit ................311 6.4.12.2 Replacing the fan, frame sizes FB, GB and GD ..............316 6.4.12.3 Replacing the fan, sizes FX and GX ................... 318 6.4.12.4 Replacing the fan, size HX ....................320 6.4.12.5 Replacing the fan, frame size JX ..................
Page 16 Table of contents Options .............................. 371 Safety information ......................371 D14, Preliminary copy of customer documentation ............371 G20, CBC10 Communication Board .................. 372 G33, CBE20 Communication Board .................. 376 G51 to G54, TM150 temperature sensor module .............. 379 8.5.1 General information ......................
Page 17 Table of contents 8.23.1 General information ......................444 8.23.2 Connection overview ....................... 445 8.23.3 Connection example ......................447 8.23.4 X55 customer terminal block ................... 449 8.23.4.1 Overview ......................... 449 8.23.4.2 X41 EP terminal / temperature sensor connection ............. 452 8.23.4.3 X46 Brake control and monitoring ..................
Page 18 Table of contents 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance..495 8.31.1 General information ......................495 8.31.2 DC interface incl. pre-charging for Booksize Cabinet Kits ........... 496 8.31.2.1 Important safety precautions ................... 496 8.31.2.2 DC interface, principle of operation ..................
Page 19 Table of contents 8.50 M70, EMC shield bus ....................... 543 8.50.1 General information ......................543 8.50.2 Connecting the cables to the EMC shield bus ..............543 8.51 M77, Version without component support plates and without additional control components ........................544 8.52 M80 to M87, DC busbar system ..................
Page 20 Table of contents Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 21 Basic safety instructions General safety instructions DANGER Lockout/tagout is designed for your safety Lockout/tagout is a safety procedure that neutralizes and secures hazardous energy in a machine, device, or system so that employees can work on it safely. Lockout/tagout rules and procedures are found in OSHA regulation - 29 CFR 1910.147 - The Control of Hazardous Energy (Lockout/Tagout).
Page 22 Basic safety instructions 1.1 General safety instructions WARNING Electric shock and danger to life due to other energy sources Touching live components can result in death or serious injury. • Only work on electrical equipment if you are appropriately qualified. •...
Page 23 Basic safety instructions 1.1 General safety instructions WARNING Electric shock if there is no ground connection When the protective conductor connection of devices with protection class I is missing or incorrectly implemented, high voltages can be present at open, exposed parts, which when touched, can result in death or severe injury.
Page 24 Basic safety instructions 1.1 General safety instructions WARNING Electric shock due to residual charges in power components Because of the capacitors, a hazardous voltage is present for up to 5 minutes after the power supply has been switched off. Contact with live parts can result in death or serious injury.
Page 25 Basic safety instructions 1.1 General safety instructions WARNING Spread of fire from built-in devices Built-in devices can cause a fire and a pressure wave in the event of a fault. The higher the power rating of a converter, the more dangerous the effects of an arc or pressure wave. Fire and smoke can escape from the control cabinet and cause serious personal injury and material damage.
Page 26 Basic safety instructions 1.1 General safety instructions WARNING Unexpected machine movement caused by radio devices or mobile phones Using radio devices, cellphones, or mobile WLAN devices in the immediate vicinity of the components can result in equipment malfunction or faults and damage to the devices. Malfunctions may impair the functional safety of machines and can therefore put people in danger or lead to property damage.
Page 27 Basic safety instructions 1.1 General safety instructions NOTICE Device damage caused by incorrect insulation resistance tests High test voltages can damage the device. • Measure the insulation resistance of low voltage circuits of machines or systems only with ≤ 500 V DC. •...
Page 28 Basic safety instructions 1.1 General safety instructions WARNING Unexpected movement of machines caused by inactive safety functions Inactive or non-adapted safety functions can trigger unexpected machine movements that may result in serious injury or death. • Observe the information in the appropriate product documentation before commissioning.
Page 29 Basic safety instructions 1.2 Handling electrostatic sensitive devices (ESD) Handling electrostatic sensitive devices (ESD) Electrostatic sensitive devices (ESD) are individual components, integrated circuits, modules or devices that may be damaged by either electric fields or electrostatic discharge. NOTICE Equipment damage due to electric fields or electrostatic discharge Electric fields or electrostatic discharge can cause malfunctions through damaged individual components, integrated circuits, modules or devices.
Page 30 In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Products and solutions from Siemens constitute one element of such a concept.
Page 31 Basic safety instructions 1.5 Residual risks of power drive systems Residual risks of power drive systems When assessing the machine or system-related risk in accordance with the respective local regulations (e.g. EC Machinery Directive), the machine manufacturer or system installer must take into account the following residual risks emanating from the control and drive components of a drive system: 1.
Page 32 Basic safety instructions 1.5 Residual risks of power drive systems 6. Influence on communication systems via the line supply, e.g. ripple-control transmitters or data communication via the line supply 7. Motors for use in potentially explosive areas: When moving components such as bearings are subject to wear, this can cause enclosure components to exhibit unexpectedly high temperatures during operation, creating a hazard in areas with a potentially explosive atmosphere.
Page 33 System overview Overview SINAMICS S120 Cabinet Modules NEMA are the components of a modular cabinet unit system for multi-motor drives with central line infeed and a common DC link busbar, as typically found in paper-making machines, roller mills, test stands, and hoisting gear.
Page 34 System overview 2.1 Overview Figure 2-1 Example of a drive assembly with SINAMICS S120 Cabinet Modules for a multi-motor drive The following table provides an overview of the voltage ranges and power ratings available for the SINAMICS S120 Cabinet Modules:...
Page 35 System overview 2.2 Field of application Field of application The modular SINAMICS S120 Cabinet Modules drive system is used to coordinate multiple motors in a multi-axis drive system. Typical examples include: • Packaging machines • Plastics processing machines • Textile machines •...
Page 36 System overview 2.3 Benefits Benefits The outstanding system features of the SINAMICS S120 Cabinet Modules provide plant operators with the following advantages: • Process optimization with minimal effort: – A standard PROFIBUS or PROFINET interface and various analog and digital interfaces allow them to be easily integrated into automation solutions.
Page 37 System overview 2.4 Line Modules Line Modules 2.4.1 General information Power is fed to the drive line-up via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the motor modules connected to the DC link. They are suitable for connection to systems grounded at the star point (TN, TT) and non-grounded (IT) systems.
Page 38 System overview 2.4 Line Modules Figure 2-3 Line Connection Module with Basic Line Module > 800 A Figure 2-4 Line Connection Module with Basic Line Modules connected in parallel 2.4.3 Smart Line Modules Smart Line Modules can supply energy to the DC link and return regenerative energy to the line supply.
Page 39 Interface Modules include the required pre-charging input circuit for the Active Line Module, in addition to a Clean Power Filter. These two components are considered to be an integral unit for SINAMICS S120 Cabinet Modules NEMA and are supplied together.
Page 40 System overview 2.5 DC link components Figure 2-8 Line Connection Module with Active Interface Module and Active Line Module ≤ 800 A, example frame size HX + HI Figure 2-9 Line Connection Module with Active Interface Module and Active Line Module > 800 A Figure 2-10 Line Connection Module with Active Interface Modules and Active Line Modules connected in parallel...
Page 41 Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system. In addition, the auxiliary power supply system supplies the electronic modules with an external 24 VDC voltage.
Page 42 System overview 2.8 Overview of options Overview of options Table 2- 2 Overview of options Option code Brief description of option Customer documentation (circuit diagram, terminal diagram, layout diagram) in DXF format Draft of customer documentation Documentation in: English/French Documentation in: English/Spanish Documentation in English Documentation in French Documentation in Spanish...
Page 43 System overview 2.8 Overview of options Option code Brief description of option Control Unit CU320-2 PROFINET Motor reactor Two motor reactors connected in series dv/dt filter plus Voltage Peak Limiter Main contactor Line reactor not included in product package Circuit breaker in withdrawable unit design DC coupling incl.
Page 44 System overview 2.9 System structure Option code Brief description of option Measuring instrument for line variables (installed in the cabinet door) Measuring instrument for line variables with PROFIBUS connection, installed in the cabinet door Measuring instrument for line variables with PROFINET connection, installed in the cabinet door Measuring instrument for line variables with PROFINET connection, installed in the cabinet door Rating plate data in English / French Rating plate data in English / Spanish...
Page 45 System overview 2.10 System data 2.10 System data General technical system data General data Line voltages and power ranges 3 AC 380 ... 480 V, ±10 % (-15 % < 1 min), 5 ... 1150 HP (4.8 ... 800 kW) 3 AC 500 ...
Page 46 System overview 2.10 System data Ambient conditions During storage During transport In operation Ambient temperature -13 °F ... +131 °F -13 °F ... +158 °F 32 °F ... +104 °F (-25 °C ... +55 °C) (-25 °C ... +70 °C) (0 °C ...
Page 47 104 °F (40 °C) and installation altitudes up to 3,300 ft (1,000 m) above sea level. If SINAMICS S120 Cabinet Modules with power units in booksize format are operated at ambient temperatures above 104 °F (40 °C) and/or installation altitudes higher than 3,300 ft (1,000 m) above sea...
Page 48 Installation altitudes over 6600 ft and up to 16500 ft (2000 m to 5000 m) above sea level When operating SINAMICS S120 Cabinet Modules NEMA at altitudes over 6,600 ft (2,000 m) above sea level, keep in mind that as the altitude increases, the air pressure and therefore also the density of the air decrease.
Page 49 System overview 2.11 Derating data Reducing the ambient temperature and the output current Due to the reduced cooling efficiency, it is necessary, on the one hand, to reduce the ambient temperature and, on the other, to lower heat loss in the Cabinet Module by reducing the output current, whereby ambient temperatures lower than 104 °F (40 °C) may be offset for compensation purposes.
Page 50 System overview 2.11 Derating data Using an isolating transformer to reduce transient overvoltages according to IEC 61800-5-1 As a consequence, overvoltage category III is reduced to overvoltage category II – which in turn reduces the demands placed on the insulating capability of air. An additional voltage derating (reduction of the input voltage) is not required if the following constraints are maintained: •...
Page 51 Mechanical installation Important notes Transport WARNING Incorrectly transporting the device The device can tip over if you transport it incorrectly or if you use non-approved transport equipment. Death, serious injury, and property damage can result. • Ensure that only trained personnel transport the device with approved transport equipment and lifting tools.
Page 52 • If you fail to contact the shipping company immediately, you may forfeit your right to claim compensation for the defects and damage. • If necessary, you can request support from your local Siemens office or your local sales representative.
Page 53 Mechanical installation 3.2 Mechanical installation: Checklist NOTICE Property damage to top hats caused by improper mechanical loading The separately delivered top hats may be irreparably damaged if they are subjected to mechanical loads before being installed on the cabinets. • Do not apply any mechanical loads to the top hats. Mechanical installation: Checklist Use the following checklist to guide you through the mechanical installation procedure for the cabinet/transport unit.
Page 54 Mechanical installation 3.2 Mechanical installation: Checklist Item Action included/completed? The minimum ceiling height (for unobstructed air outlet) must be observed. The cool- ing air supply and exhaust must not be obstructed and must be available in sufficient quantity. (→ See Chapter "Installation", Section "Preparation") The cabinet must be firmly attached to the fixing points provided.
Page 55 Mechanical installation 3.3 Installation Installation 3.3.1 Important safety precautions WARNING Failure to observe the general safety instructions and residual risks If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. • Observe the general safety instructions. •...
Page 56 Mechanical installation 3.3 Installation 3.3.2 Preparation 3.3.2.1 Requirements for installation location The Cabinet Modules are designed for installation in closed, electrical operating areas in compliance with IEC 61800-5-1. A closed electrical operating area is a room or area containing electrical equipment that can be accessed by trained personnel only. Access is controlled by a door or other form of barricade that can be opened only by means of a key or other tool.
Page 57 Mechanical installation 3.3 Installation Figure 3-1 Required room height for different enclosures (without options M06 and M07) Note Further dimensions Additional dimensions are specified on the associated dimension drawings, which are included in the individual device documentation. The cooling air for the power unit is drawn in from the front through the ventilation grills in the lower part of the cabinet doors.
Page 58 Mechanical installation 3.3 Installation Note Interference to radio/wireless services due to high frequency (radio frequency) disturbances The converter can cause high frequency disturbances, which may make interference suppression measures necessary. This device is not designed for general use in the first environment (residential area) and must not be used there without appropriate radio interference suppression measures.
Page 59 Mechanical installation 3.3 Installation The following requirements must be met to ensure the full functionality of the cabinet units: • The foundation must be level and horizontal. • Irregularities must be leveled out. • Gaps where air can enter, created when aligning (e.g.: ① in the diagram) must be closed and sealed.
Page 60 Mechanical installation 3.3 Installation Checking the shipping and handling indicators prior to commissioning It is essential to check the shipping and handling indicators prior to commissioning the converter. Figure 3-5 Tilt indicator tripped The tilt indicator provides immediate visible evidence of whether the cabinet units have been handled and stored upright.
Page 61 Mechanical installation 3.3 Installation Removing the shipping and handling indicators prior to commissioning NOTICE Material damage caused by transport indicators remaining in the device during operation If transport indicators remain in the device during operation, material damage can result from falling off or through temperature damage. •...
Page 62 Mechanical installation 3.3 Installation NOTICE Screw connections for protective covers The threaded connections for the protective covers made of Makrolon may only be tightened with 2.5 Nm. 3.3.3 Lifting the cabinet units off the transport pallet and installing them The applicable local guidelines regarding the transportation of the cabinet from the transport pallet to the installation location must be observed.
Page 63 Mechanical installation 3.3 Installation WARNING Failure to observe the weight and the center of gravity Not observing restrictions regarding the weight and the center of gravity can result in death or severe injury when lifting and transporting. • The weight specified on the packaging and the designated center of gravity must always be taken into account when lifting or transporting the equipment.
Page 64 Mechanical installation 3.3 Installation 3.3.4 Disassembling the crane transport assembly With option M90 (crane transport assembly), the Cabinet Modules are equipped with either transport eyebolts or mounting rails. With option Y11 (assembly into transport units in the factory), the Cabinet Modules are always equipped with a mounting rail.
Page 65 Mechanical installation 3.3 Installation After removing the crane transport aids, the transport eyebolts or the fixing screws of the mounting rail that have been removed must be replaced by the original roof screws from the accessories pack supplied in order to ensure compliance with the degree of protection and proper grounding of the cabinet.
Page 66 Mechanical installation 3.3 Installation 3.3.6 Connection for side-by-side installation of cabinet units Description An accessories kit is provided with each cabinet or transport unit for the connection of cabinet units in a side-by-side installation. The table below shows the content of this accessories kit for connecting the cabinet units.
Page 67 Mechanical installation 3.3 Installation Figure 3-12 Positions of the cabinet connectors Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 68 Mechanical installation 3.3 Installation Figure 3-13 Inner cabinet connectors at the lower cabinet frame Figure 3-14 Inner cabinet connectors at the upper cabinet frame Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 69 Mechanical installation 3.3 Installation Figure 3-15 Cabinet connector, outer Note Installing the canopy or hood at an early stage It is recommended to attach the canopy or hood at an early stage to prevent foreign matter entering the cabinet units. Note Installing the side panels For each row of cabinets installed, one side panel must be installed on the right (option M26)
Page 70 Mechanical installation 3.3 Installation Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 71 Electrical installation Safety instructions Required safety precautions before installation work is carried out WARNING Failure to observe general safety instructions and residual risks If the general safety instructions and residual risks are not observed, accidents can occur causing serious injuries or death. •...
Page 72 Electrical installation 4.2 Checklist for electrical installation Note Touch protection When the cabinet door is opened, cabinet units have touch protection according to EN 50274. In the version with option M60, additional protective covers are fitted. When the cabinet door is open, these provide increased protection against touching live components.
Page 73 Electrical installation 4.2 Checklist for electrical installation Table 4- 1 Checklist for electrical installation Item Action included/completed? General information For strain relief, the cables must be clamped to the cable C-type mounting bar. When EMC-shielded cables are used, screwed glands that connect the shield to the ground with the greatest possible surface area must be provided on the motor terminal box.
Page 74 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? With a parallel connection of Motor Modules in chassis format and connection to a motor with a single-winding system, it is essential either to observe the specified min- imum cable lengths or to install a motor reactor (option L08). (→...
Page 75 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? Options G20, The supplied CBC10 is installed in the factory in the option CBC10 Communication slot of the Control Unit. Board (→ See Chapter "Options", Section "G20, CBC10 Communi- cation Board") G33, The supplied CBE20 is installed in the factory in the option CBE20 Communication...
Page 76 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? K50, The SMC30 Sensor Module is used for determining the SMC30 Sensor Module actual motor speed. The following encoders are supported by the SMC30 Sen- sor Module: • TTL encoder •...
Page 77 Electrical installation 4.2 Checklist for electrical installation Item Action included/completed? K88, To control the brake, a connection must be established Safe Brake Adapter SBA between -X14 on the Safe Brake Adapter and the holding 230 V AC brake. (→ See Chapter "Options", Section "K88, Safe Brake Adapt- er SBA 230 V AC") L13, Connect the feedback signal contacts of the main contac-...
