Page 1 ___________________ SIMOTION D4x5- Preface ___________________ Description ___________________ Installing SIMOTION ___________________ Connecting ___________________ SIMOTION D4x5-2 Commissioning (hardware) Parameter assignment / ___________________ addressing Commissioning and Hardware Installation Manual ___________________ Commissioning (software) ___________________ Service and maintenance ___________________ Diagnostics Configuration of drive-related ___________ I/Os (without symbolic assignment) ___________________ Standards and approvals...
Page 2 Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 3: Preface
Preface Contents of this commissioning and hardware installation Manual This document is part of the SIMOTION D documentation package. Scope The SIMOTION D4x5-2 Commissioning and Hardware Installation Manual is valid for the SIMOTION D4x5-2 control units as well as for the CX32-2, CBE30-2 and TB30 supplementary system components.
Page 4 Preface ● Diagnostics Provides information about the available diagnostic information, how to interpret it, and its meaning. ● Appendices with factual information for reference (e.g. standards, approvals, and ESD guidelines). SIMOTION Documentation An overview of the SIMOTION documentation can be found in a separate list of references. This documentation is included as electronic documentation in the scope of delivery of SIMOTION SCOUT.
Page 5 My Documentation Manager Click the following link for information on how to compile documentation individually on the basis of Siemens content and how to adapt this for the purpose of your own machine documentation: http://www.siemens.com/mdm Training...
Page 6 If you have any further questions about disposal and recycling, please contact your local Siemens representative. Contact details can be found in our contacts database on the Internet at: http://www.automation.siemens.com/partner/index.asp...
Page 7: Table Of Contents
Table of contents Preface ..............................3 Description............................... 13 System overview ..........................13 System components ........................18 I/O integration..........................23 Commissioning software......................24 Safety information ........................26 Installing ..............................27 Installation notes ..........................27 Installing the SIMOTION D4x5-2 ....................27 2.2.1 Installing the SIMOTION D4x5-2 ....................27 2.2.2 Mounting the SIMOTION D4x5-2 with spacers................29 2.2.3 Mounting the SIMOTION D425-2 and D435-2 without spacers ..........30 2.2.4...
Page 8 Table of contents 3.7.2 PROFIBUS cables and connectors..................... 64 3.7.3 Length of PROFIBUS cables ...................... 65 3.7.4 Rules for the laying of PROFIBUS cables .................. 65 3.7.5 Connecting PROFIBUS DP (interfaces X126 and X136) ............66 3.7.6 Connection rules in the PROFIBUS subnet ................67 3.7.7 Operating the X136 interface as MPI..................
Page 9 Table of contents 5.3.8 Establishing a PG/PC assignment.....................130 Configuring the MPI bus ......................131 5.4.1 Operating the X136 interface as MPI..................131 5.4.2 MPI parameters .........................131 Configuring an Ethernet subnet ....................132 5.5.1 Properties of the Ethernet interfaces ..................132 5.5.2 Configuring Ethernet addresses in HW Config ................136 5.5.3 Reading out IP and MAC address .....................137 Configuring PROFINET IO......................138...
Page 10 Table of contents 6.4.7.3 Upgrading the CX32-2 ......................207 6.4.7.4 Replacing the CX32-2 ....................... 208 Additional information on configuring the SINAMICS Integrated ..........209 6.5.1 Settings for DP slave properties ....................209 6.5.2 Using vector drives........................211 6.5.3 Setting the time of day ......................213 6.5.4 Backing up / restoring / deleting SINAMICS NVRAM data ............
Page 11 Table of contents 6.15.3 Configuring the TM41 using the axis wizard................272 6.16 Optimizing the drive and controller ....................273 6.16.1 Overview of automatic controller setting..................273 6.16.2 Automatic speed controller setting.....................274 6.16.3 Automatic position controller setting ..................275 6.16.4 Measuring functions, trace, and function generator..............277 6.16.5 Manual speed controller optimization ..................278 6.17...
Page 12 Table of contents 7.4.5.3 Upgrading SINAMICS ....................... 339 7.4.5.4 Download project to target system.................... 341 SIMOTION CompactFlash card ....................342 7.5.1 Changing the CompactFlash card .................... 342 7.5.2 Writing to the the CompactFlash card..................342 7.5.3 Formatting the CompactFlash card................... 343 7.5.4 Bootloader on the CompactFlash card ..................
Page 13: Description
Description System overview Overview SIMOTION D is a drive-based version of SIMOTION based on the SINAMICS S120 drive family. With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the SINAMICS S120 drive software run on shared control hardware. SIMOTION D is available in two versions: ●...
Page 14 Description 1.1 System overview Application The SIMOTION D4x5-2 is ideally suited to applications with many coordinated axes with high clock-pulse rates. Typical applications include: ● Compact multiple-axis machines ● High-performance applications with short machine cycles ● Compact machines – Including the complete machine control in the drive –...
Page 15 Description 1.1 System overview The drive control supports servo control (for a highly dynamic response), vector control (for maximum torque accuracy) and control. The SIMOTION D4x5-2 control units and their CX32-2, CBE30-2 and TB30 supplementary system components are described in the following. Note With the SIZER configuration tool, you can easily configure the SINAMICS S110/120 drive family including SIMOTION.
Page 16 Description 1.1 System overview Figure 1-1 Example of an axis grouping with SIMOTION D4x5-2 A SIMOTION D axis grouping generally consists of the following elements: ● SIMOTION D (control unit) (1) This unit contains the programmable runtime system of SIMOTION and the drive software of SINAMICS S120.
Page 17 Description 1.1 System overview Extension of the drive computing performance The motion control performance of a SIMOTION D4x5-2 can be utilized in full by expanding the computing performance at the drive in two different ways: ● SINAMICS S110/S120 control units (e.g. CU320-2, CU305, etc.) complete with further drive components can be connected via PROFIBUS or PROFINET.
Page 18: System Components
Description 1.2 System components System components Central components SIMOTION D4x5-2 communicates with automation components via the following interfaces: ● PROFIBUS DP ● Ethernet ● PROFINET IO ● DRIVE-CLiQ (DRIVE Component Link with IQ) SIMOTION D features a SINAMICS Integrated drive element. The communication with the SINAMICS Integrated is performed via PROFIBUS mechanisms (DP Integrated), i.e.
