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Related Manuals for ABB ZSD 2020
Summary of Contents for ABB ZSD 2020
- Page 1 ABB Automation GmbH Grüner Weg 6 | 61169 Friedberg, Germany Phone: +49 6031 85307 | Fax: +49 6031 85227 E-Mail: | Internet: TRANSLATION OF ORIGINAL - en Overhaul instructions Keep for future use! Version: 1.2 ZSD 2020 Central lubrication unit...
- Page 2 Overhaul instructions Date: 2021-01-13 Central lubrication unit Version: 1.2 Scope Page 2 of 50 Scope Assembly: Central lubrication unit dosing unit ZSD 2020 ABB Product Version: ZSD 2020 Item Number: 3HDA10100097017 Drawing Number: 80003300-013 © 2021 ABB Automation GmbH |...
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Page 3: Table Of Contents
5 Installation.........................34 5.1 Fitting the container....................34 5.2 Fitting the filling strainer.................... 38 5.3 Fitting the oil filter......................41 5.4 Fitting the diaphragm pump..................42 5.5 Fitting the solenoid valve..................45 5.6 Fitting the local control switch...................48 © 2021 ABB Automation GmbH |... - Page 4 Securing of the solenoid valve.................46 Figure 32: Connecting hoses and plugs................47 Figure 33: Positioning the local control switch..............48 Figure 34: Screwing on the local control switch..............49 Figure 35: Fitting the local control switch................50 © 2021 ABB Automation GmbH |...
- Page 5 Overhaul instructions Date: 2021-01-13 Central lubrication unit Version: 1.2 Indexes Page 5 of 50 List of tables Table 1: Personnel skills requirements................6 Table 2: Personnel and their activities................7 Table 3: Tightening torques.................... 33 © 2021 ABB Automation GmbH |...
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Page 6: General Information
Table 1: Personnel skills requirements The table below outlines what work each of these user groups is authorised to perform: © 2021 ABB Automation GmbH |... -
Page 7: Legal Notice / Liability
These instructions refer to drawings and parts lists of the Assembly: ZSD 2020 DOCUMENTS REFERENCE For further information on the scope of validity of this manual and the modules de- scribed, see section "Scope". © 2021 ABB Automation GmbH |... -
Page 8: Information Symbols Used In These Instructions
References without a specific sequence are given with bullet points. If a specific order is necessary, these references are numbered. ENVIRONMENTAL PROTECTION This box contains information about environment-conscious procedures and behaviour. It may indicate environment protection measures. © 2021 ABB Automation GmbH |... -
Page 9: Safety Notes
Working in the cell (protected area) is only allowed with secured lockout bar/padlocks. All work within the cell must be performed only by trained, briefed specialists. DANGER Never override the safety devices! They are intended to protect your life. © 2021 ABB Automation GmbH |... -
Page 10: Risks In Using The Module
Technical defects or incorrect handling can cause pressurized material to escape. Splashing or spraying material can cause severe eye injuries! Carry out regular visual inspections of the material supply lines. Relieve the working pressure before starting work. Wear your personal protective clothing. © 2021 ABB Automation GmbH |... - Page 11 Within the area of the plant, eating, drinking, smoking, snuffing tobacco etc. is pro- hibited. Dispose of spilt or escaped material immediately and according to regula- tions. The specified protective clothing must be worn when working on the material supply lines and adjacent components. © 2021 ABB Automation GmbH |...