Page 78 Electrical installation 4.3 EMC-compliant design Item Action included/completed? P13, Adjust the measuring instrument according to the system measuring instrument for relationships. line variables with (→ see Chapter "Options", Section "P13, measuring instru- PROFINET connection, ment for line variables with PROFINET connection installed installed in the cabinet in the cabinet door") door...
Page 79 Electrical installation 4.4 Connecting shielded three-phase cables Connecting shielded three-phase cables A good shield connection is achieved by connecting the shields in the converter cabinet through a large surface area to the EMC shield rail using EMC shield clamps (PUK shield clamps).
Page 80 Electrical installation 4.5 Connections Figure 4-2 Dimensions of the cable lugs Table 4- 2 Dimensions of the cable lugs Screw / bolts Conductor cross-section [AWG,MCM] ([mm²]) [inch] [inch] [inch] [inch] [inch] ([mm]) ([mm]) ([mm]) ([mm]) ([mm]) 2/0 (70) 0.33 (8.4) 0.94 (24) 2.17 (55) 0.51 (13)
Page 81 Electrical installation 4.5 Connections 4.5.2 Connection overview Connection overview The following table shows the connections between the individual Cabinet Modules and their connections. When supplied as transport unit (option Y11, transport units assembled in the factory), these connections only have to be established between the individual transport units as configured.
Page 82 Electrical installation 4.5 Connections 4.5.3 PE busbar 4.5.3.1 General information Availability PE busbars are included in the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules • Smart Line Modules • Active Line Modules • Booksize base cabinets •...
Page 83 Electrical installation 4.5 Connections Preparatory steps • Install and secure the cabinet units properly. • Disconnect the cabinet units from the power supply. • Allow unimpeded access to the PE busbar of the cabinet units (if necessary, remove the protective covers during installation work). Figure 4-4 Connecting the PE busbar when cabinet units are installed side-by-side Establishing the connection...
Page 84 Electrical installation 4.5 Connections 4.5.3.3 Connection according to the system-side grounding concept WARNING Electric shock if there is no ground connection If there is no connection to the central grounding of the complete plant, the cabinet unit may be at a dangerous voltage level in a fault situation. This means that when touched, this can result in death or severe injury •...
Page 85 Electrical installation 4.5 Connections Description The DC busbar is used to connect Line Modules with Motor Modules; the connection is made using prefabricated busbar sets with different current-conducting capacities. The DC busbar can be optionally included in the following Cabinet Modules: •...
Page 86 Electrical installation 4.5 Connections Figure 4-5 Delivery state of the DC busbar Figure 4-6 Connecting the DC busbar when cabinet units are installed side-by-side Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 87 Electrical installation 4.5 Connections Establishing the connection 1. Loosen the 2 x M12 nuts on the upper DC busbar (DC P) on the right-hand side ① at the first cabinet. 2. Loosen the 2 x M12 nuts on the DC busbar on the left-hand side of the cabinet to be connected.
Page 88 Electrical installation 4.5 Connections 4.5.4.3 Connecting cabinet units with different numbers of DC busbars When connecting cabinet units with different numbers of busbars, the DC busbars are connected as shown in the following diagrams. Transition from three busbars to two busbars Of the three jumpers supplied to connect the DC busbars, only two jumpers have to be connected from the left-hand to the right-hand cabinet.
Page 89 Electrical installation 4.5 Connections 4.5.5 Auxiliary power supply system 4.5.5.1 General information Availability To facilitate the auxiliary voltage supply to S120 Cabinet Modules, the individual modules are fitted with a special, standardized auxiliary voltage supply system. This system is delivered pre-installed.
Page 90 Electrical installation 4.5 Connections Figure 4-7 Auxiliary power supply system for voltage distribution The auxiliary power supply system for an individual cabinet unit consists of an auxiliary power module and the connecting cables. The auxiliary power module comprises two terminal blocks (-X100, -X101) and one fuse (- F24) for the 24 V DC supply.
Page 91 Electrical installation 4.5 Connections Auxiliary power module Figure 4-8 Auxiliary power module with terminal blocks -X100, -X101 and 24 V DC fuse At least two terminals are always available to the customer at terminal block -X100 for tapping the auxiliary voltages. Table 4- 4 X100, terminal block for tapping the auxiliary voltages Terminal...
Page 92 Electrical installation 4.5 Connections Table 4- 5 X101, terminal block for routing the auxiliary voltage connecting cables Terminal Designation Assigned voltages Rated current Line voltage (for fan supply via transformer): Max. 60 A • 2 AC 380 ... 480 V or •...
Page 93 Electrical installation 4.5 Connections Table 4- 6 X100, terminal block in the Line Connection Module for routing the auxiliary voltages Terminal Voltage tap Rated current Line voltage: Max. 60 A • 2 AC 380 ... 480 V or • 2 AC 500 ... 690 V (max. AC 759 V) 1 AC 230 V (max.
Page 94 Electrical installation 4.5 Connections Connecting cables Table 4- 7 Voltage assignment for connecting cables Cable Phase Assigned voltages 4-phase Line voltage: • 2 AC 380 ... 480 V or • 2 AC 500 ... 690 V (max. AC 759 V) 1 AC 230 V (max.
Page 95 Electrical installation 4.5 Connections 4.5.5.3 Connection for side-by-side installation of cabinet units Description Prefabricated cables for connecting the Auxiliary Power Supply Modules are attached to the -X101 terminal block of the module in each cabinet. If the cabinets are delivered as single units, these must be routed to the next module and attached to the appropriate terminals of the -X101 terminal block.
Page 96 Electrical installation 4.5 Connections Establishing the connection Attach the cable to terminal block -X101 of the next module: • 4-phase cable (1-2): for the line voltage to terminals 1 and 2 • 4-phase cable (3-4): for 230 VAC to terminals 3 and 4 •...
Page 97 Electrical installation 4.5 Connections 4.5.6 Connecting the motor cables Preparatory steps • Install and secure the cabinet units properly. • Disconnect the cabinet units from the power supply. • Make sure that all the necessary safety measures have been taken at the installation location.
Page 98 Electrical installation 4.5 Connections Frame sizes FX and GX Frame sizes HX and JX -U2/-T1 -V2/-T2 -W2/-T3 -U2/-T1 -V2/-T2 -W2/-T3 Connecting the motor cables Note Position of the connections For the location of the connections, see the layout diagrams. 1. Open the cabinet and remove the covers in front of the connection panel for motor cables (terminals U2/T1, V2/T2, W2/T3;...
Page 99 Electrical installation 4.5 Connections 4. Screw the motor cables onto the terminals. Make sure that the conductors have been connected properly (U2/T1, V2/T2, W2/T3). NOTICE Property damage due to loose power connections Insufficient tightening torques or vibrations can result in faulty electrical connections. This can cause fire damage or malfunctions.
Page 100 Electrical installation 4.5 Connections Table 4- 10 Cabinet and motor connection terminals Cabinet (motor connection terminals) Motor (connection terminals) U2/T1 V2/T2 W2/T3 In contrast to the connection for the clockwise phase sequence, two phases have to be reversed with a counter-clockwise phase sequence (viewed from the drive shaft). Note Direction of motor rotation If the motor was connected with an incorrect direction of phase rotation, it can be corrected...
Page 101 Electrical installation 4.5 Connections 4.5.8 Adjusting the fan voltage A transformer is incorporated in the Motor Module in the chassis format (-T1-T10) and/or Basic Line Module/Smart Line Module/Active Line Module (-T2-T10) for setting the correct operating voltage for the 230 V AC fans. The location of the transformers is indicated in the layout diagrams supplied.
Page 102 Electrical installation 4.5 Connections Figure 4-13 Connecting terminals for the fan transformers (500 to 690 V 2 ph. AC) The line voltage assignments for making the appropriate setting on the fan transformer are indicated in the following tables. WARNING Fire due to overheating resulting from insufficient equipment fan voltage If the terminals are not reconnected to the actual line voltage, this can lead to overheating with a risk of personal injury due to smoke generation and fire.
Page 103 Electrical installation 4.5 Connections Table 4- 13 Line voltage assignments for setting the fan transformer (2 AC 500 ... 690 V) Line voltage Taps of the fan transformer (-T1/-T2 -T10, -T20) 500 V ± 10 % 500 V 525 V ± 10 % 525 V 575 V ±...
Page 104 Electrical installation 4.5 Connections Figure 4-14 Warning label on the connection clip Basic Line Modules Figure 4-15 Removing the connection clip of the basic interference suppression module to ground in the Basic Line Module for frame size FB Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 105 Electrical installation 4.5 Connections Figure 4-16 Removing the connection clip of the basic interference suppression module to ground in the Basic Line Module for frame size GB Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 106 Electrical installation 4.5 Connections Smart Line Modules With frame sizes HX and JX, you must remove the left-hand fan before you remove the connection clip (see section "Replacing components"). Figure 4-17 Removing the connection clip of the basic interference suppression module to ground in the Smart Line Module for frame size GX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 107 Electrical installation 4.5 Connections Figure 4-18 Removing the connection clip of the basic interference suppression module to ground in the Smart Line Module for frame size HX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 108 Electrical installation 4.5 Connections Figure 4-19 Removing the connection clip of the basic interference suppression module to ground in the Smart Line Module for frame size JX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 109 Electrical installation 4.5 Connections Active Line Modules including Active Interface Modules The connection clip of the basic interference suppression module to ground is in the Active Interface Module. Figure 4-20 Removing the connection clip of the basic interference suppression module to ground in the Active Interface Module for frame size FI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 110 Electrical installation 4.5 Connections Figure 4-21 Removing the connection clip of the basic interference suppression module to ground in the Active Interface Module for frame size GI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 111 Electrical installation 4.5 Connections Figure 4-22 Removing the connection clip of the basic interference suppression module to ground in the Active Interface Module for frame size HI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 112 Electrical installation 4.5 Connections Figure 4-23 Removing the connection clip of the basic interference suppression module to ground in the Active Interface Module for frame size JI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 113 Electrical installation 4.5 Connections Removing the connector jumper in the VSM10 Voltage Sensing Module If a Smart Line Module or Active Line Module is operated on a non-grounded line supply (IT supply system), the connector jumper in terminal X530 on the button of the component must be removed from the Voltage Sensing Module (VSM10).
Page 114 Electrical installation 4.5 Connections 4.5.10 Signal connections Note Pre-assignment and position of the customer terminal block The factory setting and description of the customer terminal blocks are documented in the circuit diagrams. The location of the customer terminal blocks of the individual Cabinet Modules is documented in the layout diagrams.
Page 115 Electrical installation 4.5 Connections Preparatory steps Before starting any cabling or connection work in the Cabinet Modules, ensure that the following measures are performed: • Disconnect the cabinet unit from the power supply. • Allow unimpeded access to the necessary components in the Cabinet Module (if necessary, remove the covers).
Page 116 Electrical installation 4.5 Connections Cable routing for connection to the line supply Feed the infeed cable into the cabinet from the bottom. Connect the PE cable to the grounding bar. Feed the cable up through the cabinet to terminal block -X1. Fasten the cable at suitable points.
Page 117 Electrical installation 4.5 Connections Signal cables Feed the signal cables into the cabinet from the bottom left. Feed the signal cables up through the cabinet to terminal blocks -X30,  -X40, and -X50. Fasten the signal cables at suitable points. Connect the signal cables to the terminal blocks. Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 118 Electrical installation 4.5 Connections 4.5.12.3 Cable routing for Basic Line Modules For the Basic Line Modules, the customer must carry out the following cabling or connection work: Table 4- 15 Checklist for cabling or connection work for Basic Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 119 Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit. (→ See SINAMICS S120 Equipment Manual GH1 Control Units) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 120 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 121 Electrical installation 4.5 Connections Cable routing to the customer terminal strip -X55 Feed the cable for the customer terminal strip into the cabinet from the bottom left. Remove about 1.18 inch (3 cm) of the cable insulation at the level of the shield plate in the low- er part of the cabinet and attach the cable there.
Page 122 Electrical installation 4.5 Connections 4.5.12.4 Cable routing for Smart Line Modules For the Smart Line Modules, the customer must carry out the following cabling or connection work: Table 4- 16 Checklist for cabling or connection work for Smart Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 123 Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit (→See SINAMICS S120 Equipment Manual GH1 Control Units) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 124 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 125 Electrical installation 4.5 Connections Cable routing to the customer terminal strip -X55 Feed the cable for the customer terminal strip into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the customer terminal strip -X55, guide it to the left or right to -X55.
Page 126 Electrical installation 4.5 Connections 4.5.12.5 Cable routing for Active Line Modules For the Active Line Modules, the customer must carry out the following cabling or connection work: Table 4- 17 Checklist for cabling or connection work for Active Line Modules Cable routing Completed? PROFIBUS cable or PROFINET cable to the Control Unit...
Page 127 Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit (→See SINAMICS S120 Equipment Manual GH1 Control Units) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 128 Control Unit. When doing so, route the cable in a similar manner to the standard cables that have already been installed in the cabinet. Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit (→See SINAMICS S120 Equipment Manual GH1 Control Units) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 129 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes FX+FI and GX+GI Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 130 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables, frame sizes HX+HI and JX+JI Feed the cable for the DRIVE-CLiQ/signal cables into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 131 Electrical installation 4.5 Connections Cable routing to customer terminal strip -X55, frame sizes FX+FI and GX+GI Feed the cable for the customer terminal strip into the cabinet from the bottom right (frame size FX+FI) or bottom left (frame size GX+GI). Use cable ties to secure the cable at suitable points.
Page 132 Electrical installation 4.5 Connections Cable routing to customer terminal strip -X55, frame sizes HX+HI and JX+JI Feed the cable for the customer terminal strip into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the customer terminal strip -X55, guide it to the left or right to -X55.
Page 133 Electrical installation 4.5 Connections 4.5.12.6 Cable routing for Booksize Base Cabinets and Booksize Cabinet Kit Note Cable routing The procedure is the same as that for the Cabinet Modules Motor Modules in chassis format. (→ See the Section titled "Cable routing for Motor Modules in chassis format") Cable routing of motor cable Note Connecting the motor cables...
Page 134 Use cable ties to secure the cable at suitable points. Connect the cable to the Control Unit. (→See SINAMICS S120 Equipment Manual GH1 Control Units) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 135 Electrical installation 4.5 Connections Cable routing for DRIVE-CLiQ connections and signal cables to the Control Unit Feed the DRIVE-CLiQ/signal cable into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the Control Unit, angle it to the right up to the Control Unit.
Page 136 Electrical installation 4.5 Connections Cable routing for signal cables to the customer terminal strip –X55 Feed the cable for the customer terminal strip into the cabinet from the bottom left. Use cable ties to secure the cable at suitable points. Feed the cable toward the top of the cabinet and, when it reaches the level of the customer terminal strip -X55, guide it to the left or right to -X55.
Page 137 Electrical installation 4.5 Connections Cable routing for the "Safe Torque Off" and "Safe Stop 1" functions Note Cable routing The procedure is the same as that for customer terminal strip -X55. Connect the cable to the terminals to control the functions. (→...
Page 138 Electrical installation 4.5 Connections Cable routing for signal cables to SMC10/20/30 Sensor Module Feed the cable for the customer terminal strip into the cabinet from the bottom left. Remove about 1.18 inch (3 cm) of the insulation at the level of the shield plate in the lower part of the cabinet and attach the cable there.
Page 139 Electrical installation 4.5 Connections Cable routing for motor connection Feed the cable into the cabinet from below. Feed the cable up through the cabinet to the motor connections -U2/-T1, -V2/-T2, -W2/-T3. Fasten the cable at suitable points. Connect the cable to the connections. Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 140 Electrical installation 4.5 Connections 4.5.12.8 Cable routing for Auxiliary Power Supply Modules Cable routing for connection to the line supply Feed the cable into the cabinet from the bottom right. Guide the cable up and, when it reaches the level of the line connection, guide it to the left. Fasten the cable at suitable points.
Page 141 Electrical installation 4.5 Connections Cable routing for signal cables to terminal strips -X45, -X46, -X47 Feed the cable into the cabinet from the bottom left. Guide the cable up and, when it reaches the terminal strips, to the right. Fasten the cable at suitable points. Connect the cable to terminals -X45, -X46 and -X47.
Page 142 Electrical installation 4.5 Connections Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 143 Cabinet Modules Line Connection Modules 5.1.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 144 Cabinet Modules 5.1 Line Connection Modules Power is fed to the drive assembly via Line Modules, which generate a DC voltage from the line voltage and, therefore, supply energy to the Motor Modules connected to the DC link. They are suitable for connection to systems grounded at the neutral point (TN, TT) and non- grounded systems (IT).
Page 145 Cabinet Modules 5.1 Line Connection Modules Figure 5-2 Configuration example for Line Connection Module (frame size GL) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 146 Cabinet Modules 5.1 Line Connection Modules Figure 5-3 Configuration example for Line Connection Modules (frame size JL) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 147 Cabinet Modules 5.1 Line Connection Modules 5.1.1.1 Main switch (input current ≤ 800 A) Up to 800 A, a main switch is installed. X50 "main switch" checkback contact Table 5- 2 Terminal block X50 "main switch" checkback contact Terminal Designation Technical specifications "Main switch checkback contacts Max.