Page 19 Description 1.2 System components PROFIBUS DP The control unit can communicate with the following components via the PROFIBUS DP interfaces: Table 1- 3 Components on PROFIBUS DP Component Function Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMOTION SCOUT"...
Page 20 Description 1.2 System components Ethernet The control unit can communicate with the following components via the Ethernet interfaces or be embedded in an automation environment: Table 1- 4 Components on the Ethernet Component Function Programming device (PG/PC) ... configures, parameterizes, programs, and tests with the "SIMOTION SCOUT"...
Page 21 Description 1.2 System components Component Function Other PROFINET IO I/O devices Drive units with PROFINET IO ... convert speed setpoints into signals for controlling the motor interface and supply the power required to operate the motors. Gateways IE/AS-Interface link PN IO for the PROFINET IO gateway to •...
Page 22 Description 1.2 System components Component Function SMx sensor modules ... enable acquisition of encoder data from connected motors via DRIVE-CLiQ. Motors with DRIVE-CLiQ ... allow simplified commissioning and diagnostics, as the motor interface and encoder type are identified automatically. DMC20/DME20 DRIVE-CLiQ hub … enables the number of DRIVE-CLiQ interfaces to be increased and the creation of a point-to-point topology.
Page 23: I/O Integration
A detailed, regularly updated list of the I/O modules approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at: (http://support.automation.siemens.com/WW/view/en/11886029) In addition to the I/O modules enabled for SIMOTION, in principle all certified standard PROFIBUS slaves (DP-V0/DP-V1/DP-V2) and PROFINET IO devices with RT and IRT real- time classes may be connected to SIMOTION D4x5-2.
Page 24: Commissioning Software
You can find detailed information on the SSPs in the readme files and in the software compatibility list at Internet address (http://support.automation.siemens.com/WW/view/en/18857317). Upgrading SIMOTION D4x5-2 projects and hardware Projects that you have created for one SIMOTION D4x5-2 firmware version can also be converted for other firmware versions.
Page 25 Description 1.4 Commissioning software IT DIAG The SIMOTION D4x5-2 features an integrated Web server. The web server supports the display of diagnostics and system data in standard Internet browsers, even in the absence of an engineering system, and the carrying out of project/firmware updates.
Page 26: Safety Information
Description 1.5 Safety information Safety information Note the following safety information when working with the Control Unit and its components. NOTICE The 80 mm clearances above and below the components must be observed. The unit protects itself from overheating by shutting down. CAUTION An option board may only be inserted and removed when the Control Unit and option board are disconnected from the power supply.
Page 27: Installing
Installing Installation notes Open components These modules are open equipment. This means they may only be installed in housings, cabinets, or in electrical equipment rooms that can only be entered or accessed with a key or tool. Housings, cabinets, or electrical equipment rooms may only be accessed by trained or authorized personnel.
Page 28 Installing 2.2 Installing the SIMOTION D4x5-2 The D425-2 and D435-2 control units do not have any cooling fins on the rear side of the module so that the spacers can be removed if required. As the D445-2 and D455-2 control units have cooling fins, the spacers can be removed when external air cooling is used.
Page 29: Mounting The Simotion D4X5-2 With Spacers
Installing 2.2 Installing the SIMOTION D4x5-2 2.2.2 Mounting the SIMOTION D4x5-2 with spacers By using spacers, you can attach the control unit to a bare, metallic rear wall of a control cabinet with good electrical conductivity with two M6 screws. Purpose of this type of installation This type of mounting is needed if: ●...
Page 30: Mounting The Simotion D425-2 And D435-2 Without Spacers
Installing 2.2 Installing the SIMOTION D4x5-2 2.2.3 Mounting the SIMOTION D425-2 and D435-2 without spacers The control units are supplied with pre-assembled spacers. For mounting without spacers, proceed as follows: 1. Remove the upper and lower spacers (screws: M3, Torx T10) 2.
Page 31: Mounting The Simotion D445-2 And D455-2 Without Spacers (External Air Cooling)
Installing 2.2 Installing the SIMOTION D4x5-2 2.2.4 Mounting the SIMOTION D445-2 and D455-2 without spacers (external air cooling) Purpose of this type of installation If you want to externally cool a control unit with cooling fins (D445-2 DP/PN and D455-2 DP/PN), it can be mounted directly on the rear wall of the control cabinet without spacers.
Page 32 Installing 2.2 Installing the SIMOTION D4x5-2 Procedure 1. Remove the spacers (screws: M3, Torx T10). 2. Fit the seal around the cooling fins of the control unit. Figure 2-5 Mounting the seal 3. Loosen the three M3 screws (screws: M3, Torx T10) on the upper clip and push the clip up until the upper hole protrudes beyond the housing.
Page 33: Installing Supplementary System Components
Installing 2.3 Installing supplementary system components Installing supplementary system components 2.3.1 Installing the TB30 Requirement Note The TB30 terminal board may only be inserted and removed when the D4x5-2 control unit and the terminal board are de-energized. Procedure The TB30 is installed in the option slot of the control unit. Figure 2-6 Installation of the TB30 terminal board using the D445-2 DP/PN as an example SIMOTION D4x5-2...
Page 34: Installing The Cbe30-2
Installing 2.3 Installing supplementary system components 2.3.2 Installing the CBE30-2 A second PROFINET interface can be implemented for the SIMOTION D4x5-2 DP/PN with the CBE30-2 Ethernet communication board. The CBE30-2 cannot be used with the SIMOTION D4x5-2 DP. Requirement Note The CBE30-2 Ethernet communication board may only be inserted and removed when the D4x5-2 DP/PN control unit and the CBE30-2 are de-energized.
Page 35: Installing The Cx32-2
Installing 2.3 Installing supplementary system components 2.3.3 Installing the CX32-2 Overview The CX32-2 can be installed in several ways. Mounting the CX32-2 directly on a line module in booksize format The CX32-2 can be mounted on the side wall of a SINAMICS S120 line module. The mounting fixtures required for this are supplied with the SINAMICS S120 line module.