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Page 12: Safety Measures
The position numbers are specified in this document as follows: (Position number). These relate to the technical drawings, which are indicated in the corresponding section. The position number in the headings is indicated by (item XX). © 2021 ABB Automation GmbH |... -
Page 13: Tools And Accessories
Tools and accessories The following tools and accessories are required for installation, uninstallation, maintenance and repair of the assembly: ► Set of Allen keys ► Set of open-end spanners ► Oil filter spanner 93-45 © 2021 ABB Automation GmbH |... -
Page 14: Removing
NOTE If you have any questions, contact our customer service. ABB Automation GmbH Grüner Weg 6 | 61169 Friedberg | Germany Tel.: +49 6031 85307 E-mail: For further information, see our website © 2021 ABB Automation GmbH |... -
Page 15: Removing Of The Container
Version: 1.2 Removing Page 15 of 50 Removing of the container • Release the clamp fasteners (51) on either side of the container. Figure 1: Releasing the clamp fasteners Item number Designation (51) Clamp fastener © 2021 ABB Automation GmbH |... -
Page 16: Figure 2: Removing The Container
Date: 2021-01-13 Central lubrication unit Version: 1.2 Removing Page 16 of 50 • Remove the square container (22) with the Mesamoll to be replaced. Figure 2: Removing the container Item number Designation (22) Square container © 2021 ABB Automation GmbH |... -
Page 17: Figure 3: Taking Off The Lid
Removing Page 17 of 50 • Remove the plate (4) from the container and hang the plate on the provided support plate (2). Figure 3: Taking off the lid Item number Designation Plate Plate © 2021 ABB Automation GmbH |... -
Page 18: Figure 4: Removing The Filling Strainer
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 19: Removing The Filling Strainer
Date: 2021-01-13 Central lubrication unit Version: 1.2 Removing Page 19 of 50 Removing the filling strainer • Unscrew the two thumb screws (40). Figure 5: Removing thumb screws Item number Designation (40) Thumb screw © 2021 ABB Automation GmbH |... -
Page 20: Figure 6: Taking Out The Filter Unit
Central lubrication unit Version: 1.2 Removing Page 20 of 50 • Take the filling strainer complete with its lid (5) out of the plate. Figure 6: Taking out the filter unit Item number Designation © 2021 ABB Automation GmbH |... -
Page 21: Figure 7: Unscrewing The Filling Strainer
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 22: Removing The Oil Filter
Date: 2021-01-13 Central lubrication unit Version: 1.2 Removing Page 22 of 50 Removing the oil filter • Unscrew the oil filter (19). Figure 8: Unscrewing the oil filter Item number Designation (19) Oil filter © 2021 ABB Automation GmbH |... -
Page 23: Figure 9: Removing The Oil Filter
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 24: Removing The Diaphragm Pump
Central lubrication unit Version: 1.2 Removing Page 24 of 50 Removing the diaphragm pump • Disconnect all plastic hoses (33) from the diaphragm pump. Figure 10: Disconnecting hoses Item number Designation (33) Plastic tubing PLN-8x1.25-NT © 2021 ABB Automation GmbH |... -
Page 25: Figure 11: Release Screws
Central lubrication unit Version: 1.2 Removing Page 25 of 50 • Extract the screws (79) of the double diaphragm pump (60). Figure 11: Release screws Item number Designation (79) M5x12 screws (60) Double diaphragm pump © 2021 ABB Automation GmbH |... -
Page 26: Figure 12: Removing The Double Diaphragm Pump
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 27: Removing The Solenoid Valve
Central lubrication unit Version: 1.2 Removing Page 27 of 50 Removing the solenoid valve • Disconnect all plugs (37) and connected lines. Figure 13: Removing the solenoid valve Item number Designation (34) Solenoid Valve (37) Plug © 2021 ABB Automation GmbH |... -
Page 28: Figure 14: Removing Solenoid Valve Mounting Screws
Overhaul instructions Date: 2021-01-13 Central lubrication unit Version: 1.2 Removing Page 28 of 50 • Release and remove the screws (78). Figure 14: Removing solenoid valve mounting screws Item number Designation (78) M3x14 screw © 2021 ABB Automation GmbH |... -
Page 29: Figure 15: Removing The Solenoid Valve
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 30: Removing The Local Control Switch
Version: 1.2 Removing Page 30 of 50 Removing the local control switch • Remove the connectors and 47). Figure 16: Removing the local control switch Item number Designation (43) Sensor/actuator plug (47) Sensor/actuator connector © 2021 ABB Automation GmbH |... -
Page 31: Figure 17: Removing The Switch Mounting Screws
Overhaul instructions Date: 2021-01-13 Central lubrication unit Version: 1.2 Removing Page 31 of 50 • Remove the 4 screws (87). Figure 17: Removing the switch mounting screws Item number Designation (87) Socket head screw © 2021 ABB Automation GmbH |... -
Page 32: Figure 18: Removing The Local Control Switch
Only qualified electricians must operate or work on the electrical installation. The plant must be isolated from mains power and secured against restarting during this work. Observe all information about machine parts that remain live when the plant is switched off at the main switch. © 2021 ABB Automation GmbH |... -