Page 148 Cabinet Modules 5.1 Line Connection Modules Table 5- 4 Factory setting of the circuit breaker for Line Connection Modules for Smart Line Modules Article No. Article No. Input current Overload trip Short-time Delay time short- Line Connection Smart Line Module Line Module delayed short- circuit release...
Page 149 Cabinet Modules 5.1 Line Connection Modules Note Additional information A detailed description of the complete principle of operation of the circuit breaker and how it is handled, as well as options integrated in the factory and/or additional options are given in the associated operating instructions, which are included in the device documentation provided.
Page 150 Cabinet Modules 5.1 Line Connection Modules 5.1.2 Versions of Line Connection Modules Different versions to suit specific input currents are available: • Devices ≤ 800 A are equipped with a main switch • Units > 800 A are equipped with a fixed-mounted circuit breaker (draw-out circuit breaker is available as option) Line Connection Modules come in the following versions (specified by an option code) according to the type of the Line Module that is being fed:...
Page 151 Cabinet Modules 5.1 Line Connection Modules Figure 5-6 Connection example: Line Connection Module ≥2000 A for connection to Active Line Modules in parallel connection, option L42 5.1.2.2 Version L43 for Basic Line Modules When Basic Line Modules are used, a line reactor is incorporated as a standard feature. Figure 5-7 Connection example: Line Connection Module ≤...
Page 152 Cabinet Modules 5.1 Line Connection Modules Figure 5-8 Connection example: Line Connection Module >800 A, <1800 A for connection to Basic Line Modules, option L43 Figure 5-9 Connection example: Line Connection Module >1800 A, <2000 A for connection to Basic Line Modules, option L43 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 153 Cabinet Modules 5.1 Line Connection Modules If Basic Line Modules that are fed via a common Line Connection Module are connected in parallel, line reactors are generally incorporated in the Line Connection Module. Figure 5-10 Connection example: Line Connection Module ≥2000 A for connection to Basic Line Modules in parallel connection, option L43 5.1.2.3 Version L44 for Smart Line Modules...
Page 154 Cabinet Modules 5.1 Line Connection Modules Figure 5-12 Connection example: Line Connection Module >800 A for connection to Smart Line Modules, option L44 Figure 5-13 Connection example: Line Connection Module >1600 A for connection to Smart Line Modules in parallel connection, option L44 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 155 Cabinet Modules 5.1 Line Connection Modules 5.1.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option 1 TM150 Temperature Sensor Module 2 TM150 Temperature Sensor Modules 3 TM150 Temperature Sensor Modules 4 TM150 Temperature Sensor Modules Fan voltage supply Auxiliary power generation in the Line Connection Module Use in the first environment according to IEC 61800-3, Category C2 (TN/TT sys-...
Page 156 Cabinet Modules 5.1 Line Connection Modules Mechanical options Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (left) IP43 degree of protection IP54 degree of protection (NEMA12 ventilated) Closed cabinet door (air inlet from below through floor opening)
Page 157 Cabinet Modules 5.1 Line Connection Modules 5.1.4 Technical specifications Table 5- 9 Technical specifications for Line Connection Modules, 3 AC 380 ... 480 V, part I Article No. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AU3 0AU3 3AU3 0AU3 0AU3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages...
Page 158 Cabinet Modules 5.1 Line Connection Modules Article No. 6SL3700- 0LE32- 0LE34- 0LE36- 0LE38- 0LE41- 5AU3 0AU3 3AU3 0AU3 0AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current Current demand of contactors/circuit breakers and fans. The specified power loss represents the maximum value at 100 % utilization. The value in normal operation is lower. The cabinet height increases by 10"...
Page 159 Cabinet Modules 5.1 Line Connection Modules Table 5- 10 Technical specifications for Line Connection Modules, 3 AC 380 ... 480 V, part II Article No. 6SL3700- 0LE41- 0LE41- 0LE42- 0LE42- 0LE42- 0LE43- 3AU3 6AU3 0AU3 0BU3 5BU3 2BU3 Infeed/regenerative feedback current - Rated current I 1250 1600...
Page 160 Cabinet Modules 5.1 Line Connection Modules Table 5- 11 Technical specifications for Line Connection Modules, 3 AC 500 ... 690 V, part I Article No. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AU3 0AU3 3AU3 0AU3 0AU3 Infeed/regenerative feedback current - Rated current I 1000 Supply voltages - Line voltage...
Page 161 Cabinet Modules 5.1 Line Connection Modules Article No. 6SL3700- 0LG32- 0LG34- 0LG36- 0LG38- 0LG41- 8AU3 0AU3 3AU3 0AU3 0AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current Current demand of contactors/circuit breakers and fans. The specified power loss represents the maximum value at 100 % utilization. The value in normal operation is lower. The cabinet height increases by 10"...
Page 162 Cabinet Modules 5.1 Line Connection Modules Table 5- 12 Technical specifications for Line Connection Modules, 3 AC 500 ... 690 V, part II Article No. 6SL3700- 0LG41- 0LG41- 0LG42- 0LG42- 0LG43- 3AU3 6AU3 0BU3 5BU3 2BU3 Infeed/regenerative feedback current - Rated current I 1250 1600 2000...
Page 163 Cabinet Modules 5.2 Basic Line Modules Basic Line Modules 5.2.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 164 Cabinet Modules 5.2 Basic Line Modules Basic Line Modules (BLM) are compact line infeeds for two-quadrant operation, i.e. no regenerative feedback. Under full load, the DC link voltage is higher than the rms value of the rated line voltage by a factor of 1.32, and under partial load by a factor of 1.35.
Page 165 Cabinet Modules 5.2 Basic Line Modules Integration Figure 5-15 Connection example for Basic Line Modules (frame size FB and GB) Note X9 terminal assignment for the Basic Line Module (frame size GD) For the Basic Line Modules, frame size GD, equipped with diode bridge •...
Page 166 Cabinet Modules 5.2 Basic Line Modules Configuration In Basic Line Modules of frame sizes FB and GB, a fully-controlled thyristor bridge is used to pre-charge the Basic Line Module and the connected DC link. The thyristors normally operate with a trigger delay angle of 0 °. Basic Line Modules of type GD for 900 kW (400 V) or 1500 kW (690 V) feature a diode bridge.
Page 167 Cabinet Modules 5.2 Basic Line Modules Figure 5-16 Configuration example for Basic Line Modules (frame size FB, GB, and GD) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 168 Cabinet Modules 5.2 Basic Line Modules Parallel connection of Basic Line Modules to increase power rating Two Basic Line Modules are available for creating drive assemblies with more power. These modules can be operated on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Page 169 Cabinet Modules 5.2 Basic Line Modules 5.2.2.2 Control Interface Module Figure 5-17 Control Interface Module 5.2.2.3 X41 EP terminal / temperature sensor connection Table 5- 13 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 (enable pulses) Supply voltage: 24 V DC (20.4 to 28.8 V) Power consumption: 10 mA...
Page 170 Cabinet Modules 5.2 Basic Line Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the electrical separation.
Page 171 Cabinet Modules 5.2 Basic Line Modules 5.2.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 14 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 172 Cabinet Modules 5.2 Basic Line Modules Mechanical options Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (right) Side panel (left) IP43 degree of protection IP54 degree of protection (NEMA12 ventilated)
Page 173 Cabinet Modules 5.2 Basic Line Modules 5.2.4 Technical specifications Table 5- 15 Technical specifications for Basic Line Modules, 3 AC 380 ... 480 V Article No. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AU3 3AU3 2AU3 2AU3 5AU3 8AU3 For parallel connection, - Attached to Line Connection Module on left ...-2CU3 ...-5CU3...
Page 174 Cabinet Modules 5.2 Basic Line Modules Article No. 6SL3730- 1TE34- 1TE35- 1TE38- 1TE41- 1TE41- 1TE41- 2AU3 3AU3 2AU3 2AU3 5AU3 8AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current - with parallel connection The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 175 Cabinet Modules 5.2 Basic Line Modules Table 5- 16 Technical specifications for Basic Line Modules, 3 AC 500 ... 690 V Article No. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AU3 3AU3 8AU3 1AU3 4AU3 8AU3 For parallel connection, - Attached to Line Connection Module on left ...-2CU3 ...-4CU3 ...-8CU3...
Page 176 Cabinet Modules 5.2 Basic Line Modules Article No. 6SL3730- 1TG33- 1TG34- 1TG36- 1TG41- 1TG41- 1TG41- 0AU3 3AU3 8AU3 1AU3 4AU3 8AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current - with parallel connection The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 177 Cabinet Modules 5.3 Smart Line Modules Smart Line Modules 5.3.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 178 Cabinet Modules 5.3 Smart Line Modules Smart Line Modules are unregulated infeed/regenerative feedback units. Like the Basic Line Module, they supply energy to the connected Motor Modules, but unlike the Basic Line Module, they can feed back regenerative energy. The infeed occurs over a diode jumper, while stable, line-commutated regenerative feedback takes place via IGBTs with 100 % continuous energy regeneration.
Page 179 Cabinet Modules 5.3 Smart Line Modules Integration Figure 5-19 Connection example for Smart Line Modules Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 180 Cabinet Modules 5.3 Smart Line Modules Configuration IGBTs (fundamental frequency-switched) are used as power semiconductors of the Smart Line Modules. Because this reduces switching losses, high current utilization of the power units can be achieved. The current flows in the direction of the infeed via the freewheeling diodes of the IGBTs. While a diode is conducting, the anti-parallel IGBT is also activated.
Page 181 Cabinet Modules 5.3 Smart Line Modules Figure 5-20 Configuration example for Smart Line Modules (frame size GX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 182 Cabinet Modules 5.3 Smart Line Modules Figure 5-21 Configuration example for Smart Line Modules (frame size JX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 183 Cabinet Modules 5.3 Smart Line Modules Parallel connection of Smart Line Modules to increase power rating Up to four Smart Line Modules with the same power rating can be connected in parallel in order to increase power. Smart Line Modules with "mirror-image" power connections enable the parallel connection of these modules in a compact configuration.
Page 184 Cabinet Modules 5.3 Smart Line Modules 5.3.2.2 Control Interface Module Figure 5-22 Control Interface Module 5.3.2.3 X41 EP terminal / temperature sensor connection Table 5- 17 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 (enable pulses) Supply voltage: 24 V DC (20.4 to 28.8 V) Power consumption: 10 mA...
Page 185 Cabinet Modules 5.3 Smart Line Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. • Only use temperature sensors that fully comply with the specifications of the electrical separation.
Page 186 Cabinet Modules 5.3 Smart Line Modules 5.3.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 18 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 187 Cabinet Modules 5.3 Smart Line Modules Mechanical options Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (right) Side panel (left) IP43 degree of protection IP54 degree of protection (NEMA12 ventilated)
Page 188 Cabinet Modules 5.3 Smart Line Modules 5.3.4 Technical specifications Table 5- 19 Technical specifications for Smart Line Modules, 3 AC 380 ... 480 V Article No. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AU3 3AU3 1AU3 3AU3 7AU3 For parallel connection, - attached to Line Connection Module on ...-1BU3 ...-3BU3...
Page 189 Cabinet Modules 5.3 Smart Line Modules Article No. 6SL3730- 6TE35- 6TE37- 6TE41- 6TE41- 6TE41- 5AU3 3AU3 1AU3 3AU3 7AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 190 Cabinet Modules 5.3 Smart Line Modules Table 5- 20 Technical specifications for Smart Line Modules, 3 AC 500 ... 690 V Article No. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AU3 8AU3 2AU3 7AU3 For parallel connection, - attached to Line Connection Module on ...-8BU3 ...-2BU3 ...-7BU3...
Page 191 Cabinet Modules 5.3 Smart Line Modules Article No. 6SL3730- 6TG35- 6TG38- 6TG41- 6TG41- 5AU3 8AU3 2AU3 7AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current 10.5 The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 192 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Active Line Modules including Active Interface Modules 5.4.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 193 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Active Line Modules can supply motoring energy and return regenerative energy to the line. Active Line Modules generate a regulated DC voltage that is kept consistent regardless of fluctuations in the line voltage (the line voltage must range within the permissible tolerances).
Page 194 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Integration Figure 5-24 Connection example for Active Line Modules (frame size FI/FX and GI/GX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 195 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-25 Connection example for Active Line Modules (frame size HI/HX and JI/JX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 196 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Configuration Active Line Modules are always operated together with an Active Interface Module, which contains the associated Clean Power Filter and pre-charging circuit. The included line filter enables compliance with the EMC requirements for the "second environment". Note Additional information The configuration examples of the individual Active Line Modules illustrate the positioning of...
Page 197 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-26 Configuration examples for Active Line Modules (frame size FX+FI) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 198 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-27 Configuration examples for Active Interface Modules (frame size JI) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 199 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Figure 5-28 Configuration examples for Active Line Modules (frame size JX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 200 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Parallel connection of Active Line Modules to increase power rating Active Line Modules are available for creating drive assemblies with more power. These modules can be operated in parallel on a common Line Connection Module and are arranged to the right and left of the Line Connection Module.
Page 201 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.2.2 Control Interface Module Figure 5-29 Control Interface Module 5.4.2.3 X41 EP terminal / temperature sensor connection Table 5- 21 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data...
Page 202 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules WARNING Electric shock in the event of voltage flashovers at the temperature sensor Voltage flashovers in the signal electronics can occur in motors without safe electrical separation of the temperature sensors. •...
Page 203 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.2.4 DRIVE-CLiQ interfaces X400, X401, X402 Table 5- 22 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use...
Page 204 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board Contactor monitoring TB30 Terminal Board AOP30 operator panel Control Unit CU320-2 PROFIBUS Performance extension for CU320-2 Control Unit CU320-2 PROFINET...
Page 205 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Other options Component Option Marking of all control cable conductor ends Rating plate data in English / French Rating plate data in English / Spanish Rating plate data in English / Italian Rating plate data in English / Russian Rating plate in English / Chinese UL listing per UL 508A...
Page 206 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules 5.4.4 Technical specifications Table 5- 24 Technical specifications for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part I Article No. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1AU3 6AU3...
Page 207 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Article No. 6SL3730- 7TE32- 7TE32- 7TE33- 7TE35- 1AU3 6AU3 8AU3 0AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 208 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Table 5- 25 Technical specifications for Active Line Modules (including Active Interface Module), 3 AC 380 ... 480 V, part II Article No. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1AU3 4AU3 0AU3 4AU3 For parallel connection,...
Page 209 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Article No. 6SL3730- 7TE36- 7TE38- 7TE41- 7TE41- 1AU3 4AU3 0AU3 4AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 210 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Table 5- 26 Technical data for Active Line Modules (including Active Interface Module), 3 AC 500 ... 690 V Article No. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8AU3 4AU3 0AU3 3AU3 For parallel connection, - Attached to Line Connection Module on left side ...-4CU3...
Page 211 Cabinet Modules 5.4 Active Line Modules including Active Interface Modules Article No. 6SL3730- 7TG35- 7TG37- 7TG41- 7TG41- 8AU3 4AU3 0AU3 3AU3 SCCR (short circuit current rating) kA IC Minimum short-circuit current - For a parallel connection The base-load current I is based on a duty cycle of 150 % for 60 s or I for 5 s with a duty cycle duration of 300 s.
Page 212 Cabinet Modules 5.5 Booksize format Motor Modules Booksize format Motor Modules 5.5.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 213 Cabinet Modules 5.5 Booksize format Motor Modules Integration ① Connection of a temperature sensor for motors without a DRIVE-CLiQ interface. ② Required for Safety Integrated ③ Withdrawable fan unit with a rated output current of 132 A Figure 5-31 Connection example: Motor Module in booksize cabinet kit format Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 214 Cabinet Modules 5.5 Booksize format Motor Modules Configuration Motor Modules in booksize format are factory-installed as "Booksize Cabinet Kits" in Booksize base cabinets and delivered as a complete unit including cabinet-side connection components. Several Booksize Cabinet Kits can be installed in one Booksize Base Cabinet, depending on the mounting width requirements, which in turn depend on the power.
Page 215 Cabinet Modules 5.5 Booksize format Motor Modules Figure 5-32 Configuration example for Motor Modules in booksize cabinet kit format Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 216 Cabinet Modules 5.5 Booksize format Motor Modules Mounting grid arrangement in the cabinet The area for connecting the Motor Modules in the cabinet is divided into three grid widths: • 4" (100 mm) • 8" (200 mm) • 12" (300 mm) The table below shows the grid width assigned to the various Motor Modules.
Page 217 Cabinet Modules 5.5 Booksize format Motor Modules 5.5.2.2 Customer terminal block X55.1 Description The customer terminal strip (-X55.1) is mounted as standard in the cabinet for each Booksize Cabinet Kit. It provides the function-related inputs/outputs for temperature monitoring and for the "Safe Torque Off" and "Safe Stop 1" functions. Note Additional information All other cabinet interfaces and connections are explained in the circuit and terminal...