Page 36 Installing 2.3 Installing supplementary system components Mounting the CX32-2 on another CX32-2 A description with photos of opening the cover can be found in Section Removing the cover of the CX32-2 (Page 40). Table 2- 1 Mounting a CX32-2 on another CX32-2 Opening the covers.
Page 37 Installing 2.3 Installing supplementary system components Mounting the CX32-2 next to D4x5-2 If the CX32-2 is mounted next to a D4x5-2, the two modules can be mechanically connected with the bracket. 1. Loosen the screw (M3, Torx T10). 2. Disassemble the bracket at its original position. 3.
Page 38 Installing 2.3 Installing supplementary system components Mounting the CX32-2 directly on a mounting surface A spacer is pre-assembled on the CX32-2. To mount the CX32-2 directly on a mounting surface, you must first disassemble the spacer as follows: Table 2- 2 Disassembling the CX32-2 spacer Loosen the screws on the mounting rail Loosen the screws of the spacer (M3,...
Page 39 Installing 2.3 Installing supplementary system components The CX32-2 can now be mounted directly on a mounting surface, e.g. a wall of the control cabinet. It is fastened with two screws M6 / 6 Nm. Figure 2-10 Mounting the CX32-2 on a mounting surface SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 40: Removing The Cover Of The Cx32-2
Installing 2.3 Installing supplementary system components CX32-2 with spacers on a mounting surface To achieve the correct mounting depth for a booksize line-up with internal air cooling, a spacer is pre-assembled on the CX32-2. The spacer must then be fixed to the mounting surface.
Page 41: Connecting
Connecting General Overview Overview The SIMOTION D4x5-2 has a number of interfaces that can be used for connecting the power supply and for communication with the other components of the system. To make these connections, the front cover of the SIMOTION D4x5-2 must be opened. ●...
Page 42 Connecting 3.1 General Overview Overview of connections The following overview shows examples of the various interfaces and their connection possibilities. Figure 3-1 SIMOTION D4x5-2 DP and D4x5-2 DP/PN connection options SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 43: Safety Information For Wiring
CX32-2 - this must be used both for the protective conductor and the equipotential bonding conductor. Note Requirements for functional safety for machines and systems; reliability and EMC are only guaranteed with original SIEMENS cables. Note the following safety information: DANGER De-energize the system/machine before you wire the Control Unit.
Page 44 Connecting 3.2 Safety information for wiring Figure 3-2 Protective conductor connection, cabinet with mounting plate / equipotential bonding surface The protective conductor connections must be dimensioned as follows: Table 3- 1 Conductor cross-section for copper protective connections Line supply cable in mm² Copper protective connections in mm²...
Page 45 Connecting 3.2 Safety information for wiring Equipotential bonding A mounting plate serves simultaneously as an equipotential bonding surface. This means that no additional equipotential bonding is required within the drive line-up. If a common ⑨ bright mounting plate is not available, then equally good equipotential bonding must be established using cable cross-sections as listed in the table above or, as a minimum, with the same conductivity.
Page 46 Connecting 3.2 Safety information for wiring The following minimum cross-sections are required according to IEC 60364-5-54: ● For copper, at least 6 mm² ● For aluminum, at least 16 mm² ● For steel, at least 50 mm² Note If this is not observed, high leakage currents can flow through the cable. This can result in a fault in the data connection or device defects.
Page 47: Opening The Front Cover
Connecting 3.3 Opening the front cover Opening the front cover Introduction The interfaces on the front side of the D4x5-2 and the CX32-2 have a cover. This is opened by swinging the front cover down; the interface connections are then accessible and can be wired.
Page 48 Connecting 3.3 Opening the front cover Note All cables must be routed vertically upwards to the fullest extent possible so that the front cover can be closed. The front cover has an outlet for the upward routing of these cables. See also Removing the cover of the CX32-2 (Page 40) SIMOTION D4x5-2...
Page 49: Power Supply
Connecting 3.4 Power supply Power supply 3.4.1 Safety rules Basic rules Because of the wide range of possible applications, only the basic rules for electrical installation are described in this section. At a minimum, you must comply with these basic rules to ensure problem-free operation.
Page 50: Standards And Regulations
Connecting 3.4 Power supply 3.4.2 Standards and regulations VDE guideline compliance During wiring, you must observe the appropriate VDE guidelines, in particular VDE 0100 and VDE 0113 for tripping devices and short-circuit and overload protection. System startup after certain events: The following list identifies considerations required for startup of a system following certain events.
Page 51: Connecting The Power Supply
Connecting 3.4 Power supply Protection against external electrical interference The table below shows how you must protect your system against electrical interference or faults. Table 3- 2 External electrical phenomena For ... Requirement All plant or systems in which the The plant or system is connected to a protective component is installed conductor for the discharge of electromagnetic...
Page 52: Connecting Drive-Cliq Components
Connecting 3.5 Connecting DRIVE-CLiQ components Connecting DRIVE-CLiQ components 3.5.1 DRIVE-CLiQ wiring Introduction The components of the SINAMICS S120 drive family and the SIMOTION D4x5-2 with CX32-2 are wired together by means of DRIVE-CLiQ. DRIVE-CLiQ is a communication system that enables the SIMOTION D4x5-2 to detect the connected components automatically.
Page 53 Connecting 3.5 Connecting DRIVE-CLiQ components Example The example in the following figure shows the rules for DRIVE-CLiQ wiring. Figure 3-5 DRIVE-CLiQ wiring using the D425-2 as an example SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 54: Connectable Drive-Cliq Components
Connecting 3.5 Connecting DRIVE-CLiQ components 3.5.2 Connectable DRIVE-CLiQ components Components As a general principle, all SINAMICS components approved for SIMOTION D can be connected directly to SIMOTION D or another DRIVE-CLiQ component using the DRIVE-CLiQ interface. Table 3- 3 DRIVE-CLiQ Component Description CX32-2 controller extension...
Page 55 Connecting 3.5 Connecting DRIVE-CLiQ components Example of axis grouping The following figure shows a possible DRIVE-CLiQ wiring scheme for an axis grouping. Figure 3-6 Axis grouping with DRIVE-CLiQ using the D425-2 as an example Restrictions Some "older" DRIVE-CLiQ components can no longer be used with the SIMOTION D4x5- 2/CX32-2.