Page 33: Cleaning And Assembly Preparation
0,12 Nm M8-12.9 25 Nm M3 (SMC SYJ7…) 0,8 Nm 40 Nm 2,1 Nm M10-12.9 45 Nm 4,3 Nm 45 Nm 8,6 Nm M12-12.9 50 Nm 21 Nm M16-10.9 60 Nm Table 3: Tightening torques © 2021 ABB Automation GmbH |... -
Page 34: Installation
Central lubrication unit Version: 1.2 Installation Page 34 of 50 Installation Fitting the container • Screw the filling strainer (1) onto the lid. Figure 19: Screwing on the filling strainer Item number Designation Filling strainer © 2021 ABB Automation GmbH |... -
Page 35: Figure 20: Fitting The Container
Central lubrication unit Version: 1.2 Installation Page 35 of 50 • Place the square container (22) onto the central lubrication unit under the plate. Figure 20: Fitting the container Item number Designation (22) Square container © 2021 ABB Automation GmbH |... -
Page 36: Figure 21: Fitting The Lid
Date: 2021-01-13 Central lubrication unit Version: 1.2 Installation Page 36 of 50 • Place the plate (4) with the coarse filter unit on the container. Figure 21: Fitting the lid Item number Designation Plate © 2021 ABB Automation GmbH |... -
Page 37: Figure 22: Closing The Clamp Fasteners
• Tighten the two clamp fasteners (51) so that the plate is firmly seated on the container. Figure 22: Closing the clamp fasteners Item number Designation (51) Clamp fastener • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |... -
Page 38: Fitting The Filling Strainer
Central lubrication unit Version: 1.2 Installation Page 38 of 50 Fitting the filling strainer • Screw the filling strainer (1) onto the lid (5). Figure 23: Screwing on the filling strainer Item number Designation Filling strainer © 2021 ABB Automation GmbH |... -
Page 39: Figure 24: Insert The Filter Unit
Overhaul instructions Date: 2021-01-13 Central lubrication unit Version: 1.2 Installation Page 39 of 50 • Insert the lid (5) with the filling strainer into the plate. Figure 24: Insert the filter unit Item number Designation © 2021 ABB Automation GmbH |... -
Page 40: Figure 25: Fastening Thumb Screws
• Screw the two thumb screws (40) back into the cover. Figure 25: Fastening thumb screws Item number Designation (40) Thumb screws • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |... -
Page 41: Fitting The Oil Filter
• Screw the oil filter (19) onto the bracket using the oil filter spanner (93-45), tightening it to 20 to 25 Nm. Figure 26: Screwing on the oil filter Item number Designation (19) Oil filter • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |... -
Page 42: Fitting The Diaphragm Pump
Page 42 of 50 Fitting the diaphragm pump • Place the double diaphragm pump (60) in the correct mounting position. Figure 27: Fitting the double diaphragm pump Item number Designation (60) Double diaphragm pump © 2021 ABB Automation GmbH |... -
Page 43: Figure 28: Fitting Screws
Central lubrication unit Version: 1.2 Installation Page 43 of 50 • Fasten the double diaphragm pump to the central lubrication unit with the four screws (79). Figure 28: Fitting screws Item number Designation (79) M5x12 screws © 2021 ABB Automation GmbH |... -
Page 44: Figure 29: Fitting Tubes
Installation Page 44 of 50 • Connect all plastic tubes (33). Figure 29: Fitting tubes Item number Designation (33) Plastic tubing PLN-8x1.25-NT • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |... -
Page 45: Fitting The Solenoid Valve
Version: 1.2 Installation Page 45 of 50 Fitting the solenoid valve • Place the solenoid valve (34) in the correct mounting position. Figure 30: Fitting the solenoid valve Item number Designation (34) Solenoid Valve © 2021 ABB Automation GmbH |... -
Page 46: Figure 31: Securing Of The Solenoid Valve
Central lubrication unit Version: 1.2 Installation Page 46 of 50 • Screw the solenoid valve to the base plate with the screws (78). Figure 31: Securing of the solenoid valve Item number Designation (78) M3x14 screw © 2021 ABB Automation GmbH |... -
Page 47: Figure 32: Connecting Hoses And Plugs
• Connect all hoses and connectors (37) to the solenoid valve (34). Figure 32: Connecting hoses and plugs Item number Designation (34) Solenoid Valve (37) Plug • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |... -
Page 48: Fitting The Local Control Switch
Page 48 of 50 Fitting the local control switch • Position the local control switch (58) in its correct mounting position. Figure 33: Positioning the local control switch Item number Designation (58) Local control switch © 2021 ABB Automation GmbH |... -
Page 49: Figure 34: Screwing On The Local Control Switch
Page 49 of 50 • Screw the local control switch to the base plate with the 4 socket head screws (87). Figure 34: Screwing on the local control switch Item number Designation (87) Socket head screw © 2021 ABB Automation GmbH |... -
Page 50: Figure 35: Fitting The Local Control Switch
• Reconnect all connectors and 47). Figure 35: Fitting the local control switch Item number Designation (43) Sensor/actuator connector (47) Sensor/actuator plug • Start the system and check the correct function of each component. © 2021 ABB Automation GmbH |...