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Table of Contents
Related Manuals for Hitachi ZAXIS 135US-3 class
Summary of Contents for Hitachi ZAXIS 135US-3 class
- Page 2 CERNING COMPLIANCE. detailed information. Hitachi machine models are classified into 3 classes and 3 models as shown in the table below. When referring to the texts and/or illustrations indicated with the applicable machine class names in this manual, check that the machine models concerned are included using this table.
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- Page 4 INDEX MACHINE NUMBERS SAFETY SAFETY SIGNS COMPONENTS NAME OPERATOR’S STATION BREAK-IN OPERATING THE ENGINE DRIVING THE MACHINE OPERATING THE MACHINE TRANSPORTING MAINTENANCE MAI N TENANCE UNDER SPECI A L ENVI R ONMENTAL CONDI T I O NS STORAGE TROUBLESHOOTING SPECIFICATIONS OPTIONAL ATTACHMENTS AND DEVICES INDEX Find manuals at https://best-manuals.com...
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- Page 6 MACHINE NUMBERS The manufacturing Nos. explained in this group is the individ- ual number (serial No.) given to each machine and hydraulic components. These numbers are requested when inquiring any information on the machine and/or components. Fill these serial Nos. in the blank spaces in this group to immediately make them available upon request.
- Page 7 MACHINE NUMBERS TRAVEL MOTOR TYPE: MFG. NO.: M178-07-047 SWING MOTOR TYPE: MFG. NO.: M178-07-086 HYDRAULIC PUMP (ZX135US-3 class) TYPE: MFG. NO.: M1U4-00-001 (ZX225US-3 • 225USR-3 class) TYPE: MFG. NO.: M157-00-004 Find manuals at https://best-manuals.com...
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Page 8: Table Of Contents
CONTENTS MACHINE NUMBERS Beware of Exhaust Fumes............S-27 Precautions for Welding and Grinding ......... S-27 Avoid Heating Near Pressurized Fluid Lines ....... S-28 SAFETY Avoid Applying Heat to Lines Containing Recognize Safety Information ............S-1 Flammable Fluids ..............S-28 Understand Signal Words .............S-1 Remove Paint Before Welding or Heating ...... - Page 9 OPERATING THE MACHINE Installing Fire Extinguisher (Optional) ........1-56 Control Lever (ISO Pattern) ............5-1 Pilot Control Shut-off Lever ............1-57 Control Lever (Hitachi Pattern) ..........5-2 Engine Stop Switch ..............1-57 Control Lever (4 Way Multi Valve) (Optional) ......5-3 Fuse Box ...................1-58 Control Lever (2 Way Multi Valve) (Optional) ......
- Page 10 CONTENTS Layout ....................7-3 Replace Batteries ..............7-64 Maintenance Guide Table ............7-4 Remove and Installing Battery .........7-65 Prepare Machine for Maintenance ........... 7-6 Replacing Fuses ..............7-65 Hood and Access Covers .............. 7-7 I. Miscellaneous ................7-67 Periodic Replacement of Parts ........... 7-8 Check Bucket Teeth ...............7-67 Maintenance Guide ...............
- Page 11 CONTENTS Shoe Types and Applications (ZX225US-3, 225USLC-3) ...........12-15 Bucket Types and Applications (ZX225US-3, 225USLC-3) ...........12-16 Specifications (ZX225USR-3, 225USRLC-3, 225USRK-3, 225USRLCK-3) ..12-17 Working Ranges (ZX225USR-3, 225USRLC-3, 225USRK-3, 225USRLCK-3) ..12-18 Shoe Types and Applications (ZX225USR-3, 225USRLC-3) ..........12-19 (ZX225USRK-3, 225USRLCK-3) .........12-20 Bucket Types and Applications (ZX225USR-3, 225USRLC-3) ..........12-21 (ZX225USRK-3, 225USRLCK-3) .........12-22 OPTIONAL ATTACHMENTS AND DEVICES...