Page 56: Connecting The Cx32-2
Connecting 3.5 Connecting DRIVE-CLiQ components 3.5.3 Connecting the CX32-2 Installation/Mounting/Wiring SIMOTION Information on installing, mounting and wiring the CX32-2 can be found in the D4x5-2 Manual. CX32-2 DRIVE-CLiQ topology In contrast to other DRIVE-CLiQ components (e.g. terminal modules), special rules apply when wiring the CX32-2.
Page 57 Connecting 3.5 Connecting DRIVE-CLiQ components Figure 3-7 CX32-2 topology See also Quantity structures (Page 298) Additional references SIMOTION D4x5-2 Further information on the CX32-2 can be found in the Manual. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 58: Connecting I/Os
Connecting 3.6 Connecting I/Os Connecting I/Os Connection cables for the I/Os of the D4x5-2, CX32-2 and TB30 The following conditions apply to connection cables: ● Use flexible cables with a cable cross-section – of minimum 0.25 mm and maximum 1.5 mm (D4x5-2, CX32-2) –...
Page 59: Creating A Shield Connection
Connecting 3.6 Connecting I/Os 3.6.1 Creating a shield connection Using shielded cables The following options are available for the shield connection when using shielded cables: ● A shield connection using a shielding bus supplied separately ● Shield connection via shield connecting element on the top of the SIMOTION D4x5-2/CX32-2 housing Using a shielding bus If a shielding bus is used, proceed as follows:...
Page 60 Connecting 3.6 Connecting I/Os Figure 3-8 Shield connection using the D4x5-2 DP/PN as an example Note With a CX32-2, the shield is connected in the same way as the D4x5-2. A CX32-2 only has the X122 terminal block and the shield connection element is narrower on a CX32-2 than on a D4x5-2.
Page 61: Connecting I/Os Of The Tb30
Connecting 3.6 Connecting I/Os 3.6.2 Connecting I/Os of the TB30 Pin assignment Figure 3-9 Interface arrangement on the TB30 Additional references Detailed information about the pin assignment of the X424, X481 and X482 interfaces can be SIMOTION D4x5-2 found in the Manual, Section "Supplementary system components".
Page 62 Connecting 3.6 Connecting I/Os Shield connection for TB30 The following figure shows the cable routing, cable connection and the connection of the I/Os on the TB30. The TB30 is inserted in a CU320-2 here. Figure 3-10 Shield connection for TB30 using the analog I/Os as an example The arrangement is similar when inserted in a D4x5-2, see also Section Creating a shield connection (Page 59) for more details.
Page 63: Connecting Profibus/Mpi
Connecting 3.7 Connecting PROFIBUS/MPI Connecting PROFIBUS/MPI 3.7.1 PROFIBUS connection components Connection components Individual nodes are connected by means of bus connectors and PROFIBUS cable. Remember to provide a bus connector with a programming port at the ends of the subnet. This will give you the option of expanding the subnet if required (for example, for a programming device or SIMATIC HMI device).
Page 64: Profibus Cables And Connectors
Connecting 3.7 Connecting PROFIBUS/MPI 3.7.2 PROFIBUS cables and connectors Properties of PROFIBUS cables The PROFIBUS cable is a two-core, twisted and shielded cable with defined properties: Properties of the cables Table 3- 4 Properties of PROFIBUS cables Characteristics Values Characteristic impedance Approximately 135 to 160 Ω...
Page 65: Length Of Profibus Cables
Connecting 3.7 Connecting PROFIBUS/MPI 3.7.3 Length of PROFIBUS cables Cable lengths and baud rate The baud rate determines the cable length of a subnet segment. Table 3- 5 Permitted cable length of a subnet segment for specific baud rates Baud rate Max.
Page 66: Connecting Profibus Dp (Interfaces X126 And X136)
Connecting 3.7 Connecting PROFIBUS/MPI Supplementary conditions In addition, when laying a bus cable for indoor use, you must take into account the following supplementary conditions (dA = external cable diameter): Table 3- 6 Supplementary conditions for the laying of PROFIBUS cables Characteristics Supplementary conditions Bending radius for a single bend...
Page 67: Connection Rules In The Profibus Subnet
Connecting 3.7 Connecting PROFIBUS/MPI Removing the bus connector You can remove the bus connector with a looped-through bus cable from the PROFIBUS DP interface at any time without interrupting data traffic on the bus. WARNING Data traffic error might occur on the bus! A bus segment must always be terminated with the terminating resistor at both ends.
Page 68 Connecting 3.7 Connecting PROFIBUS/MPI ● If you operate more than 32 nodes on a subnet, you must use RS 485 repeaters to connect the bus segments. More detailed information can be found in the description of S7-300 Automation Systems, Module Data the RS 485 repeater, see the Manual.
Page 69: Operating The X136 Interface As Mpi
Connecting 3.7 Connecting PROFIBUS/MPI Example This illustration below shows an example configuration of a subnet with D4x5-2. Figure 3-12 Networking example for a D4x5-2 3.7.7 Operating the X136 interface as MPI Applications The X136 interface can also be operated as an MPI interface instead of a PROFIBUS DP interface.
Page 70 Connecting 3.7 Connecting PROFIBUS/MPI When communicating with XSEND/XRECEIVE, there is no need to configure the connection in NetPro. XSEND/XRECEIVE can be used via PROFIBUS or MPI. ● Via PROFIBUS: For communication between SIMOTION devices ● Via MPI: For communication between SIMOTION and SIMATIC S7 devices The SIMOTION interface must be connected to the MPI interface of the SIMATIC S7 devices.
Page 71 Connecting 3.7 Connecting PROFIBUS/MPI ● Every MPI station must be connected to the bus first and then activated. To disconnect the station, it must first be deactivated. Then, the station can be removed from the bus. ● Maximum cable lengths: –...
Page 72: Connecting Ethernet
Connecting 3.8 Connecting Ethernet Connecting Ethernet 3.8.1 Wiring Ethernet Procedure To the 8-pin RJ45 sockets ● X127 P1 ● X130 P1 ● X120 P1 (only for D4x5-2 DP) you can connect Industrial Ethernet. The interfaces support a transmission rate of 10/100/1000 Mbit/s. Suitable Ethernet cables and connectors must be used for the Ethernet connection.