Page 218 Cabinet Modules 5.5 Booksize format Motor Modules NOTICE Device failure due to unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 219 Cabinet Modules 5.5 Booksize format Motor Modules 5.5.2.3 X200, X201, X202 DRIVE-CLiQ interfaces Table 5- 29 DRIVE-CLiQ interfaces X400, X401, X402 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 220 Cabinet Modules 5.5 Booksize format Motor Modules Mechanical options for Booksize base cabinets Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (right) Side panel (left) IP43 degree of protection...
Page 221 Cabinet Modules 5.5 Booksize format Motor Modules Electrical options for Booksize Cabinet Kits Component Option CBC10 Communication Board CBE20 Communication Board 1 TM150 Temperature Sensor Module 2 TM150 Temperature Sensor Modules TM31 Terminal Module Additional TM31 Terminal Module TB30 Terminal Board Safety license for 1...
Page 222 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 31 Technical specifications for Motor Modules in booksize cabinet kit format, Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part I Article No.
Page 223 Cabinet Modules 5.5 Booksize format Motor Modules Article No. 6SL3720- 1TE21-0AU4 1TE21-8AU4 1TE23-0AU4 1TE24-5AU4 Installation width inch SCCR (short circuit current rating) kA IC Rated power of a typ. 6-pole standard induction motor based on I or I at 3 AC 50 Hz 400 V. Rated power of a typ.
Page 224 Cabinet Modules 5.5 Booksize format Motor Modules Table 5- 32 Technical specifications for Motor Module in booksize cabinet kit format, Motor Modules, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part II Article No.
Page 225 Cabinet Modules 5.5 Booksize format Motor Modules Article No. 6SL3720- 1TE26-0AU3 1TE28-5AU3 1TE31-3AU3 Installation width inch SCCR (short circuit current rating) kA IC Rated power of a typ. 6-pole standard induction motor based on I or I at 3 AC 50 Hz 400 V. Rated power of a typ.
Page 226 Cabinet Modules 5.6 Motor Modules in chassis format Motor Modules in chassis format 5.6.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 227 Cabinet Modules 5.6 Motor Modules in chassis format A Motor Module is a 3-phase inverter (IGBT technology) that supplies energy to the connected motor. Energy is supplied to the Motor Modules via the DC busbar. Motor Modules in chassis format are available for the following voltages and power ratings: Line voltage DC link voltage Type rating...
Page 228 Cabinet Modules 5.6 Motor Modules in chassis format Integration ① Connection of a temperature sensor for motors without a DRIVE-CLiQ interface. ② Required for Safety Integrated Figure 5-35 Connection example for Motor Modules in chassis format Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 229 Cabinet Modules 5.6 Motor Modules in chassis format Configuration Motor Modules contain the following components as standard: • Retaining device for the DC busbar, including the interface to the DC connections of the Motor Module (the necessary DC busbar must be provided separately as option M80 to M87).
Page 230 Cabinet Modules 5.6 Motor Modules in chassis format Figure 5-36 Configuration of Motor Modules in chassis format (frame size FX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 231 Cabinet Modules 5.6 Motor Modules in chassis format Figure 5-37 Configuration of Motor Modules in chassis format (frame size JX) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 232 Cabinet Modules 5.6 Motor Modules in chassis format Parallel connection of Motor Modules to increase power rating The following rules must be observed when connecting Motor Modules in parallel: • Up to 4 identical Motor Modules can be connected in parallel. •...
Page 233 Cabinet Modules 5.6 Motor Modules in chassis format Note It is not possible to connect different power units in parallel It is only possible to connect Motor Modules in parallel if all the power units have the same hardware version. Minimum cable lengths for parallel connection and connection to a motor with a single-winding system Note...
Page 234 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 34 Motor Modules, 675 ...1035 V DC Article No. Frame size [HP] ([kW]) Minimum length [ft] rated rms ([m]) 6SL3720-1TG28-5AU3 75 (75) 330 (100) 6SL3720-1TG31-0AU3 75 (90) 295 (90) 6SL3720-1TG31-2AU3 100 (110) 262 (80) 6SL3720-1TG31-5AU3...
Page 235 Cabinet Modules 5.6 Motor Modules in chassis format Description The customer interface -X55 is available in the cabinet irrespective of the CU320-2 Control Unit. Terminal strips -X41 and -X46 are assigned by default. With option K90/K95, terminal strips -X122 and -X132 are also fully assigned (→...
Page 236 Cabinet Modules 5.6 Motor Modules in chassis format NOTICE Device failure due to unshielded or incorrectly routed cables to temperature sensors Unshielded or incorrectly routed cables to temperature sensors can result in interference being coupled into the signal processing electronics from the power side. This can result in significant disturbance of all signals (fault messages) up to failure of individual components (destruction of the devices).
Page 237 Cabinet Modules 5.6 Motor Modules in chassis format 5.6.2.3 X46 Brake control and monitoring Table 5- 36 Terminal strip X46 brake control and monitoring Connector Terminal Function Technical data BR output + Brake connection Supply voltage: 24 V DC BR output - Max.
Page 238 Cabinet Modules 5.6 Motor Modules in chassis format 5.6.3 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option CBC10 Communication Board CBE20 Communication Board 1 TM150 Temperature Sensor Module 2 TM150 Temperature Sensor Modules TM31 Terminal Module Additional TM31 Terminal Module TB30 Terminal Board...
Page 239 Cabinet Modules 5.6 Motor Modules in chassis format Mechanical options Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (right) Side panel (left) IP43 degree of protection IP54 degree of protection (NEMA12 ventilated)
Page 240 Cabinet Modules 5.6 Motor Modules in chassis format 5.6.4 Technical specifications Table 5- 38 Technical specifications for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part I Article No.
Page 241 Cabinet Modules 5.6 Motor Modules in chassis format Article No. 6SL3720- 1TE32- 1TE32- 1TE33- 1TE33- 1TE35- 1TE36- 1AU3 6AU3 1AU3 8AU3 0AU3 1AU3 PE/GND connection PE busbar - Busbar cross-section - Max. conductor cross-section (IEC) - Max. conductor cross-section (NEC, CEC) AWG/MCM Degree of protection (standard version) IP20...
Page 242 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 39 Technical specifications for Motor Modules in chassis format, line voltage 3 AC 380 ... 480 V, DC link voltage 510 ... 720 V DC, part II Article No. 6SL3720- 1TE37- 1TE38- 1TE41-...
Page 243 Cabinet Modules 5.6 Motor Modules in chassis format Article No. 6SL3720- 1TE37- 1TE38- 1TE41- 1TE41- 1TE41- 5AU3 4AU3 0AU3 2AU3 4AU3 Dimensions (standard version, IP20) - Width inch 23.6 23.6 31.6 31.6 31.6 - Height inch 86.6 86.6 86.6 86.6 86.6 - Depth inch...
Page 244 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 40 Technical specifications for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1080 V DC; part I Article No. 6SL3720- 1TG28- 1TG31- 1TG31-...
Page 245 Cabinet Modules 5.6 Motor Modules in chassis format Article No. 6SL3720- 1TG28- 1TG31- 1TG31- 1TG31- 1TG31- 1TG32- 5AU3 0AU3 2AU3 5AU3 8AU3 2AU3 PE/GND connection PE busbar - Busbar cross-section - Max. conductor cross-section (IEC) - Max. conductor cross-section (NEC, CEC) AWG/MCM Degree of protection (standard version) IP20...
Page 246 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 41 Technical specifications for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1035 V DC; part II Article No. 6SL3720- 1TG32- 1TG33- 1TG34-...
Page 247 Cabinet Modules 5.6 Motor Modules in chassis format Article No. 6SL3720- 1TG32- 1TG33- 1TG34- 1TG34- 1TG35- 6AU3 3AU3 1AU3 7AU3 8AU3 PE/GND connection PE busbar - Busbar cross-section - Max. conductor cross-section (IEC) - Max. conductor cross-section (NEC, CEC) AWG/MCM Degree of protection (standard version) IP20 IP20...
Page 248 Cabinet Modules 5.6 Motor Modules in chassis format Table 5- 42 Technical specifications for Motor Modules in chassis format, line voltage 3 AC 500 ... 690 V, DC link voltage 675 ... 1035 V DC; part III Article No. 6SL3720- 1TG37- 1TG38- 1TG38-...
Page 249 Cabinet Modules 5.6 Motor Modules in chassis format Article No. 6SL3720- 1TG37- 1TG38- 1TG38- 1TG41- 1TG41- 4AU3 1AU3 8AU3 0AU3 3AU3 PE/GND connection PE busbar - Busbar cross-section - Max. conductor cross-section (IEC) - Max. conductor cross-section (NEC, CEC) AWG/MCM Degree of protection (standard version) IP20 IP20...
Page 250 Cabinet Modules 5.6 Motor Modules in chassis format Slight overload The base-load current I is based on a duty cycle of 110 % for 60 s or 150 % for 10 s with a duty cycle duration of 300 s. Figure 5-40 Slight overload High overload...
Page 251 Cabinet Modules 5.6 Motor Modules in chassis format 5.6.6 Current derating depending on the pulse frequency When the pulse frequency is increased, the derating factor of the output current must be taken into account. This derating factor must be applied to the currents specified in the technical data for Motor Modules.
Page 252 Cabinet Modules 5.6 Motor Modules in chassis format Note Derating factors for pulse frequencies in the range between fixed values For pulse frequencies in the range between the specified fixed values, the relevant derating factors can be determined by linear interpolation. Maximum output frequencies achieved by increasing the pulse frequency The adjustable pulse frequencies - and therefore the output frequencies that can be achieved with the factory-set current controller clock cycles - are listed below.
Page 253 Cabinet Modules 5.7 Auxiliary Power Supply Modules Auxiliary Power Supply Modules 5.7.1 Description Note Additional information The arrangement of the components and interfaces, as well as the wiring, are provided in the layout diagrams (AO) and circuit diagrams (SP), which are included in the individual device documentation.
Page 254 Auxiliary Power Supply Modules supply power to the auxiliary power supply system of the SINAMICS S120 Cabinet Modules as well as to other external loads. The fans of the SINAMICS S120 devices installed in the Cabinet Modules are some of the devices connected to this auxiliary power supply system.
Page 255 Cabinet Modules 5.7 Auxiliary Power Supply Modules Integration Figure 5-43 Connection example for Auxiliary Power Supply Modules Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 256 Cabinet Modules 5.7 Auxiliary Power Supply Modules Configuration The Auxiliary Power Supply Module is connected on the plant side to a voltage corresponding to the respective rated device voltage. The standard version contains the following components: • Circuit breaker with auxiliary contacts for external evaluation •...
Page 257 Cabinet Modules 5.7 Auxiliary Power Supply Modules Figure 5-44 Configuration example for Auxiliary Power Supply Modules Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 258 Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.2 Circuit breaker (-Q1) The infeed of the Auxiliary Power Supply Module occurs for the customer at the circuit breaker (-Q1). The plant-side power demand indicated in the table "Technical specifications" varies according to the version of the Cabinet Module used. 5.7.3 Transformer (-T2) for generating the auxiliary voltage 230 V AC A transformer is incorporated to generate the 230 V 2 ph.
Page 259 Cabinet Modules 5.7 Auxiliary Power Supply Modules Adaptation of the circuit breaker (-Q2) for transformer (-T2) For the protection of the transformer (-T2), a circuit breaker (-Q2) is installed before the transformer. The circuit breakers for the line infeed are set at the factory for the voltage range from 500 ... 690 V.
Page 260 Cabinet Modules 5.7 Auxiliary Power Supply Modules Table 5- 48 Overview of the fuses for the auxiliary power supply system in the Auxiliary Power Supply Module Article No. 6SL3700- 0MX14-0AU3 0MX16-3AU3 0MX21-0AU3 0MX21-4AU3 Fuse protection in A 380 to 690 V 2 ph. AC (depend- ing on the rated device voltage) 230 V 1 ph.
Page 261 Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.6 Options Note Additional information The individual options are described in Chapter "Options". Electrical options Component Option Cabinet anti-condensation heating Mechanical options Component Option Base (plinth), 4" (100 mm) high, RAL 9005 Cable marshalling compartment 8" (200 mm) high, RAL 7035 Degree of protection IP21 IP23 degree of protection (NEMA1 filtered) Side panel (right)
Page 262 Cabinet Modules 5.7 Auxiliary Power Supply Modules Other options Component Option Marking of all control cable conductor ends Rating plate data in English / French Rating plate data in English / Spanish Rating plate data in English / Italian Rating plate data in English / Russian Rating plate in English / Chinese UL listing per UL 508A cUL listing for Canada per UL 508A...
Page 263 Cabinet Modules 5.7 Auxiliary Power Supply Modules 5.7.7 Technical specifications Table 5- 50 Technical specifications for the Auxiliary Power Supply Modules Article No. 6SL3700- 0MX14- 0MX16- 0MX21- 0MX21- 0AU3 3AU3 0AU3 4AU3 Plant-side supply 3 AC 380 ... 690 V Line connection - Cable cross-section, max.
Page 264 Cabinet Modules 5.7 Auxiliary Power Supply Modules Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 265 Maintenance and servicing Chapter content This chapter provides information on the following: • Maintenance and servicing procedures that have to be carried out on a regular basis to ensure the availability of the components • Replacing device components when the unit is serviced •...
Page 266 For option M23/M43/M54, the filter medium must be maintained according to the local environmental conditions. The filter medium must be regularly inspected and replaced as required. You can obtain additional information regarding a maintenance contract from your Siemens contact person. Servicing the cabinet Servicing involves activities and procedures for maintaining and restoring the operating condition of the cabinet.
Page 267 The actual intervals at which maintenance procedures are to be performed depend on the installation conditions (cabinet environment) and the operating conditions. Siemens offers its customers support in the form of a service contract. For further details, contact your regional office or sales office.
Page 268 Maintenance and servicing 6.4 Replacing components Replacing components 6.4.1 General information This chapter discusses replacing components that may need to be replaced during service and maintenance. Other components are not normally subject to wear and tear and are, therefore, not covered in this chapter. Note Additional information The Article Nos.
Page 269 Maintenance and servicing 6.4 Replacing components 6.4.3 Messages after replacement of DRIVE-CLiQ components After DRIVE-CLiQ components are replaced (Control Interface Module, TM31, SMCxx) when service is required, generally no message is output after power-up, since an identical component is identified and accepted as component when the system boots. The reason for this is that an identical component is detected and accepted as spare part when running-up.
Page 270 Maintenance and servicing 6.4 Replacing components 6.4.4 Installation device for power blocks Installation device The installation device is used for installing and removing the power blocks for the Basic Line Modules, Active Line Modules, Smart Line Modules, and Motor Modules in chassis format. It is used as a mounting aid and is placed in front of and secured to the module.
Page 271 Maintenance and servicing 6.4 Replacing components 6.4.5 Replacing the filter mats Replacing the filter mats (for IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) The filter mats must be checked at regular intervals. If the mats are too dirty to allow the air supply to flow normally, they must be replaced.
Page 272 Maintenance and servicing 6.4 Replacing components Removing/installing filter mats in the cabinet doors (IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) Figure 6-2 Removing/installing filter mats (IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated)) 1. Insert the screwdriver into the cut-out sections provided (1) and gently push the grill cover (2) down and forwards, then remove it.
Page 273 Maintenance and servicing 6.4 Replacing components 6.4.6 Replacing power units The components required for connecting the DC busbars to the power unit are supplied as standard. If a component is replaced, you may have to restore these connections. The connection procedure is described in the following section. Preparatory steps: •...
Page 274 Maintenance and servicing 6.4 Replacing components Establishing the connection for chassis format Note Do not use cables The use of cables instead of the factory-installed busbars is not permitted! Note Make sure that you do not drop any nuts, washers, or screws as this could cause damage. 1.
Page 275 Maintenance and servicing 6.4 Replacing components 6.4.7 Using crane lifting lugs to transport power blocks Crane lifting lugs The power blocks are fitted with crane lifting lugs for transportation on a lifting harness in the context of replacement. The positions of the crane lifting lugs are illustrated by arrows in the figures below. NOTICE Damage to the device due to improper transport Improper transport can cause mechanical loads on the power block housing or the busbars,...
Page 276 Maintenance and servicing 6.4 Replacing components Figure 6-5 Crane lifting lugs on HX, JX power block Note Crane lifting lugs on HX, JX power block On HX and JX power blocks, the front crane lifting lug is located behind the busbar. Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 277 Maintenance and servicing 6.4 Replacing components Figure 6-6 Crane lifting lugs on power block frame size GB, GD Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 278 Maintenance and servicing 6.4 Replacing components 6.4.8 Replacing the Motor Module, booksize format Preparatory steps • Remove the protective cover. • Allow unimpeded access. Removal 1. Disconnect the Control Unit and remove from the plate (if present). 2. Detach the cable from the plate and put to one side. 3.