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Page 12: Recognize Safety Information
SAFETY RECOGNIZE SAFETY INFORMATION • These are the SAFETY ALERT SYMBOLS. • When you see these symbols on your machine or in this manual, be alert to the potential for personal injury. • Follow recommended precautions and safe operating practices. 001-E01A-0001 SA-688 UNDERSTAND SIGNAL WORDS... -
Page 13: Follow Safety Instructions
Hitachi Warranty Policy. • Do not use attachments and/or optional parts or equip- ment not authorized by Hitachi. Failure to do so may deteriorate the safety, function, and/or service life of the machine. In addition, personal accident, machine trouble,... -
Page 14: Wear Protective Clothing
SAFETY WEAR PROTECTIVE CLOTHING • Wear close fitting clothing and safety equipment appropri- ate to the job. You may need: A hard hat Safety shoes Safety glasses, goggles, or face shield Heavy gloves Hearing protection Reflective clothing SA-438 Wet weather gear Respirator or filter mask. -
Page 15: General Precautions For Cab
SAFETY GENERAL PRECAUTIONS FOR CAB • Before entering the cab, thoroughly remove all dirt and/or oil from the soles of your work boots. If any controls such as a pedal is operated while with dirt and/or oil on the soles of the operator’s work boots the operator’s foot may slip off the pedal, possibly resulting in a personal acci- dent. -
Page 16: Use Handholds And Steps
SAFETY USE HANDHOLDS AND STEPS • Falling is one of the major causes of personal injury. • When you get on and off the machine, always face the machine and maintain a three-point contact with the steps and handrails. • Do not use any controls as hand-holds. •... -
Page 17: Fasten Your Seat Belt
SAFETY FASTEN YOUR SEAT BELT • If the machine should overturn, the operator may become injured and/or thrown from the cab. Additionally the opera- tor may be crushed by the overturning machine, resulting in serious injury or death. • Prior to operating the machine, thoroughly examine web- bing, buckle and attaching hardware. -
Page 18: Operate Only From Operator's Seat
SAFETY OPERATE ONLY FROM OPERATOR'S SEAT • Inappropriate engine starting procedures may cause the machine to runaway, possibly resulting in serious injury or death. • Start the engine only when seated in the operator's seat. • NEVER start the engine while standing on the track or on ground. -
Page 19: Precautions For Operations
SAFETY PRECAUTIONS FOR OPERATIONS • Investigate the work site before starting operations. • Be sure to wear close fitting clothing and safety equip- ment appropriate for the job, such as a hard hat, etc. when operating the machine. • Clear all persons and obstacles from area of operation and machine movement. -
Page 20: Investigate Job Site Beforehand
SAFETY INVESTIGATE JOB SITE BEFOREHAND • When working at the edge of an excavation or on a road shoulder, the machine could tip over, possibly resulting in serious injury or death. • Investigate the configuration and ground conditions of the job site beforehand to prevent the machine from fall- ing and to prevent the ground, stockpiles, or banks from collapsing. -
Page 21: Equipment Of Head Guard, Rops, Fops
SAFETY EQUIPMENT OF HEAD GUARD, ROPS, FOPS In case the machine is operated in areas where the possibility of falling stones or debris exist, equip a head guard, ROPS, or FOPS according to the potential hazardous conditions. (The standard cab for this machine corresponds to ROPS and FOPS.) ROPS: Roll-Over Protective Structure FOPS: Falling Object Protective Structure SA-490... -
Page 22: Drive Machine Safely
SAFETY DRIVE MACHINE SAFELY • Before driving the machine, always confirm that the travel levers/pedals direction corresponds to the direction you wish to drive. • Be sure to detour around any obstructions. • Avoid traveling over obstructions. Soil, fragments of rocks, and/or metal pieces may scatter around the machine. - Page 23 SAFETY • Driving across the face of a slope or steering on a slope may cause the machine to skid or turnover. If the direc- tion must be changed, move the machine to level ground, then, change the direction to ensure safe operation. •...
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Page 24: Avoid Injury From Rollaway Accidents
SAFETY AVOID INJURY FROM ROLLAWAY ACCIDENTS • Death or serious injury may result if you attempt to mount or stop a moving machine. To avoid rollaways: • Select level ground when possible to park machine. • Do not park the machine on a grade. •... -
Page 25: Avoid Injury From Back-Over And Swing Accidents
SAFETY AVOID INJURY FROM BACK-OVER AND SWING ACCIDENTS • If any person is present near the machine when backing or swinging the upperstructure, the machine may hit or run over that person, resulting in serious injury or death. To avoid back-over and swing accidents: •... -
Page 26: Keep Person Clear From Working Area
SAFETY KEEP PERSON CLEAR FROM WORKING AREA • A person may be hit severely by the swinging front attach- ment or counterweight and/or may be crushed against an other object, resulting in serious injury or death. • Keep all persons clear from the area of operation and machine movement. -
Page 27: Avoid Tipping
SAFETY AVOID TIPPING DO NOT ATTEMPT TO JUMP CLEAR OF TIPPING MA- CHINE---SERIOUS OR FATAL CRUSHING INJURIES WILL RESULT MACHINE WILL TIP OVER FASTER THAN YOU CAN JUMP FREE FASTEN YOUR SEAT BELT • The danger of tipping is always present when operating on a grade, possibly resulting in serious injury or death. -
Page 28: Dig With Caution
SAFETY DIG WITH CAUTION • Accidental severing of underground cables or gas lines may cause an explosion and/or fire, possibly resulting in serious injury or death. • Before digging check the location of cables, gas lines, and water lines. • Keep the minimum distance required, by law, from cables, gas lines, and water lines. -
Page 29: Avoid Power Lines
SAFETY AVOID POWER LINES • Serious injury or death can result if the machine or front at- tachments are not kept a safe distance from electric lines. • When operating near an electric line, NEVER move any part of the machine or load closer than 3 m plus twice the line insulator length. -
Page 30: Protect Against Flying Debris
SAFETY PROTECT AGAINST FLYING DEBRIS • If flying debris hit eyes or any other part of the body, serious injury may result. • Guard against injury from flying pieces of metal or debris; wear goggles or safety glasses. • Keep bystanders away from the working area before strik- ing any object. - Page 31 This as a preview PDF file from best-manuals.com Download full PDF manual at best-manuals.com...