Page 73: Ethernet Cables And Connectors
Connecting 3.8 Connecting Ethernet 3.8.2 Ethernet cables and connectors Characteristics of the cables A shielded twisted pair cable is used for the networking. The transmission rate of the cable is determined as follows by the number of core pairs: ● 2 x 2 cores support 10/100 Mbit/s ●...
Page 74: Connecting Profinet Io Components
Connecting 3.9 Connecting PROFINET IO components Connecting PROFINET IO components 3.9.1 Wiring PROFINET Procedure As standard, a SIMOTION D4x5-2 DP/PN has a PROFINET IO interface with three ports. The SIMOTION D4x5-2 DP/PN control units can be expanded by an additional PROFINET IO interface with four ports.
Page 75: Profinet Cables And Connectors
Connecting 3.9 Connecting PROFINET IO components Mixed operation of IRT and RT For mixed operation of IRT and RT, note that the IRT-capable devices must form a so-called IRT domain, i.e. there must not be any non-IRT devices on the data transmission link between the IRT devices.
Page 76 Connecting 3.9 Connecting PROFINET IO components Table 3- 7 Connector types for PROFINET Connectors Designation Order number IE FC RJ45 plug 145 RJ45 FastConnect connector for Industrial Ethernet/PROFINET with 145° cable outlet 6GK1 901-1BB30-0AA0 1 pack = 1 unit • 6GK1 901-1BB30-0AB0 1 pack = 10 units •...
Page 77: Routing
Connecting 3.10 Routing 3.10 Routing Routing describes the cross-network transfer of information from Network x to Network y. 3.10.1 Routing on SIMOTION D Routing between the different interfaces The Ethernet interfaces of the D4x5-2 ● X127 P1 and X130 P1 (for D4x5-2 DP/PN) or ●...
Page 78 Connecting 3.10 Routing Engineering system / HMI to PROFINET Figure 3-17 Example of PG/PC to PROFINET interface (PNxIO, X150) ● S7 routing to the (master) PROFIBUS interfaces (only if configured) ● S7 routing to the PROFIBUS Integrated ● S7 routing to the Ethernet interfaces PN/IE (X127 P1) and PN/IE-NET (X130 P1) (for D4x5-2 DP also to PN/IE-OP (X120 P1)) ●...
Page 79 Connecting 3.10 Routing Engineering system / HMI to PROFIBUS Figure 3-18 Example of PG/PC to PROFIBUS interface (DP, X126) ● S7 routing to the other (master) PROFIBUS interfaces (only if configured) ● S7 routing to the PROFIBUS Integrated ● S7 routing to the onboard PROFINET IO interface (X150, P1-P3) ●...
Page 80 Connecting 3.10 Routing Engineering system / HMI to Ethernet Figure 3-19 Example of PG/PC to Ethernet interface (PNxIE, X127) ● S7 routing to the other (master) PROFIBUS interfaces (only if configured) ● S7 routing to the PROFIBUS Integrated ● S7 routing to the onboard PROFINET IO interface (X150, P1-P3) ●...
Page 81: Routing On Simotion D (Sinamics Integrated)
Connecting 3.10 Routing 3.10.2 Routing on SIMOTION D (SINAMICS integrated) S7 routing to the internal PROFIBUS on SINAMICS Integrated All SIMOTION D have an integrated SINAMICS drive control. In order to be able to access drive parameters, the message frames must be routed from the external SIMOTION D interfaces to the internal PROFIBUS DP.
Page 82 Connecting 3.10 Routing SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 83: Commissioning (Hardware)
Commissioning (hardware) Requirements for commissioning Requirements The following requirements must be satisfied for the initial commissioning of the SIMOTION D4x5-2 and the SINAMICS S120 modules required for operation (SINAMICS S120 line modules and SINAMICS S120 motor modules): ● Your system with SIMOTION D4x5-2 has been installed and wired. ●...
Page 84: Inserting The Compactflash Card
Commissioning (hardware) 4.1 Requirements for commissioning 4.1.1 Inserting the CompactFlash card Properties of the CompactFlash card The CompactFlash card is essential for operation of the SIMOTION D4x5-2. The SIMOTION Kernel (SIMOTION D firmware) and the software used to control the drives (SINAMICS firmware) are contained on the CompactFlash card.
Page 85 Commissioning (hardware) 4.1 Requirements for commissioning Figure 4-1 Inserting the CompactFlash card SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 86: Checking The System
Commissioning (hardware) 4.1 Requirements for commissioning 4.1.2 Checking the system Procedure Check the final installed and wired system one more time before it is switched on, keeping in mind the safety points in the following check list: ● Have you observed all ESD measures when handling the components? ●...
Page 87 Commissioning (hardware) 4.1 Requirements for commissioning Power-up of Control Unit Once the power supply has been switched on, the SIMOTION D4x5-2 begins to power up: 1. At the start of the power-up, all LEDs are briefly illuminated in yellow for a short LED test. The LEDs on the SIMOTION D4x5-2 enable you to track the progress of the power-up.
Page 88 Commissioning (hardware) 4.1 Requirements for commissioning Fan/battery module defective or not mounted properly on a SIMOTION D4x5-2 While the SIMOTION D4x5-2 is powering up, a test is performed to check whether the fan/battery module is functioning properly. If the fan/battery module is missing or faulty, the kernel is not loaded and the RDY LED flashes red/yellow (2 Hz).
Page 89: Reset Button
Commissioning (hardware) 4.2 RESET button RESET button Layout The RESET button is located behind the blanking cover on the SIMOTION D4x5-2. Performing a reset A reset causes the entire system to be reset and forces the system to power up again. This operation is comparable with a "Power on Reset"...
Page 90: Properties Of The User Memory
Commissioning (hardware) 4.3 User memory concept The SIMOTION Kernel (SIMOTION D firmware) contains the functions required for virtually all applications, and essentially acts as a PLC featuring an IEC 61131-3-compliant command set as well as system functions for controlling various components, such as inputs and outputs.