Page 279 Maintenance and servicing 6.4 Replacing components 6.4.9 Replacing the power block, chassis format 6.4.9.1 Replacing the power block, frame size FB Replacing the power block Figure 6-7 Replacing the power block, Basic Line Module, frame size FB Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 280 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 281 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screwed connections" must be strictly observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 282 Maintenance and servicing 6.4 Replacing components 6.4.9.2 Replacing the power block, frame sizes GB and GD Replacing the power block Figure 6-8 Replacing the power block, Basic Line Module, frame sizes GB and GD Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 283 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 284 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screwed connections" must be strictly observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 285 Maintenance and servicing 6.4 Replacing components 6.4.9.3 Replacing the power block, frame size FX Replacing the power block Figure 6-9 Replacing the power block, Active Line Module, and Motor Module, frame size FX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 286 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 287 Maintenance and servicing 6.4 Replacing components NOTICE Damage to the device if signal cables are damaged when removing Signal cables can become damaged when the power block is removed. This can cause the device to fail. • When removing the power block, ensure that you do not damage any signal cables. •...
Page 288 Maintenance and servicing 6.4 Replacing components 6.4.9.4 Replacing the power block, frame size GX Replacing the power block Figure 6-10 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size GX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 289 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 290 Maintenance and servicing 6.4 Replacing components NOTICE Damage to the device if signal cables are damaged when removing Signal cables can become damaged when the power block is removed. This can cause the device to fail. • When removing the power block, ensure that you do not damage any signal cables. •...
Page 291 Maintenance and servicing 6.4 Replacing components 6.4.9.5 Replacing the power block, frame size HX Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX – left power block Figure 6-11 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX –...
Page 292 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 293 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screwed connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 294 Maintenance and servicing 6.4 Replacing components Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Figure 6-12 Replacing the power block, Smart Line Module, Active Line Module, and Motor Module, frame size HX - right power block Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 295 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 296 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screwed connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 297 Maintenance and servicing 6.4 Replacing components 6.4.9.6 Replacing the power block, frame size JX Replacing the power block Figure 6-13 Replacing the power block, Active Line Module, Smart Line Module, and Motor Module, frame size JX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 298 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access to the power block. • Set up the installation device for the power block and keep it at hand (see the section "Installation device for power blocks").
Page 299 Maintenance and servicing 6.4 Replacing components Installation steps Installation is performed the same as removal, but in the reverse order. Note Specifications for the installation The tightening torques specified in the table "Tightening torques for screwed connections" must be observed. Carefully insert the plug-in connections and ensure that they are secure.
Page 300 Maintenance and servicing 6.4 Replacing components 6.4.10 Replacing the Control Interface Module 6.4.10.1 Replacing the Control Interface Module, frame size FB Replacing the Control Interface Module Figure 6-14 Replacing the Control Interface Module, frame size FB Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 301 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 302 Maintenance and servicing 6.4 Replacing components 6.4.10.2 Replacing the Control Interface Module, frame sizes GB and GD Replacing the Control Interface Module Figure 6-15 Replacing the Control Interface Module, frame sizes GB and GD Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 303 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 304 Maintenance and servicing 6.4 Replacing components 6.4.10.3 Replacing the Control Interface Module, frame size FX Replacing the Control Interface Module Figure 6-16 Replacing the Control Interface Module, frame size FX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 305 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 306 Maintenance and servicing 6.4 Replacing components 6.4.10.4 Replacing the Control Interface Module, frame size GX Replacing the Control Interface Module Figure 6-17 Replacing the Control Interface Module, frame size GX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 307 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the front cover Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 308 Maintenance and servicing 6.4 Replacing components 6.4.10.5 Replacing the Control Interface Module, frame size HX Replacing the Control Interface Module Figure 6-18 Replacing the Control Interface Module, frame size HX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 309 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the protective cover. Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 310 Maintenance and servicing 6.4 Replacing components 6.4.10.6 Replacing the Control Interface Module, frame size JX Replacing the Control Interface Module Figure 6-19 Replacing the Control Interface Module, frame size JX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 311 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access. • Remove the protective cover. Removal steps The steps of the removal procedure correspond to the numbers shown in the figure. 1.
Page 312 Maintenance and servicing 6.4 Replacing components 6.4.11 Replacing the Control Unit The Control Unit is mounted on a slide-in unit, which can be withdrawn to replace the Control Unit. Figure 6-20 Replacing the Control Unit Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 313 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access. Removal steps 1. Release nut ① 2. Remove fastening screws ②. 3.
Page 314 Maintenance and servicing 6.4 Replacing components Fan replacement for Motor Modules with a width of 2" (50 mm) (9 A, 18 A) Removing the existing fan module Remove the shield connection clamp. Release the catch of the motor connec- Remove the shield connection plate Screwdriver: slotted, 0.8 x 5.5 mm tion plug and pull the plug out of the from the Motor Module.
Page 315 Maintenance and servicing 6.4 Replacing components Fan replacement for Motor Modules with a width of 4" (100 mm) (30 A) Replacing the fan for Motor Modules with a width of 4" (100 mm) is same as when replacing Motor Modules with a width of 2" (50 mm). Since the protective conductor is located not behind the shield connection plate but next to it, you can loosen it first, and after the new fan module has been installed, you can then screw it tight as the last step.
Page 316 Maintenance and servicing 6.4 Replacing components Installing the fans Figure 6-23 Fan installation 6" ... 8" (150 ... 200 mm) 1. Before installing the fan, note the direction of the airflow. The arrow on the fan must point toward the cooling ribs. 2.
Page 317 Maintenance and servicing 6.4 Replacing components Fan replacement for Motor Modules with a width of 12" (300 mm) (132 A) Removing the fan Figure 6-24 Fan removal 12" (300 mm) 1. Loosen the M6 screws (1). 2. Disconnect the fan power supply (2). 3.
Page 318 Maintenance and servicing 6.4 Replacing components 6.4.12.2 Replacing the fan, frame sizes FB, GB and GD Replacing the fan Figure 6-25 Replacing the fan, Basic Line Module, frame sizes FB, GB, and GD Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 319 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 320 Maintenance and servicing 6.4 Replacing components 6.4.12.3 Replacing the fan, sizes FX and GX Replacing the fan Figure 6-26 Replacing the fan, Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 321 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 322 Maintenance and servicing 6.4 Replacing components 6.4.12.4 Replacing the fan, size HX Replacing the fan, left power block Figure 6-27 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - left power block Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 323 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 324 Maintenance and servicing 6.4 Replacing components Replacing the fan, right power block Figure 6-28 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size HX - right power block Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 325 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 326 Maintenance and servicing 6.4 Replacing components 6.4.12.5 Replacing the fan, frame size JX Replacing the fan Figure 6-29 Replacing the fan, Active Line Module, Smart Line Module, and Motor Module, frame size Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 327 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 328 Maintenance and servicing 6.4 Replacing components 6.4.12.6 Replacing the fan, frame size FI Replacing the fan Figure 6-30 Replacing the fan, Active Interface Module, frame size FI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 329 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 330 Maintenance and servicing 6.4 Replacing components 6.4.12.7 Replacing the fan, frame size GI Replacing the fan Figure 6-31 Replacing the fan, Active Interface Module, frame size GI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 331 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 332 Maintenance and servicing 6.4 Replacing components 6.4.12.8 Replacing the fan, frame size HI Replacing the fan Figure 6-32 Replacing the fan, Active Interface Module, frame size HI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 333 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 334 Maintenance and servicing 6.4 Replacing components 6.4.12.9 Replacing the fan, frame size JI Replacing the fan Figure 6-33 Replacing the fan, Active Interface Module, frame size JI Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 335 Maintenance and servicing 6.4 Replacing components Description The average service life of the device fans is approximately 50,000 hours. In practice, however, the service life depends on other variables (e.g. ambient temperature, degree of cabinet protection, etc.) and, therefore, may deviate from this value. The fans must be replaced in good time to ensure the availability of the Cabinet Module.
Page 336 Maintenance and servicing 6.4 Replacing components 6.4.13 Replacing the fuses Replacement fuses Article numbers for replacing fuses that have blown are contained in the spare parts list. 6.4.13.1 Replacing the fuses for the auxiliary power supply Replacement fuses You can find the article numbers in the spare parts list for replacing auxiliary power supply fuses that have blown.
Page 337 8. Press the yellow button on the fuse grip to release the new fuse from it. 9. Attach the support plates underneath the fuses again. 10. Close the cabinet. Note If necessary, the fuse grip can be ordered from Siemens. 6.4.13.3 Replacing fuses in the fuse switch disconnector for Booksize Cabinet Kit Preparatory steps •...
Page 338 Maintenance and servicing 6.4 Replacing components 6.4.13.4 Replacing the DC fuses for chassis format Replacing the DC fuses for Smart Line Module, Active Line Module, and Motor Module, frame sizes FX and GX Figure 6-34 Replacing the DC fuses, frame sizes FX and GX Preparatory steps •...
Page 339 Maintenance and servicing 6.4 Replacing components 3. Unscrew and remove the screws and nuts from the rear DC fuse, which can now be accessed. 4. Remove the rear DC fuse. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips. Failure to replace all fuses at the same time can cause the device to fail.
Page 340 Maintenance and servicing 6.4 Replacing components Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Remove the protective cover. • Allow unimpeded access. NOTICE Device failure after a DC fuse trips The neighboring DC fuses may also become damaged if a DC fuse trips.
Page 341 Maintenance and servicing 6.4 Replacing components Installation steps Installing is the same as removing, however in the reverse order. Note Pay attention to the tightening torques The tightening torques specified in the table "Tightening torques for screw connections" must be observed. 6.4.13.5 Replacing cylindrical fuses Preparatory steps...
Page 342 Maintenance and servicing 6.4 Replacing components 6.4.13.6 Replacement of LV HRC fuses with blade contacts Description LV HRC fuses (LV HRC fuses) with blade contacts, also called blade fuses, are used, for example, in the main switches of the supply infeed. Figure 6-36 LV HRC fuse with blade contacts Preparatory steps...
Page 343 Maintenance and servicing 6.4 Replacing components Note If required, the LV HRC fuse grip can be ordered from Siemens using article number 3NX1. Removal steps The NH fuse is removed in the following steps: 1. Open the main switch. 2. Remove the front shock hazard protection cover of the cabinet in front of the fuses.
Page 344 Maintenance and servicing 6.4 Replacing components WARNING Electric shock when using unsuitable fuses If unsuitable fuses are used, an electric shock can cause severe injury or death. • Use only fuses specified in the spare parts list. 6.4.13.7 Replacing LV HRC fuses with screw mounting Description LV HRC fuses (LV HRC fuses) with screw mounting are used, for example, in the line infeed.
Page 345 Maintenance and servicing 6.4 Replacing components 3. Loosen the screws of the defective fuse. Note Loosen the screws, but do not fully unscrew them. Do not fully unscrew the screws of the fuses as the screws can fall into the device. 4.
Page 346 Maintenance and servicing 6.4 Replacing components 6.4.14 Replacing the DC interface (option L37) Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). • Allow unimpeded access (Motor Module); (if no Control Unit is present, the plate can simply be unscrewed and turned to one side). Removal 1.
Page 347 Maintenance and servicing 6.4 Replacing components 6.4.15 Replacing the pre-charging resistors of the DC interface (option L37) Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). Removal 1. Remove the DC interface (see Section "Replacing the DC interface"). 2.
Page 348 Maintenance and servicing 6.4 Replacing components Replacing the backup battery Figure 6-39 Replacing the backup battery Preparatory steps • Disconnect the cabinet from the power supply (do not forget the external power supplies). Replacing 1. Disconnect the 24 V DC power supply and communications line on the operator panel. 2.
Page 349 Maintenance and servicing 6.5 Forming the DC link capacitors Note Time for replacing the battery The battery should be replaced within one minute to ensure that no AOP settings are lost. Technical specifications Table 6- 2 Technical data for the backup battery Type CR2032 3 V lithium battery Vendor...
Page 350 Maintenance and servicing 6.5 Forming the DC link capacitors Nameplate Figure 6-40 Nameplate using an Active Line Module as example Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 351 Maintenance and servicing 6.5 Forming the DC link capacitors Date of manufacture The date of manufacture can be determined as follows: Table 6- 3 Production year and month Character Year of manufacture Character Month of manufacture 2010 1 ... 9 January to September 2011 October...
Page 352 Maintenance and servicing 6.5 Forming the DC link capacitors Procedure for re-forming outside the drive assembly Replacement power units which have to be held ready for immediate use in the event of repair or replacement can also be reformed individually and outside the drive line-up. For this, the equipment must be connected to the forming circuits described in the following.
Page 353 Maintenance and servicing 6.5 Forming the DC link capacitors Forming circuit for Line Modules Note Forming the Line Modules Voltage must be supplied to Line Modules via a connected Motor Module and the associated DC link. Figure 6-41 Forming circuit for Line Modules Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 354 Maintenance and servicing 6.6 Environmental compatibility Forming circuit for Motor Modules Figure 6-42 Forming circuit for Motor Modules Procedure • It is not permissible that the device being formed receives a power-on command (e.g. from the keyboard, BOP20 or terminal strip). •...
Page 355 Diagnostics Chapter content This chapter provides an overview of the LEDs on the various cabinet unit components. Detailed descriptions of the components are included either in this Equipment Manual or in the device documentation provided. The overview of the LEDs provided here is intended for rapid diagnostic purposes. Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 356 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit LEDs on the CU320-2 DP Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. • The duration of the individual states varies. •...
Page 357 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Behavior of the LEDs after booting Table 7- 3 Control Unit CU320-2 DP – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) - The electronics power supply is missing or outside Check power supply the permissible tolerance range.
Page 358 Diagnostics 7.2 LEDs on the CU320-2 DP Control Unit Color State Description, cause Remedy – The electronics power supply is missing or outside Check power supply and/or (OPTION) the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.
Page 359 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit LEDs on the CU320-2 PN Control Unit Description of the LED states The different states while booting are indicated by LEDs on the Control Unit. • The duration of the individual states varies. •...
Page 360 Diagnostics 7.3 LEDs on the CU320-2 PN Control Unit Behavior of the LEDs after booting Table 7- 6 Control Unit CU320-2 PN – Description of the LEDs after booting Color State Description, cause Remedy RDY (READY) – The electronics power supply is missing or out- Check power supply side the permissible tolerance range.
Page 361 Diagnostics 7.4 LEDs on the CBE20 Communication Board Color State Description, cause Remedy – The electronics power supply is missing or out- Check power supply and/or (OPTION) side the permissible tolerance range. component Component is not ready. Option board not installed or no associated drive object has been created.
Page 362 Diagnostics 7.4 LEDs on the CBE20 Communication Board Table 7- 8 Meaning of the Sync and Fault LEDs on the CBE20 Color State Description Fault – If the link port LED is green: The CBE20 is operating error-free, and data is being exchanged with the configured IO controller.
Page 363 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 364 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 365 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 366 Flashing There is a fault. If the LED continues to flash after you have performed light a POWER ON, please contact your Siemens service center. WARNING Electric shock when live parts of the DC link are touched Hazardous DC link voltages may be present at any time regardless of the status of the "DC LINK"...
Page 367 Diagnostics 7.9 LEDs on the Motor Module in the booksize format LEDs on the Motor Module in the booksize format Table 7- 18 Meaning of the LEDs on the Motor Module in booksize format LED, state Description Ready DC LINK The electronics power supply is missing or outside the permissible tolerance range.
Page 368 Diagnostics 7.10 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module 7.10 LEDs on the Voltage Sensing Module (VSM) in the Active Interface Module Table 7- 19 Meaning of the LEDs on the Voltage Sensing Module in the Active Interface Module Color State Description...
Page 369 Diagnostics 7.12 LEDs on the SMC20 Sensor Module 7.12 LEDs on the SMC20 Sensor Module Table 7- 21 Meaning of the LEDs on the SMC20 Sensor Module Color State Description The electronics power supply is missing or outside the permissible tolerance range. (READY) Green Steady...
Page 370 Diagnostics 7.14 LEDs on the TM31 Terminal Module Color State Description OUT > 5V The electronics power supply is missing or outside the permissible tolerance range. Power supply ≤ 5 V. Orange Steady The electronics power supply for the measuring system is available. light Measuring system supply >...
Page 371 Diagnostics 7.15 LEDs on the TM54F Terminal Module 7.15 LEDs on the TM54F Terminal Module Table 7- 24 Meaning of the LEDs on the Terminal Module TM54F Color State Description, cause READY The electronics power supply is missing or outside the permissible tolerance range.
Page 372 Diagnostics 7.16 LEDs on the TM150 Terminal Module 7.16 LEDs on the TM150 Terminal Module TM150 Terminal Module (-A151 to -A154) Table 7- 25 Description of the LEDs on the TM150 Color State Description READY The electronics power supply is missing or outside the permissible tolerance range. Green Steady The component is ready for operation and cyclic DRIVE-CLiQ communication is taking...
Page 373 Options Safety information WARNING Failure to observe the general safety instructions and residual risks If the general safety instructions and remaining risks are not observed, accidents can occur involving severe injuries or death. • Observe the general safety instructions. • When assessing the risk, take into account residual risks. Note Different types of Cabinet Modules The Cabinet Modules come in a range of different frame sizes, with each size differing from...
Page 374 Options 8.3 G20, CBC10 Communication Board G20, CBC10 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules • Booksize Cabinet Kits • Motor Modules in chassis format Description Figure 8-1 CAN CBC10 Communication Board...
Page 375 Options 8.3 G20, CBC10 Communication Board The module is installed in the factory in the option slot of the CU320-2 Control Unit. NOTICE Option Boards can be damaged or malfunction if they are inserted or withdrawn in operation Withdrawing and inserting Option Boards during operation can cause them to be damaged or to malfunction.