Page 91 Commissioning (hardware) 4.3 User memory concept Note DCC SIMOTION blocks with retain behavior act like retain variables in terms of copying RAM to ROM, resetting memory, downloading, backing up non-volatile SIMOTION data (_savePersistentMemoryData) and backing up data. For the SINAMICS Integrated and CX32-2, the data backup of the SINAMICS retain data (and therefore also for SINAMICS DCC) is performed via the NVRAM (D4x5-2) or the FRAM (CX32-2).
Page 92 Commissioning (hardware) 4.3 User memory concept CompactFlash card The CompactFlash card contains the following data: ● SIMOTION Kernel (SIMOTION D firmware) ● Technology packages (TP) ● User data (units, configuration data, parameter settings, task configuration) ● IP parameters (IP address, subnet mask, router address) ●...
Page 93 Commissioning (hardware) 4.3 User memory concept Volatile SIMOTION data (RAM / current data RAM) The volatile SIMOTION data is defined by the following properties: ● The volatile SIMOTION data is located in the RAM memory of the SIMOTION device. ● The download data of SIMOTION SCOUT is written to this memory. ●...
Page 94: Operations And Their Effect On The User Memory
Commissioning (hardware) 4.3 User memory concept 4.3.3 Operations and their effect on the user memory The operations marked with arrows in the figures entitled "SIMOTION D4x5-2 memory model" and "Configuration data and system variables in the volatile memory" and their effects on the user memory is described below.
Page 95 Commissioning (hardware) 4.3 User memory concept Current RAM If you change the system variable values, these take immediate effect in the current RAM. New configuration data values are initially stored in the Next memory. Configuration data that takes immediate effect is automatically transferred to the current RAM. Configuration data that will only become active following a RESTART on the technology object (set the restartactivation system variable to the ACTIVATE_RESTART value) is not written to the current RAM until after the RESTART.
Page 96 Commissioning (hardware) 4.3 User memory concept Backing up non-volatile SIMOTION data You have the following options for backing up non-volatile SIMOTION data on the CompactFlash card: ● In the user program: With the _savePersistentMemoryData system function, the user program can back up the non-volatile SIMOTION data content to the CompactFlash card.
Page 97 Commissioning (hardware) 4.3 User memory concept Reloading non-volatile SIMOTION data SIMOTION data backed up on the CompactFlash card with _savePersistentMemoryData is reloaded in the following scenarios: 1. After a module replacement, see Section Module replacement (Page 103) 2. After a memory reset, See Section SIMOTION D4x5-2 memory reset (Page 285) 3.
Page 98 Commissioning (hardware) 4.3 User memory concept Power-up and non-volatile SIMOTION data The table below lists the cases that can arise during power-up in conjunction with the non- volatile SIMOTION data and explains how they are handled. Table 4- 3 Cases: Power-up with non-volatile SIMOTION data Case Initial condition Result...
Page 99 Commissioning (hardware) 4.3 User memory concept Evaluating via the diagnostics buffer When they are issued, the following messages are entered once in the diagnostics buffer: Table 4- 4 Messages of the diagnostics buffer Entry Meaning Remedy Level 1 battery voltage warning Battery voltage below prewarning level.
Page 100 Commissioning (hardware) 4.3 User memory concept Evaluating via PeripheralFaultTask Battery status changes in RUN are reported to the user program by calling PeripheralFaultTask. Changes can be evaluated here using Taskstartinfo: ● TSI#InterruptId = _SC_PC_INTERNAL_FAILURE (= 205) ● TSI#details = 16#00000040 If no battery is used during the transition of the operating state to RUN, no PeripheralFaultTask will be triggered (application case: D4x5-2 should generally be operated without a battery).
Page 101 Commissioning (hardware) 4.3 User memory concept System variable Designation State Updating warningBatteryVoltage Battery voltage below NO (91) During a status change, Level1 the prewarning level YES (173) remains set if Level 2 is reached warningBatteryVoltage Battery voltage below NO (91) During a status change Level2 the warning level...
Page 102 Commissioning (hardware) 4.3 User memory concept Requirement/availability of the battery System variables can be used to evaluate: ● Whether a battery is required for the operation of the device (or not) ● Whether a battery is available (or not) Table 4- 7 System variable batterynecessary/batteryexisting System variable States...
Page 103: Module Replacement
Commissioning (hardware) 4.3 User memory concept 4.3.4 Module replacement SIMOTION module replacement A module replacement is detected automatically as of SIMOTION V4.3. During a module replacement, a CompactFlash card that contains the non-volatile SIMOTION data backed-up with _savePersistentMemoryData, is inserted in a new device of the same type.
Page 104 Commissioning (hardware) 4.3 User memory concept SIMOTION D4x5-2 power-up with the CompactFlash card (no module replacement) Requirement: ● The same CompactFlash card ● The same controller If the device powers up successfully, the serial number stored on the CompactFlash card is compared with the serial number of the device.
Page 105 Commissioning (hardware) 4.3 User memory concept Error scenarios In the event of an error, a diagnostic buffer entry signals that it was not possible to determine whether a module has been replaced. Possible reasons are: ● The serial number of the device cannot be determined. ●...
Page 106: Fan
Commissioning (hardware) 4.4 Fan 4.4.1 Cooling the SIMOTION D4x5-2 Overview A fan/battery module is always required for cooling the SIMOTION D4x5-2 Control Unit. Table 4- 8 Fan/battery module for SIMOTION D4x5-2 Property SIMOTION D425-2 DP SIMOTION D435-2 DP SIMOTION D445-2 DP/PN SIMOTION D425-2 DP/PN SIMOTION D435-2 DP/PN SIMOTION D455-2 DP/PN...
Page 107: Fan/Battery Module
Commissioning (hardware) 4.4 Fan 4.4.2 Fan/battery module A fan/battery module is always required for operation of the SIMOTION D4x5-2 Control Unit. A corresponding module including a backup battery is therefore included in the scope of delivery of the SIMOTION D4x5-2 Control Unit. For increased availability a double fan/battery module is used as standard on SIMOTION D4x5-2.
Page 108: Overview Of States, Fan/Battery Module
Commissioning (hardware) 4.4 Fan 4.4.3 Overview of states, fan/battery module The states that can occur during operation are described in the following. Table 4- 9 Overview of states State PeripheralFaultTask System variables _cpuDataRW. _cpuDataRW. fanWarning redundantfanWarning Diagnostics buffer entry Failure of one fan Single fan PeripheralFaultTask: = YES...
Page 109 Commissioning (hardware) 4.4 Fan Fan faults are detected if through ● A cyclic fan test ● Or when the fan is switched on a malfunction is detected (fan does not turn or fan turns at too low a speed). Note If the "redundant fan"...
Page 110 Commissioning (hardware) 4.4 Fan Table 4- 10 System variable fannecessary/fanexisting System variable on the States Description device fanbattery of the structfanbattery type (the system variables are of the enumfanbattery type) .fannecessary MANDATORY Fan is required for operation of the device. .fanexisting can be used to query whether a fan is available.
Page 111: Response To Overtemperature
Commissioning (hardware) 4.4 Fan 4.4.4 Response to overtemperature Operation at overtemperature reduces the module service life and can result in damage to the module. Causes Cause of problems in the heat dissipation of the module can be, for example: ● Violation of the maximum permissible air intake temperature ●...
Page 112 Commissioning (hardware) 4.4 Fan SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 113: Parameter Assignment / Addressing
Parameter assignment / addressing Software requirements SIMOTION SCOUT engineering system The following SCOUT Version must be must be installed on your PG/PC for the commissioning of the SIMOTION D4x5-2: ● As of V4.2 for the SIMOTION D445-2/D455-2/CX32-2 ● As of V4.3 for the SIMOTION D425-2/D435-2/CBE30-2 SIMOTION SCOUT Please note the information on the latest DVD.
Page 114: Creating A Project And Configuring The Communication
Parameter assignment / addressing 5.2 Creating a project and configuring the communication Creating a project and configuring the communication 5.2.1 Creating a SIMOTION project and inserting a D4x5-2 Procedure Proceed as follows to create a new project in SIMOTION SCOUT and insert a SIMOTION D4x5-2: 1.
Page 115 Parameter assignment / addressing 5.2 Creating a project and configuring the communication 5. If required, make further settings: – SINAMICS: Select either a "SINAMICS S120 Integrated" or a "SINAMICS SM150 Integrated" (only for D445/D445-1/D455-2) – SINAMICS version: Select the SINAMICS Integrated version if several drive versions are available for a SIMOTION version –...
Page 116: Configuring The Profibus Pg/Pc Interface
Parameter assignment / addressing 5.2 Creating a project and configuring the communication 5.2.2 Configuring the PROFIBUS PG/PC interface Requirements The following requirements must be satisfied in order to configure the PG/PC interface: ● You have completed the "Insert SIMOTION Device" dialog box with "OK". ●...
Page 117: Configuring The Ethernet Pg/Pc Interface
– "Diagnostics" > "Overview of service and diagnostics options" > "Part III" > "Go online" – "Insert device and connect to target system" > "Go online/offline" ● On the Internet at (http://support.automation.siemens.com/WW/view/en/22016709) ● In SIMOTION Utilities & Applications, FAQ "Online connections to SIMOTION devices"...
Page 118 Parameter assignment / addressing 5.2 Creating a project and configuring the communication Proceed as follows to configure the Ethernet interface: Procedure 1. In the "Interface Selection - D4x5" dialog box, select the entry "Ethernet PNxIE (X127)". Figure 5-3 Configuring the Ethernet interface 2.
Page 119 – "Diagnostics" > "Overview of service and diagnostics options" > "Part III" > "Go online" – "Insert device and connect to target system" > "Go online/offline" ● On the Internet at (http://support.automation.siemens.com/WW/view/en/22016709) ● In SIMOTION Utilities & Applications, FAQ "Online connections to SIMOTION devices".
Page 120: Representation Of Simotion D4X5-2 In Hw Config
Parameter assignment / addressing 5.2 Creating a project and configuring the communication 5.2.4 Representation of SIMOTION D4x5-2 in HW Config Once you have created a project and inserted a SIMOTION D4x5-2 as module, HW Config opens automatically (if parameterized). In HW Config the SIMOTION D4x5-2 units are shown with the SINAMICS Integrated and the interfaces.
Page 121: Configuring Profibus Dp
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP Configuring PROFIBUS DP 5.3.1 General information about communication via PROFIBUS DP Definition of PROFIBUS DP PROFIBUS DP is an international, open field bus standard specified in the European field bus Standard EN 50170 Part 2. PROFIBUS DP is optimized for high-speed, time-sensitive data transfer at field level.
Page 122: Operating The Simotion D4X5-2 On Profibus Dp
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.2 Operating the SIMOTION D4x5-2 on PROFIBUS DP PROFIBUS DP interface (X126, X136) SIMOTION D4x5-2 has two interfaces for connection to the PROFIBUS DP. Transmission rates up to 12 Mbit/s are possible. Both interfaces can be operated isochronously. The X136 interface can also be used as an MPI interface.
Page 123 Parameter assignment / addressing 5.3 Configuring PROFIBUS DP X126 X136 Remark Actions in the application DP/MPI None DP master, DP master, not Application synchronized to DP master (X126) isochronous isochronous Internal drive is synchronous with X126 Cycle clock X126 = cycle clock DP Integrated DP master, DP slave, not Application synchronized to DP master (X126)
Page 124: Assignment Of The Profibus Addresses In Hw Config
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.3 Assignment of the PROFIBUS addresses in HW Config Assigning PROFIBUS addresses In order for all devices to communicate with each other, you must assign a PROFIBUS address to each device before connecting them: Note Before you assign any PROFIBUS addresses, please remember that all addresses must be unique on the PROFIBUS subnet.
Page 125: Setting The Dp Cycle And System Cycle Clocks
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.4 Setting the DP cycle and system cycle clocks All cycle clocks for the SIMOTION D4x5-2 are based on the DP cycle of SINAMICS Integrated, which must be set in HW Config. To do so, click the SINAMICS block on the integrated PROFIBUS.