Page 376 Options 8.3 G20, CBC10 Communication Board X451 CAN bus interface Table 8- 1 CAN bus interface X451 Connector Designation Technical data Reserved, do not use CAN_L CAN signal (dominant low) CAN_GND CAN ground Reserved, do not use CAN_SHLD Optional shield CAN ground CAN_H CAN signal...
Page 377 Options 8.3 G20, CBC10 Communication Board 2-pin SMD DIL switch ① Switch 1 ② Switch 2 Figure 8-3 2-pin SMD DIL switches 1 and 2 on the CBC10 Table 8- 3 2-pin SMD DIL switch Marking on the com- Switch Function Switch position Meaning...
Page 378 Options 8.4 G33, CBE20 Communication Board G33, CBE20 Communication Board Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules • Booksize Cabinet Kits • Motor Modules in chassis format Description Figure 8-4 CBE20 Ethernet Communication Board...
Page 379 Options 8.4 G33, CBE20 Communication Board Interface overview Figure 8-5 CBE20 Ethernet Communication Board, interface overview MAC address The MAC address of the Ethernet interfaces is indicated on the top side of the CBE20. The label is only visible when the module has been removed. Note Note the MAC address Remove the module and note down the MAC address of the module so that you have it...
Page 380 Options 8.4 G33, CBE20 Communication Board Figure 8-6 Removing the CBE20 from the option slot on the Control Unit X1400 Ethernet interface Table 8- 4 Connector X1400, port 1 - 4 Connector Signal name Technical data Receive data + Receive data - Send data + Reserved, do not use Reserved, do not use...
Page 381 Options 8.5 G51 to G54, TM150 temperature sensor module G51 to G54, TM150 temperature sensor module 8.5.1 General information Availability of option These options are available for the following S120 Cabinet Modules: • Line Connection Module • Booksize Cabinet Kit (only option G51, G52) •...
Page 382 Options 8.5 G51 to G54, TM150 temperature sensor module 8.5.2 Interfaces Figure 8-7 TM150 Terminal Module Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 383 Options 8.5 G51 to G54, TM150 temperature sensor module X500, X501: DRIVE-CLiQ interface Table 8- 5 DRIVE-CLiQ interface X500 and X501 Connector Signal name Technical data Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 384 Options 8.5 G51 to G54, TM150 temperature sensor module Table 8- 7 Channel assignment Terminal Channel number [x] Channel number [y] for 1x2-, 3-, and 4-wires for 2x2-wires X531 X532 X533 X534 X535 X536 NOTICE Damage to the motor when the KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats.
Page 385 Options 8.5 G51 to G54, TM150 temperature sensor module Note Incorrect temperature measured values as a result of cables with an excessively high resistance An excessively long cable length or an excessively small cable cross-section can falsify the temperature measurement (for a PT100, 10 Ω cable resistance can falsify the measurement result by 10%).
Page 386 Options 8.5 G51 to G54, TM150 temperature sensor module 8.5.3 Connection example Figure 8-9 Connecting a PT100/PT1000 with 2x2, 3 and 4-wires to the temperature sensor inputs X53x of Terminal Module TM150 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 387 Options 8.5 G51 to G54, TM150 temperature sensor module Figure 8-10 Connection example for a Terminal Module TM150 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 388 Options 8.6 G56, contactor monitoring G56, contactor monitoring Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules Description The protective monitoring option is used for monitoring the pre-charging and bypass contactors of the Line Modules.
Page 389 Options 8.7 G60, TM31 Terminal Module G60, TM31 Terminal Module 8.7.1 General information Availability of option These options are available for the following S120 Cabinet Modules: • Booksize Cabinet Kits • Motor Modules in chassis format Description With option G60, a TM31 Terminal Module is included in the cabinet unit. This provides the following interfaces: •...
Page 390 Options 8.7 G60, TM31 Terminal Module Overview Figure 8-11 TM31 Terminal Module Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 391 Options 8.7 G60, TM31 Terminal Module Figure 8-12 Connection overview of TM31 Terminal Module Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 392 Options 8.7 G60, TM31 Terminal Module X500, X501: DRIVE-CLiQ interface Table 8- 8 DRIVE-CLiQ interface X500 and X501 Connector Signal name Technical data Transmit data + Transmit data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use...
Page 393 Options 8.7 G60, TM31 Terminal Module X530: 4 digital inputs Table 8- 10 Terminal strip X530 Connector Terminal Designation Technical data Voltage: -3 … +30 V DI 4 Current consumption typical: 10 mA at 24 V DC DI 5 Input delay: DI 6 for "0"...
Page 394 Options 8.7 G60, TM31 Terminal Module X521: 2 analog inputs (differential inputs) Table 8- 11 Terminal strip X521 Connector Terminal Designation Technical data AI 0+ The analog inputs can be toggled between current and voltage input using switches S5.0 and S5.1. AI 0- As voltage input: AI 1+...
Page 395 Options 8.7 G60, TM31 Terminal Module S5: Selector for voltage/current AI0, AI1 Table 8- 12 Selector for voltage/current S5 Switch Function S5.0 Selector voltage (V) / current (I) Al0 S5.1 Selector voltage (V) / current (I) Al1 Note Delivery condition When delivered, both switches are set to current measurement (switch set to "I").
Page 396 Options 8.7 G60, TM31 Terminal Module NOTICE Damage to the motor when the KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Page 397 Options 8.7 G60, TM31 Terminal Module X541: 4 bidirectional digital inputs/outputs Table 8- 15 Terminal strip X541 Connector Terminal Designation Technical data As input: Voltage: -3 … 30 V DI/DO 11 Electrical isolation: no DI/DO 10 Reference potential: M Input characteristic acc. to IEC 61131-2, type 1 DI/DO 9 Input voltage (including ripple) DI/DO 8...
Page 398 Options 8.7 G60, TM31 Terminal Module Note If the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this time. X542: 2 relay outputs (two-way contact) Table 8- 16 Terminal strip X542 Connector Terminal Designation Technical data DO 0.NC Contact type: Changeover contact max.
Page 399 Options 8.8 G61, additional TM31 Terminal Module G61, additional TM31 Terminal Module Availability of option These options are available for the following S120 Cabinet Modules: • Booksize Cabinet Kits • Motor Modules in chassis format Description With option G60, a TM31 Terminal Module is included in the cabinet unit. A second Terminal Module provides the following additional digital and analog inputs/outputs in the drive system: •...
Page 400 Options 8.9 G62, TB30 Terminal Board G62, TB30 Terminal Board Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules • Booksize Cabinet Kits • Motor Modules in chassis format Description Figure 8-13 TB30 Terminal Board...
Page 401 Options 8.9 G62, TB30 Terminal Board The following are located on the TB30 Terminal Board: • Power supply for digital inputs/digital outputs • 4 digital inputs • 4 digital outputs • 2 analog inputs • 2 analog outputs The TB30 Terminal Board plugs into the option slot on the Control Unit. A shield connection for the signal cable shield is located on the Control Unit.
Page 402 Options 8.9 G62, TB30 Terminal Board Connection overview Figure 8-15 Connection overview TB30 Terminal Board Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 403 Options 8.9 G62, TB30 Terminal Board X424 power supply, digital outputs Table 8- 17 Terminal strip X424 Connector Terminal Function Technical data Power supply Voltage: 24 V DC (20.4 ... 28.8 V) Current consumption: Max. 4 A Power supply (per digital output max. 0.5 A) Ground Max.
Page 404 Options 8.9 G62, TB30 Terminal Board X481 Digital inputs/outputs Table 8- 18 Terminal strip X481 Connector Termi- Designation Technical data DI 0 Voltage: -3 … 30 V DC Electrical isolation: Yes DI 1 Reference potential: X424.M DI 2 Input characteristic acc. to IEC 61131-2, type 1 DI 3 Input voltage (including ripple) "1"...
Page 405 Options 8.9 G62, TB30 Terminal Board Note Transient voltage interruptions If the 24 V supply is briefly interrupted, then the digital outputs are deactivated during this time. Note Malfunction in the switched-off state due to diagnostic currents Unlike mechanical switching contacts, e.g. Emergency Stop switches, diagnostic currents can also flow when the semiconductor is in the switched-off state (logical state "0"...
Page 406 Options 8.9 G62, TB30 Terminal Board Note Open input An open input is interpreted as approximately "0 V". The power supply of the analog inputs/outputs is drawn via the option slot of the Control Unit and not via X424. The shield is connected to the Control Unit. Shield connection of the TB30 on the Control Unit Figure 8-16 TB30 shield connection...
Page 407 Subsequent licensing is executed on the Internet via the "WEB License Manager" by generation of a license key: http://www.siemens.com/automation/license Note The generation of the license key is described in detail in the SINAMICS S120 Function Manual, Chapter "Basics of the drive system" under "Licensing". Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 408 Options 8.11 K08 , AOP30 Advanced Operator Panel Activation The associated license key is entered into parameter p9920 in the ASCII code. The license key is activated using parameter p9921 = 1. Diagnostics An insufficient license is indicated via the following alarm and LED: •...
Page 409 Additional documents A detailed description of the complete principle of operation of the AOP30 Advanced Operator Panel and how it is handled is given in the "SINAMICS S120 Cabinet Module AOP30" operating instructions, which are included in the device documentation provided.
Page 410 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 8.12 K46, Sensor Module Cabinet-Mounted SMC10 8.12.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Booksize Cabinet Kits • Motor Modules in chassis format Description The SMC10 Sensor Module is used for determining the actual motor speed and the rotor position angle.
Page 411 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 Figure 8-18 Connectable impedances with an excitation frequency f = 5000 Hz To carry out a check as shown in the diagram above, the impedances Z or Z (impedance between R1 and R2 with short-circuited or open outputs) as specified in the encoder manufacturer's data sheet must be used.
Page 412 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 8.12.2 Safety information NOTICE Damage when connecting an impermissible number of encoder systems If more than the maximum permissible number of encoder systems are connected to a Sensor Module, this will cause damage. •...
Page 413 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 8.12.3 Interfaces Overview Figure 8-19 Interface overview for the SMC10 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 414 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 X500: DRIVE-CLiQ interface Table 8- 22 DRIVE-CLiQ interface X500 Connector Signal name Technical data Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 415 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 X520 encoder interface Table 8- 23 Encoder interface X520 Connector Signal name Technical data Reserved, do not use Reserved, do not use Resolver signal A (sin+) Inverted resolver signal A (sin-) Ground Ground (for internal shield) Resolver signal B (cos+) Inverted resolver signal B (cos-) Ground...
Page 416 Options 8.12 K46, Sensor Module Cabinet-Mounted SMC10 WARNING Electric shock when the motor temperature sensor insulation fails When connecting temperature sensors which are not isolated from the motor power circuit according to safe electrical separation, arcing to the signal electronics may occur. •...
Page 417 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 8.13 K48, Sensor Module Cabinet-Mounted SMC20 8.13.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Booksize Cabinet Kits • Motor Modules in chassis format Description The SMC20 Sensor Module is used for simultaneous acquisition of speed and position.
Page 418 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 8.13.2 Safety information NOTICE Damage when connecting an impermissible number of encoder systems If more than the maximum permissible number of encoder systems are connected to a Sensor Module, this will cause damage. •...
Page 419 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 8.13.3 Interfaces Overview Figure 8-21 Interface overview for the SMC20 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 420 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 X500: DRIVE-CLiQ interface Table 8- 24 DRIVE-CLiQ interface X500 Connector Signal name Technical data Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 421 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 X520 encoder interface Table 8- 25 Encoder interface X520 Connector Signal name Technical data P encoder Encoder supply M encoder Ground, encoder supply Incremental signal A Inverted incremental signal A Ground Ground (for internal shield) Incremental signal B Inverted incremental signal B Ground...
Page 422 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 NOTICE Damage to the motor when the KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect when the motor overheats. Overheating can cause damage to the motor. •...
Page 423 Options 8.13 K48, Sensor Module Cabinet-Mounted SMC20 8.13.4 Connection example Connection example: Incremental encoder sin/cos 1 Vpp, 2,048 Figure 8-22 K48, connection example: Incremental encoder sin/cos 1 Vpp, 2,048 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 424 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 8.14 K50, Sensor Module Cabinet-Mounted SMC30 8.14.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Booksize Cabinet Kits • Motor Modules in chassis format Description The SMC30 Sensor Module is used for determining the actual motor speed.
Page 425 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 Note Preference should be given to a bipolar connection Because the physical transmission media is more robust, the bipolar connection should always be used for HTL encoders. The unipolar connection should only be used if the encoder type does not output push-pull signals.
Page 426 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 Figure 8-23 Signal characteristic of the A and B track between two edges: Time between two edges with pulse encoders Figure 8-24 Position of the zero pulse to the track signals Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 427 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 For encoders with a 5 V supply at X521/X531, the cable length is dependent on the encoder current (this applies to cable cross-sections with #20 AWG (0.5 mm²)): Figure 8-25 Signal cable length as a function of the encoder current consumption For encoders without Remote Sense, the permissible cable length is restricted to 330 ft (100 m) (reason: The voltage drop depends on the cable length and the encoder current).
Page 428 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 8.14.2 Safety information NOTICE Damage when connecting an impermissible number of encoder systems If more than the maximum permissible number of encoder systems are connected to a Sensor Module, this will cause damage. •...
Page 429 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 8.14.3 Interfaces Overview Figure 8-26 Interface overview for the SMC30 Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 430 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 X500: DRIVE-CLiQ interface Table 8- 29 DRIVE-CLiQ interface X500 Connector Signal name Technical data Send data + Send data - Receive data + Reserved, do not use Reserved, do not use Receive data - Reserved, do not use Reserved, do not use + (24 V)
Page 431 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 NOTICE Damage or malfunction due to impermissible voltage values Components can be damaged or malfunction if the back EMF is impermissible. • The back EMF at the outputs may only be in the range between -15 V and +15 V. NOTICE Damage to the motor when the KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect...
Page 432 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 X521/X531 encoder connection 2 for HTL/TTL/SSI encoder with open-circuit monitoring Table 8- 31 Encoder connection X521 Connector Terminal Signal name Technical data Incremental signal A Inverted incremental signal A Incremental signal B Inverted incremental signal B Reference signal R Inverted reference signal R CTRL...
Page 433 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 NOTICE Damage or malfunction due to impermissible voltage values Components can be damaged or malfunction if the back EMF is impermissible. • The back EMF at the outputs may only be in the range between -15 V and +15 V. NOTICE Damage to the motor when the KTY temperature sensor is connected incorrectly If a KTY temperature sensor is connected with incorrect polarity, it is not possible to detect...
Page 434 Options 8.14 K50, Sensor Module Cabinet-Mounted SMC30 8.14.4 Connection example Connection example 1: HTL encoder with reference signal, bipolar connection Figure 8-27 Connection example 1: HTL encoder with reference signal, bipolar connection Signal cables must be twisted in pairs in order to improve immunity against induced interference.
Page 435 Options 8.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Connection example 3: HTL encoder with reference signal, unipolar connection without the encoder ground Figure 8-29 Connection example 3: HTL encoder with reference signal, unipolar connection without the encoder ground 8.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Availability of option This option is available for the following S120 Cabinet Modules: •...
Page 436 Options 8.15 K51, VSM10 Voltage Sensing Module Cabinet-Mounted Interfaces Figure 8-30 Interface overview for the Voltage Sensing Module (option K51) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 437 Options 8.16 K52, Additional SMC30 Sensor Module Removing the connector jumper in the VSM10 Voltage Sensing Module If a device is operated on a non-grounded line supply (IT supply system), the connector jumper in terminal X530 on the bottom of the component must be removed from the Voltage Sensing Module (VSM10).
Page 438 Options 8.17 K70, fan power supply Description With option K50, the cabinet unit contains an SMC30 Sensor Module. An additional SMC30 Sensor Module enables safe actual value acquisition when Safety Integrated Extended Functions are used. Note Safety Integrated Function Manual A detailed description of the complete principle of operation of Safety Integrated functions and their handling is given in the associated Function Manual, included in the device documentation provided.
Page 439 Options 8.19 K76, auxiliary voltage generating unit in the Line Connection Module 8.19 K76, auxiliary voltage generating unit in the Line Connection Module Availability of option • Line Connection Modules Description Cabinet Modules require an auxiliary energy supply to function properly. This current demand must be included in the configuration and supplied from an external source.
Page 440 Options 8.19 K76, auxiliary voltage generating unit in the Line Connection Module The line voltage assignments for making the appropriate setting on the transformer for the internal power supply are indicated in the following tables. Table 8- 33 Line voltage assignment for the internal power supply (3 AC 380 ... 480 V) Line voltage range Adaptation transformer taps (-T10) LH1 –...
Page 441 Options 8.20 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" 8.20 K82, terminal module for activating safety functions "Safe Torque Off" and "Safe Stop 1" Availability of option This option is available for the following S120 Cabinet Modules: •...
Page 442 Options 8.21 K87, Terminal Module TM54F 8.21 K87, Terminal Module TM54F Figure 8-31 Option K87, Terminal Module TM54F Availability of option • Booksize Cabinet Kits • Motor Modules in chassis format Description The TM54F Terminal Module is a terminal expansion module with safe digital inputs and outputs for controlling the Safety Integrated functions of SINAMICS.
Page 443 Options 8.21 K87, Terminal Module TM54F TM54F features the following interfaces: Table 8- 35 Overview of the TM54F interfaces Type Quantity Fail-safe digital outputs (F-DO) Fail-safe digital inputs (F-DI) Sensor power supplies, dynamic response supported Sensor power supply, no dynamic response Digital inputs to check F-DO for a test stop Sensors: Fail-safe devices to issue commands and sense, for example, emergency stop pushbut- tons and safety locks, position switches and light arrays/light curtains.
Page 444 Options 8.22 K88, Safe Brake Adapter SBA 230 V AC 8.22 K88, Safe Brake Adapter SBA 230 V AC Availability of option This option is available for the following S120 Cabinet Modules: • Motor Modules in chassis format Description The Safe Brake Control (SBC) is a safety function, that is used in safety-related applications, e.g.
Page 445 Options 8.22 K88, Safe Brake Adapter SBA 230 V AC Fast de-energization Some brake rectifier types are equipped with two additional connections for switching the brake load on the DC side. This allows the brake coil to be quickly deenergized, i.e. braking starts earlier.
Page 446 Options 8.23 K90, Control Unit CU320-2 DP 8.23 K90, Control Unit CU320-2 DP 8.23.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules •...
Page 447 Options 8.23 K90, Control Unit CU320-2 DP 8.23.2 Connection overview Figure 8-32 Connection overview of the CU320-2 DP Control Unit (without cover) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 448 Options 8.23 K90, Control Unit CU320-2 DP Figure 8-33 Interface X140 and measuring sockets T0 to T2 - CU320-2 DP (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Page 449 Options 8.23 K90, Control Unit CU320-2 DP 8.23.3 Connection example Figure 8-34 Connection example of CU320-2 DP Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 450 Options 8.23 K90, Control Unit CU320-2 DP Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Page 451 Options 8.23 K90, Control Unit CU320-2 DP 8.23.4 X55 customer terminal block 8.23.4.1 Overview Description Figure 8-35 Customer terminal strip -X55 The customer terminal strip - X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal strips - X55-X122 and -X55-X132.
Page 452 Options 8.23 K90, Control Unit CU320-2 DP Note Customer terminal strip is standard The customer terminal strip is a standard component in the cabinet with the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal strips -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
Page 453 Options 8.23 K90, Control Unit CU320-2 DP Pin assignment of customer terminal strip –X55 Figure 8-36 Pin assignment of customer terminal strip -X55 (example: Motor Module Cabinet Module (chassis format)) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 454 Options 8.23 K90, Control Unit CU320-2 DP 8.23.4.2 X41 EP terminal / temperature sensor connection Table 8- 36 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 ... 28.8 V) (enable pulses) Current consumption: 10 mA EP +24 V...
Page 455 Options 8.23 K90, Control Unit CU320-2 DP Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT100, PT1000 or PTC measuring sensor in the stator windings. Note Function of the EP terminals The function of the EP terminals for pulse inhibit is only available if the "Safety Integrated Basic Functions via onboard terminals"...
Page 456 Options 8.23 K90, Control Unit CU320-2 DP 8.23.4.4 X122 digital inputs/outputs Table 8- 38 Terminal strip X122 on the customer terminal strip X55 Connector Terminal Designation Technical data DI 0 Voltage (max.): -3 ... +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2...
Page 457 Options 8.23 K90, Control Unit CU320-2 DP Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 458 Options 8.23 K90, Control Unit CU320-2 DP 8.23.4.5 X132 digital inputs/outputs Table 8- 39 Terminal strip X132 on the customer terminal strip X55 Connector Terminal Designation Technical data DI 4 Voltage (max.): -3 ... +30 V DC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6...
Page 459 Options 8.23 K90, Control Unit CU320-2 DP Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M2 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 460 Options 8.23 K90, Control Unit CU320-2 DP 8.23.6 X126 PROFIBUS Table 8- 41 X126 PROFIBUS interface Connector Signal name Meaning Range Not assigned M24_SERV Teleservice supply, ground RxD / TxD–P Receive/transmit data P (B) RS485 CNTR–P Control signal DGND PROFIBUS data reference potential Supply voltage plus 5 V ±...
Page 461 Options 8.23 K90, Control Unit CU320-2 DP PROFIBUS connectors The first and last nodes in a bus must contain terminating resistors. Otherwise, data transmission will not function correctly. The bus terminating resistors are activated in the connector. The cable shield must be connected at both ends and over a large surface area. 8.23.7 PROFIBUS address switch The PROFIBUS address is set as a hexadecimal value via two rotary coding switches.
Page 462 Options 8.23 K90, Control Unit CU320-2 DP 8.23.8 X127 LAN (Ethernet) Note Ethernet interface X127 is intended for commissioning and diagnostics, which means that it must always be accessible (e.g. for service). Further, the following restrictions apply to X127: • Only local access is possible •...
Page 463 Options 8.23 K90, Control Unit CU320-2 DP Table 8- 44 LED statuses for the X127 LAN interface State Description Green 10 or 100 Mbit link available Missing or faulty link Yellow Sending or receiving No activity 8.23.9 X140 serial interface (RS232) The AOP30 operator panel for operating/parameterizing the device can be connected via the serial interface.
Page 464 Options 8.23 K90, Control Unit CU320-2 DP 8.23.10 Measuring socket Table 8- 46 Measuring socket with mounted PC board connector Connector Socket Function Technical data Ground Voltage: 0 ... 5 V Resolution: 8 bits Measuring terminal 0 Load current: max. 3 mA Measuring terminal 1 Continuous short-circuit proof Measuring terminal 2...
Page 465 • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 8.23.11.1 Using the memory card...
Page 466 Options 8.23 K90, Control Unit CU320-2 DP Software The following minimum requirements must be met when using STARTER without an existing STEP 7 installation: 64-bit operating systems: • Microsoft Windows 7 Professional SP1 • Microsoft Windows 7 Ultimate SP1 • Microsoft Windows 7 Enterprise SP1 (standard installation) •...
Page 467 Options 8.23 K90, Control Unit CU320-2 DP 8.23.11.3 Saving the memory card parameter settings Following commissioning, it is advisable to back up the data on the memory card to an external storage medium (hard disk, data carrier, etc.). To do this, the memory card is read out via a card reader connected to a PC. Ensure that all the files and directories are stored in the same form as on the memory card.
Page 468 Options 8.24 K94, Performance extension for CU320-2 Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Data loss when the Control Unit with memory card is returned When returning a defective Control Unit for repair or testing, the data on the memory card (parameters, firmware, licenses, etc.) could be lost.
Page 469 Options 8.25 K95, CU320-2 PN Control Unit 8.25 K95, CU320-2 PN Control Unit 8.25.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules •...
Page 470 Options 8.25 K95, CU320-2 PN Control Unit 8.25.2 Connection overview Figure 8-38 Overview of connections for the CU3202 PN Control Unit (without cover) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 471 Options 8.25 K95, CU320-2 PN Control Unit Figure 8-39 Interface X140 and measuring sockets T0 to T2 - CU320-2 PN (view from below) NOTICE Malfunctions or damage to the option board by inserting and withdrawing in operation Withdrawing and inserting the option board in operation can damage it or cause it to malfunction.
Page 472 Options 8.25 K95, CU320-2 PN Control Unit 8.25.3 Connection example Figure 8-40 Connection example, CU320-2 PN Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 473 Options 8.25 K95, CU320-2 PN Control Unit Note Power supply for the digital inputs In the circuit example, the power for the digital inputs (terminals -X122 and -X132) is supplied from the internal 24 V supply of the Control Unit (terminal -X124). The two groups of digital inputs (optocoupler inputs) each have a common reference potential (reference ground M1 or M2).
Page 474 Options 8.25 K95, CU320-2 PN Control Unit 8.25.4 X55 customer terminal strip 8.25.4.1 Overview Description Figure 8-41 Customer terminal strip -X55 The customer terminal strip - X55 is installed in the cabinet together with the CU320-2 Control Unit. The digital inputs/outputs of the Control Unit can be used via terminal strips - X55-X122 and -X55-X132.
Page 475 Options 8.25 K95, CU320-2 PN Control Unit Note Customer terminal strip is standard The customer terminal strip is a standard component in the cabinet with the Motor Module Cabinet Module (chassis format). The digital inputs/outputs of the CU320-2 Control Unit on terminal strips -X55-X122 and -X55-X132 can only be used in conjunction with a Control Unit.
Page 476 Options 8.25 K95, CU320-2 PN Control Unit Pin assignment of customer terminal strip –X55 Figure 8-42 Pin assignment of customer terminal strip -X55 (example: Motor Module Cabinet Module (chassis format)) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 477 Options 8.25 K95, CU320-2 PN Control Unit 8.25.4.2 X41 EP terminal / temperature sensor connection Table 8- 47 Terminal strip X41 EP terminals / temperature sensor connection Connector Terminal Function Technical data EP M1 Supply voltage: 24 V DC (20.4 ... 28.8 V) (enable pulses) Current consumption: 10 mA EP +24 V...
Page 478 Options 8.25 K95, CU320-2 PN Control Unit Note The temperature sensor connection can be used for motors that are equipped with a KTY84- 1C130, PT100, PT1000 or PTC measuring sensor in the stator windings. Note Function of the EP terminals The function of the EP terminals for pulse inhibit is only available if the "Safety Integrated Basic Functions via onboard terminals"...
Page 479 Options 8.25 K95, CU320-2 PN Control Unit 8.25.4.4 X122 digital inputs/outputs Table 8- 49 Terminal strip X122 on the customer terminal strip X55 Connector Terminal Designation Technical data DI 0 Voltage (max.): -3 ... +30 V DC Typical current consumption: 9 mA at 24 V DI 1 Electrical isolation: reference potential is terminal M1 DI 2...
Page 480 Options 8.25 K95, CU320-2 PN Control Unit Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M1 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 481 Options 8.25 K95, CU320-2 PN Control Unit 8.25.4.5 X132 digital inputs/outputs Table 8- 50 Terminal strip X132 on the customer terminal strip X55 Connector Terminal Designation Technical data DI 4 Voltage (max.): -3 ... +30 V DC Current consumption, typical: 9 mA at 24 V DI 5 Electrical isolation: reference potential is terminal M2 DI 6...
Page 482 Options 8.25 K95, CU320-2 PN Control Unit Note Ensuring the function of digital inputs An open input is interpreted as "low". Terminal M2 must be connected so that the digital inputs (DI) can function. This is achieved through one of the following measures: 1.
Page 483 Options 8.25 K95, CU320-2 PN Control Unit 8.25.6 X127 LAN (Ethernet) Note Ethernet interface X127 is intended for commissioning and diagnostics, which means that it must always be accessible (e.g. for service). Further, the following restrictions apply to X127: • Only local access is possible •...
Page 484 Options 8.25 K95, CU320-2 PN Control Unit For diagnostic purposes, the X127 LAN interface features a green and a yellow LED. These LEDs indicate the following status information: Table 8- 53 LED statuses for the X127 LAN interface State Description Green 10 or 100 Mbit link available Missing or faulty link...
Page 485 Options 8.25 K95, CU320-2 PN Control Unit 8.25.8 X150 P1/P2 PROFINET connection Table 8- 55 X150 P1 and X150 P2 PROFINET Connector Signal name Technical data Receive data + Receive data - Transmit data + Reserved, do not use Reserved, do not use Transmit data - Reserved, do not use Reserved, do not use...
Page 486 Options 8.25 K95, CU320-2 PN Control Unit 8.25.9 Measuring socket Table 8- 57 Measuring socket with mounted PC board connector Connector Socket Function Technical data Ground Voltage: 0 ... 5 V Resolution: 8 bits Measuring terminal 0 Load current: max. 3 mA Measuring terminal 1 Continuous short-circuit proof Measuring terminal 2...
Page 487 • Do not return the memory card as well, but rather keep it in a safe place so that it can be inserted in the replacement unit. Note Please note that only SIEMENS memory cards can be used to operate the Control Unit. 8.25.10.1 Using the memory card...
Page 488 Options 8.25 K95, CU320-2 PN Control Unit Software The following minimum requirements must be met when using STARTER without an existing STEP 7 installation: 64-bit operating systems: • Microsoft Windows 7 Professional SP1 • Microsoft Windows 7 Ultimate SP1 • Microsoft Windows 7 Enterprise SP1 (standard installation) •...
Page 489 Options 8.25 K95, CU320-2 PN Control Unit 8.25.10.3 Saving the memory card parameter settings Following commissioning, it is advisable to back up the data on the memory card to an external storage medium (hard disk, data carrier, etc.). To do this, the memory card is read out via a card reader connected to a PC. Ensure that all the files and directories are stored in the same form as on the memory card.
Page 490 Options 8.26 L08/L09, motor reactor / 2 motor reactors in series Note Insertion direction for the memory card Only insert the memory card as shown in the photo above (arrow at top right). Note Data loss when the Control Unit with memory card is returned When a defective Control Unit is returned, the data on the memory card (parameters, firmware, licenses, etc.) may be lost during repair and testing.
Page 491 Options 8.26 L08/L09, motor reactor / 2 motor reactors in series Motor cable lengths Table 8- 58 Maximum motor cable lengths when using motor reactors for Booksize Cabinet Kits Article No. Power Cur- Max. motor cable length in ft (m) 6SL3720- in kW rent...
Page 492 Options 8.27 L10, dv/dt filter plus Voltage Peak Limiter 8.27 L10, dv/dt filter plus Voltage Peak Limiter Availability of option This option is available for the following S120 Cabinet Modules: • Motor Modules in chassis format Description The dv/dt filter plus Voltage Peak Limiter comprises two components: the dv/dt reactor and the voltage-limiting network (Voltage Peak Limiter), which limits the voltage peaks to the level of the DC link voltage and returns energy to the DC link.
Page 493 Options 8.27 L10, dv/dt filter plus Voltage Peak Limiter NOTICE Damage to the dv/dt filter from exceeding the maximum output frequency The maximum permissible output frequency when using a dv/dt filter is 150 Hz. The dv/dt filter can be damaged if the output frequency is exceeded. •...
Page 494 Options 8.27 L10, dv/dt filter plus Voltage Peak Limiter Table 8- 60 Maximum permissible motor cable lengths for the DC link voltage 510 - 720 V DC Frame sizes FX, GX, HX Frame size JX Shielded cable max. 980 ft (300 m) or Shielded cable max.
Page 495 Options 8.28 L13, main contactor for Line Connection Modules < 800 A 8.28 L13, main contactor for Line Connection Modules < 800 A Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules Description The Line Connection Modules with option L43 (for Basic Line Modules) include a manually- operated circuit breaker as a standard feature for rated currents up to 800 A.
Page 496 Options 8.29 L22, supplied as standard without line reactor X50 Main contactor checkback contact Table 8- 62 Terminal block X50 "Main contactor" checkback contact Terminal Designation Technical specifications Max. load current: 10 A Max. switching voltage: 250 V AC Max. contact rating: 250 VA Required minimum load: ≥1 mA Max.
Page 497 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance X50 "circuit breaker" checkback contact Table 8- 63 Terminal block X50 "Circuit breaker" checkback contact Terminal Designation Technical data "Circuit breaker" checkback contacts Max. load current: 3 A Max.
Page 498 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.31.2 DC interface incl. pre-charging for Booksize Cabinet Kits 8.31.2.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed.
Page 499 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.31.2.2 DC interface, principle of operation The DC interface connects/disconnects the DC busbar and the Motor Module in the Cabinet Kit. This option is implemented with a pre-charging input circuit. A fuse switch disconnector, which is installed as a standard feature between the Motor Module and the DC busbar, as well as pre-charging resistors and contactor disconnectors connect the Motor Module with the DC busbar.
Page 500 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Note Switching under load when feedback signal wiring is missing If parameter p0864 is not wired to the feedback signal, it is possible to operate the switch under load.
Page 501 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.31.3.1 Important safety precautions The Motor Module can be serviced after it has been disconnected from the DC busbar via the DC interface and after the capacitor discharge time has elapsed. However, the following safety precautions must be observed: WARNING Failure to observe the general safety instructions and residual risks...
Page 502 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.31.3.2 Accessibility of the DC connection to the Motor Module Figure 8-44 Front view Figure 8-45 Side view (without side panel) The current-conducting DC busbar behind the DC interface can be accessed once the power block has been removed ("(a)"...
Page 503 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance 8.31.3.3 Measuring points for verifying isolation from supply Figure 8-46 Measuring points at top, example for frame sizes FX and GX Figure 8-47 Measuring point, auxiliary power supply, fan supply bottom, frame sizes FX and GX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 504 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance Figure 8-48 Measuring point, 24 VDC auxiliary power supply, frame sizes FX and GX Take into account other voltages on optional components and refer to the circuit diagrams. 8.31.3.4 DC interface, principle of operation Table 8- 64...
Page 505 Options 8.31 L37, DC interface incl. pre-charging input circuit for the relevant DC link capacitance If any signals are required (e.g. for checkback purposes or for activating other units), two switching contacts can be used. Two normally-open contacts (NO) are available here for use as required.
Page 506 Options 8.32 L41, current transformer upstream of main switch 8.31.3.6 Commissioning the DC coupling without option K90/K95 If the cabinet does not contain a Control Unit (option K90/K95), terminal -X41:12 of the DC interface must be connected by the customer to a digital input of the Control Unit assigned to the controlled Motor Module.
Page 507 Options 8.32 L41, current transformer upstream of main switch The measuring connections for the current transformers are routed in the Line Connection Module to terminal block -X60. Transformation ratio of the current transformer in the Line Connection Module The assignment of the Article Nos. of the Line Connection Modules to the ratios of the current transformers are listed in the following table.
Page 508 Options 8.33 L42/L43/L44, Line Connection Module for Active/ Basic/Smart Line Modules 8.33 L42/L43/L44, Line Connection Module for Active/ Basic/Smart Line Modules Availability of options These options are available for the following S120 Cabinet Modules: • Line Connection Modules Option L42, Line Connection Module for Active Line Modules This option allows the Line Connection Module to be adjusted for connection to an Active Line Module.
Page 509 Options 8.34 L45, EMERGENCY OFF pushbutton installed in the cabinet door 8.34 L45, EMERGENCY OFF pushbutton installed in the cabinet door Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules Description The EMERGENCY OFF pushbutton with protective collar is integrated in the cabinet door of the Line Connection Module.
Page 510 Options 8.36 L55, cabinet anti-condensation heating Description With option L50, cabinet lighting and an additional service socket outlet is included for grounding plug (connector type F) according to CEE 7/4. Power is supplied for the cabinet lighting and the service socket from an external source and must be provided with a max. 10 A fuse.
Page 511 Options 8.36 L55, cabinet anti-condensation heating Description The cabinet anti-condensation heating can be used at low ambient temperatures and high levels of humidity to prevent the formation of condensation. A 100 W heater (-E240) is used for 15.8 inch (400 mm) and 23.6 inch (600 mm) cabinets. Two 100 W heaters (-E240, -E241) are used for cabinet widths of 31.5 inch (800 mm) or higher.
Page 512 Options 8.37 L61/L62, L64/L65, braking units 8.37 L61/L62, L64/L65, braking units 8.37.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Basic Line Modules • Smart Line Modules • Active Line Modules • Motor Modules in chassis format Description Braking units may be required for drives in which motors might operate in generator mode but have no other facility for feeding energy back into the supply system.
Page 513 Options 8.37 L61/L62, L64/L65, braking units 8.37.2 Interfaces Connection for the braking resistor The connection is directly to terminal -X5. Table 8- 70 Connection for the braking resistor Terminal Designation -X5:1 Braking resistor connection R+ -X5:2 Braking resistor connection R- Recommended conductor cross-sections: •...
Page 514 Options 8.37 L61/L62, L64/L65, braking units The signals of terminal strip -X21 are factory-routed to customer interface -X55 (maximum connectable cross-section: 2.5 mm • Jumper from -X21:2 to -X55-X132:14 (ground) • Jumper from -X21:3 to -X55-X132:12 (DI/DO14) • Jumper from -X21:5 to -X55-X132:1 (DI4) •...
Page 515 Options 8.37 L61/L62, L64/L65, braking units Table 8- 72 Response thresholds of the Braking Modules Voltage Response Switch Comments threshold position 3 AC 380 ... 673 V 774 V is the default factory setting. For line voltages of 480 V between 3 AC 380 V and 400 V, the response threshold 774 V can be set to 673 V to reduce the voltage stress on the...
Page 516 Options 8.37 L61/L62, L64/L65, braking units 8.37.4 Braking Module Braking Module for frame sizes FX, FB Figure 8-49 Braking Module for Active Line Module / Motor Module, frame size FX and for Basic Line Module, frame size FB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 517 Options 8.37 L61/L62, L64/L65, braking units Braking Module for frame sizes GX, GB Figure 8-50 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame size GX and for Basic Line Module, frame size GB Note Connecting interfaces With this Braking Module, the R1 and DCPA interfaces use the same connection.
Page 518 Options 8.37 L61/L62, L64/L65, braking units Braking Module for frame sizes HX and JX Figure 8-51 Braking Module for Smart Line Module / Active Line Module / Motor Module, frame sizes HX and JX Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 519 Options 8.37 L61/L62, L64/L65, braking units 8.37.5 Example connection of Braking Module The connections between the Braking Module and the DC link and control terminal strip -X21 are made in the factory. The braking resistor is connected directly to terminal -X5. Figure 8-52 Example connection of Braking Module 8.37.6...
Page 520 Options 8.37 L61/L62, L64/L65, braking units Dimension drawings Figure 8-53 Dimension drawing for braking resistor 25 kW, 125 kW (option L61 / L64) - data in inches (mm) Figure 8-54 Dimension drawing for braking resistor 50 kW, 250 kW (option L62 / L65) - data in inches (mm) Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 521 Options 8.37 L61/L62, L64/L65, braking units Figure 8-55 Fixing dimensions of the braking resistors - specified in inches (mm) Safety instructions WARNING Fire for an inadequate installation When installation is inadequate (failure to observe the cooling clearances or insufficient distances from combustible objects), there is a risk of fire leading to death or serious injury. •...
Page 522 Options 8.37 L61/L62, L64/L65, braking units WARNING Fire caused by ground fault / short-circuit for non-protected connections to the braking resistor Non-fused connections to the braking resistor can cause fire with smoke generation in the event of a short-circuit or ground fault and cause serious injuries or death. •...
Page 523 Options 8.37 L61/L62, L64/L65, braking units 8.37.7 Technical specifications Load data for the braking units Table 8- 74 Load data for the braking units Line voltage Braking Braking Braking Braking Braking Max. current Module Module Module Module resistor continuous peak power power power power...
Page 524 Options 8.38 L87, insulation monitoring Duty cycle Figure 8-56 Duty cycle for braking resistors 8.38 L87, insulation monitoring Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules Description On non-grounded line supplies (IT supply systems), the insulation monitoring device checks the entire electrically-connected circuit for insulation faults.
Page 525 Options 8.38 L87, insulation monitoring Note Connection clip of the integrated basic interference suppression module to ground removed in the factory When using the insulation monitoring option, the connecting clip of the integrated basic interference suppression module to ground is removed in the factory in the following Cabinet Modules and placed loose in the cabinet unit: •...
Page 526 Options 8.39 M06, base 4" (100 mm) high, RAL 9005 8.39 M06, base 4" (100 mm) high, RAL 9005 Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules •...
Page 527 Options 8.40 M07, cable marshalling compartment 8" (200 mm) high, RAL 7035 Connection for side-by-side installation of cabinet units The individual bases are not connected for cabinet units installed in a side-by-side configuration. The connection from the base to the cabinet and between the cabinet units ensures sufficient stability.
Page 528 Options 8.40 M07, cable marshalling compartment 8" (200 mm) high, RAL 7035 Table 8- 77 Components of the cable marshalling compartment Component Connection element Fixing elements 1 x cable marshalling compartment On the cabinet: element The cabinet's cable marshalling compartment is shipped pre-assembled.
Page 529 Options 8.41 M21, enclosure IP21 8.41 M21, enclosure IP21 8.41.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules • Smart Line Modules • Active Line Modules •...
Page 530 Options 8.41 M21, enclosure IP21 Note Installing the canopy or top hat at an early stage We recommended that you attach the canopy or top hat at an early stage to prevent foreign bodies from entering the cabinet units. 8.41.2 Mounting Mounting a drip plate to increase the degree of protection to IP21 (option M21) The drip plate ②...
Page 531 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Figure 8-58 Fitting a canopy 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 8.42.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules •...
Page 532 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Description The table below explains the properties of the various enclosures that are available. Table 8- 78 Degrees of protection Degree of protection Protection against contact Protection against water NEMA1 filtered Protection against the ingress of solid Protection against spraying water IP23...
Page 533 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Figure 8-59 Cabinet with top hat is 16" (400 mm) higher If the degree of protection of the Cabinet Modules is to be increased, the additional top hats and filter media are delivered separately. The hoods are flush with the cabinets at the side and front and have a recess at the rear so that air can escape even if the cabinet is mounted onto a wall or panel.
Page 534 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 8.42.2 Installation Preparatory steps • Remove the crane transport aids if installed (-> see the section "Mechanical installation"). • Remove the perforated cover on the top of the cabinet (if installed). Attaching the hood Figure 8-60 Installed hood...
Page 535 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) The numbers in parentheses in the installation steps refer to the diagram. 1. Options M43 and M54 only: Use the sealing tape provided to attach the contact surfaces of the hood to the top of the cabinet.
Page 536 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) 3. Fit the top hat to the top of the cabinet at the positions specified (fixing points of the crane transport aid). 4. Attach the original M12 roof screws ① from above at the rear side. 5.
Page 537 Options 8.42 M23/M43/M54, enclosure IP23 (NEMA1 filtered)/IP43/IP54 (NEMA12 ventilated) Figure 8-64 View with closed cabinet door Note Mounting the hoods in a side-by-side configuration If cabinet units are installed in a side-by-side configuration, the hoods must be flush-mounted in a line across the cabinet units. Note Additional information See also the section "Maintenance and servicing", "Replacing the filter mats"...
Page 538 Options 8.43 M26/M27, side panels installed on right and left 8.43 M26/M27, side panels installed on right and left Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules •...
Page 539 Options 8.44 M51, Motor reactor terminal connection 8.44 M51, Motor reactor terminal connection Availability of option This option is available for the following S120 Cabinet Modules: • Booksize Cabinet Kits Description In connection with option M77 (version without component support plates and without additional control components), option L08/L09 (motor reactor / 2 motor reactors in series) allows the motor cables to be connected directly to the motor reactor.
Page 540 Options 8.45 M59, closed cabinet door, air inlet from below through floor opening 8.45 M59, closed cabinet door, air inlet from below through floor opening Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules •...
Page 541 Options 8.46 M60, additional shock protection 8.46 M60, additional shock protection Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules • Smart Line Modules • Active Line Modules •...
Page 542 Options 8.47 M61, comfort-grip handle with a 3 mm double-bit lock insert 8.47 M61, comfort-grip handle with a 3 mm double-bit lock insert Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules •...
Page 543 Options 8.48 M62, comfort-grip handle with integrated pushbutton lock insert 8.48 M62, comfort-grip handle with integrated pushbutton lock insert Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules •...
Page 544 Options 8.49 M63, comfort-grip handle for a padlock with pushbutton as lock insert 8.49 M63, comfort-grip handle for a padlock with pushbutton as lock insert Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules •...
Page 545 Options 8.50 M70, EMC shield bus 8.50 M70, EMC shield bus 8.50.1 General information Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Booksize base cabinets • Motor Modules in chassis format •...
Page 546 Options 8.51 M77, Version without component support plates and without additional control components 8.51 M77, Version without component support plates and without additional control components Availability of option This option is available for the following S120 Cabinet Modules: • Booksize base cabinets Description If electronic components (Control Unit, Terminal Module, Sensor Module) are not used in the Booksize Cabinet Kit, the mechanical component support plates are omitted with option M77.
Page 547 Options 8.52 M80 to M87, DC busbar system 8.52 M80 to M87, DC busbar system Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules • Smart Line Modules •...
Page 548 Options 8.53 M90, crane transport aid (top-mounted) DC busbar Figure 8-65 M80 - M87, DC busbar 8.53 M90, crane transport aid (top-mounted) Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules •...
Page 549 Options 8.54 N52, DC link fuses for Basic Line Modules Description A top-mounted crane transport aid can be ordered as an option for Cabinet Modules. Depending on the width of the module, the crane transport aid consists of either transport eyebolts (for cabinet width ≤...
Page 550 Options 8.55 P10, measuring instrument for line values (installed in the cabinet doors) 8.55 P10, measuring instrument for line values (installed in the cabinet doors) Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules Description Measuring instrument "DIRIS A-30"...
Page 551 Options 8.56 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) 8.56 P11, measuring instrument for line values with PROFIBUS connection (installed in the cabinet door) Availability of option This option is available for the following S120 Cabinet Modules: •...
Page 552 Options 8.57 P13, measuring instrument for line variables with PROFINET connection, installed in the cabinet door Note Cable routing for the communication connection For the cable routing and the EMC-compliant mounting of the communication connection, orient yourself to the corresponding descriptions in Chapter "Cable routing (Page 112)". Note Additional information A detailed description of the complete principle of operation of measuring instrument...
Page 553 Options 8.58 P14, measuring instrument for line variables with PROFINET connection, installed in the cabinet door • Configurable universal counter for counting limit value violations and status changes at the digital input or output or for indicating the active energy or reactive energy of a connected pulse transmitter •...
Page 554 Options 8.58 P14, measuring instrument for line variables with PROFINET connection, installed in the cabinet door The following functions belong to the standard scope of the device: Measurement • Measurement of all the relevant electrical variables of an alternating current system •...
Page 555 Options 8.59 U90, UL listing per UL 508A Note Current transformers are required in the Line Connection Module to measure line currents. Option L41 (current transformer upstream of the main switch) is included in option P14. The "SENTRON PAC4200" measuring instrument is wired in the factory according to connection type 3P3W.
Page 556 Options 8.60 U91, cUL listing for Canada per UL 508A 8.60 U91, cUL listing for Canada per UL 508A Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules •...
Page 557 Options 8.61 Y11, factory assembly into transport units 8.61 Y11, factory assembly into transport units Availability of option This option is available for the following S120 Cabinet Modules: • Line Connection Modules • Basic Line Modules • Smart Line Modules •...
Page 558 Options 8.61 Y11, factory assembly into transport units Cabinet Modules NEMA Equipment Manual, 06/2024, A5E03586450A...
Page 559 Index Customer terminals, 258 Description, 252 " Integration, 253 Line supply, 138 "Siemens Industry Online Support" App, 5 Options, 259 Technical specifications, 261 Terminal strips X45, X46, X47, 139 X45, X46, X47, 139 Accessory kit Auxiliary power supply system Original roof screws, 62...
Page 560 Index Dimension drawings, 518 In withdrawable design, 494 Dimensions, 521 Circuit breaker checkback contact, 147 Duty cycle, 522 Comfort-grip handle for a padlock with pushbutton as Braking units, 510 lock insert, 542 Description, 510 Comfort-grip handle with a 3 mm double-bit lock Dimensions, 521 insert, 540 Technical specifications, 521...
Page 561 Index Connecting different numbers of DC busbars, 86 For side-by-side installation of cabinet units, 83 Electrical installation Transition from three busbars to two busbars, 86 Checklist, 70 Transition from two busbars to one busbar, 86 Electromagnetic fields, 23 DC busbar system, 545 Electrostatic sensitive devices, 27 DC coupling EMC shield bus, 543...
Page 562 Index L37, 495 L41, 504 Hood, 532 L42, 148, 506 HTL encoder, 432 L43, 149, 506 L44, 151, 506 L45, 507 L50, 507 ID link, 5 L55, 508 Incremental encoder sin/cos 1 Vpp, 2,048, 421 L61, L62, L64, L65, 510 Infeed L87, 522 Auxiliary power supply system, 94...
Page 563 Index LEDs, 365 Mounting grid arrangement in the cabinet, 214 M06, 524 Options, 217 M07, 525 Replacing, 276 M21, 527, 528 Motor Modules in chassis format, 135 M23, M43, M54, 529 Cable lengths (min.), 231 M26, M27, 536 Cable routing, 131 M51, 537 Configuration, 227 M59, 538...
Page 564 Index G61, 397 P14, 551 G62, 398 U90, 553 K01 - K05, 405 U91, 554 K08, 406 Y11, 62, 555 K46, 408 Options K48, 415 Active Line Modules, 202 K50, 422 Auxiliary Power Supply Modules, 259 K51, 433 Basic Line Modules, 169 K52, 435 Booksize format Motor Modules, 217 K70, 436...
Page 565 Shock indicator, 57 Replacement fuses, 334 Shock protection, 539 Replacing Side panels, 536 Siemens Industry Online Support, 4 Backup battery of the cabinet operator panel, 346 Cylindrical fuses, 339 App, 5 DC fuses, frame size HX, JX, 337 SINAMICS S120 Cabinet Modules...
Page 566 STO (Safe Torque Off), 439 Transformer (-T2), 256 Storage, 50 Tap, 256 System data Transport, 49 SINAMICS S120 Cabinet Modules, 43 Transport eyebolts, 62 System structure, 42 Transport unit, 555 Transport units, 62 TTL encoder, 433 T1 (thermostatic switch connection), 520...
Page 567 Index X1 (motor connection), 489, 537 X520 (encoder interface), 413 X100, 89, 457, 480 X520 (SMC20), 419 Line Connection Module, 91 X521, 392, 422, 430 X101, 90, 457, 480 X522, 393 X101 (Auxiliary Power Supply Module), 93 X530, 391 X102, 457, 480 X531, 422, 430 X103, 457, 480 X540, 394...

Siemens SINAMICS S120 Equipment Manual

Quick Links

Related Manuals for Siemens SINAMICS S120

Summary of Contents for Siemens SINAMICS S120