Page 126: Cycle Clock Scaling Of External Profibus Interface To Internal Profibus Interface
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.5 Cycle clock scaling of external PROFIBUS interface to internal PROFIBUS interface Definition Cycle clock scaling means that an external PROFIBUS interface of the SIMOTION D4x5-2 (X126/X136) can be operated in an integer multiple of the internal PROFIBUS interface. This reduces the CPU load, thereby allowing you to operate more axes, for example.
Page 127 Parameter assignment / addressing 5.3 Configuring PROFIBUS DP Application example The system consists of a synchronous master (DP master) and at least one SIMOTION D4x5-2 synchronous slave (DP slave). The synchronous master contains the master axis; the synchronous slave contains the following axes: ●...
Page 128: Creating A New Profibus Subnet
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.6 Creating a new PROFIBUS subnet Introduction SIMOTION SCOUT is used to network the SIMOTION D4x5-2. During the configuration process, the desired bus parameters can be set for the PROFIBUS DP interfaces. Note If a hardware configuration is loaded without a PROFIBUS network (X126 or X136) being configured on the CPU, a new PROFIBUS address that was previously set in HW Config or...
Page 129: Modifying The Data Transmission Rate
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.7 Modifying the data transmission rate Introduction You can modify the transmission rate in a PROFIBUS subnet in HW Config according to your requirements. Procedure 1. Open the project in SIMOTION SCOUT. 2.
Page 130: Establishing A Pg/Pc Assignment
Parameter assignment / addressing 5.3 Configuring PROFIBUS DP 5.3.8 Establishing a PG/PC assignment Introduction A PG/PC is required to create projects for a SIMOTION D4x5-2 and download them to the target device. The interface that can be connected via the PG/PC will be automatically queried during the communications configuring.
Page 131: Configuring The Mpi Bus
Parameter assignment / addressing 5.4 Configuring the MPI bus Configuring the MPI bus 5.4.1 Operating the X136 interface as MPI The X136 interface can also be used as an MPI interface, for example, to connect to an external PG/PC. When the X136 interface is used as an MPI bus, additional activation of a drive on this interface is not possible.
Page 132: Configuring An Ethernet Subnet
Parameter assignment / addressing 5.5 Configuring an Ethernet subnet Configuring an Ethernet subnet 5.5.1 Properties of the Ethernet interfaces Properties SIMOTION D4x5-2 has several onboard Ethernet interfaces: ● X127 P1 PN/IE (on the front of the module) ● X120 P1 PN/IE-OP (under the front flap, only for D4x5-2 DP) ●...
Page 133 Parameter assignment / addressing 5.5 Configuring an Ethernet subnet ● IT communication (SIMOTION IT DIAG, SIMOTION IT OPC XML-DA; as option: SIMOTION IT Virtual Machine) ● PROFINET basic services (e.g. DCP, LLDP, SNMP) These PROFINET basic services provide uniform functions for the address assignment and diagnostics, but do not provide PROFINET IO communication for the connection of drives, I/O modules, etc.
Page 134 Parameter assignment / addressing 5.5 Configuring an Ethernet subnet Default Ethernet addresses The following addresses are assigned per default: Table 5- 5 IP address assignment for a SIMOTION D4x5-2 Interface Use case Default address X127 P1 Insert SIMOTION device or IP address: 169.254.11.22 PN/IE...
Page 135 Parameter assignment / addressing 5.5 Configuring an Ethernet subnet Separate Ethernet interfaces The Ethernet interfaces are entirely separate and are generally connected to different networks. The Ethernet interfaces support: ● S7 routing ● No IP routing SIMOTION D4x5-2 can, therefore, be connected to the machine user's internal company network with one interface and the second interface can be used, for example, by the machine manufacturer for the purpose of remote maintenance.
Page 136: Configuring Ethernet Addresses In Hw Config
Parameter assignment / addressing 5.5 Configuring an Ethernet subnet 5.5.2 Configuring Ethernet addresses in HW Config Requirement For configuration using Industrial Ethernet, SIMOTION D4x5-2 must be provided with an IP address, the subnet mask, and the router address. Note Only one router may be configured. Procedure To configure and transfer Ethernet addresses to the D4x5-2, proceed as follows: 1.
Page 137: Reading Out Ip And Mac Address
Parameter assignment / addressing 5.5 Configuring an Ethernet subnet 5.5.3 Reading out IP and MAC address Requirement To read out the IP and MAC addresses, the following requirements must be met: ● SIMOTION D4x5-2 is wired. ● You have assigned the communication parameters. ●...
Page 138: Configuring Profinet Io
Parameter assignment / addressing 5.6 Configuring PROFINET IO Configuring PROFINET IO 5.6.1 General information about communication via PROFINET IO Communication cycle In PROFINET, the communication cycle is subdivided into different, time-specific intervals. The first interval is used for isochronous real-time communication (IRT), followed by real-time communication (RT) and standard TCP/IP communication.
Page 139 Parameter assignment / addressing 5.6 Configuring PROFINET IO Isochronous operation and mode Equidistant mode and isochronous mode function similar for PROFINET IO as for PROFIBUS DP. For PROFIBUS DP, in isochronous operation all nodes are synchronized using a Global Control Signal created by the DP master. In PROFINET IO with IRT, a sync master generates a signal to which sync slaves synchronize themselves.
Page 140 Parameter assignment / addressing 5.6 Configuring PROFINET IO PROFINET IO device Distributed field devices such as I/Os, drives (e.g. SINAMICS S120) or operator terminals are designated as I/O devices. The function is comparable to a PROFIBUS DP slave. Delivery condition In the delivery condition, the onboard PROFINET IO interface does not have an IP address or a subnet mask.
Page 141 Parameter assignment / addressing 5.6 Configuring PROFINET IO Bumpless media redundancy (MPRD), as of V4.3 MRRT is a procedure for bumpless media redundancy for PROFINET IO with IRT. MRRT also requires MRP. The combination of MRP with MRRT provides bumpless PROFINET operation for short cycle times in the event of a fault in the ring.
Page 142: Setting A Send Cycle Clock And System Cycle Clocks
Parameter assignment / addressing 5.6 Configuring PROFINET IO 5.6.2 Setting a send cycle clock and system cycle clocks 5.6.2.1 Basic principles Basic cycle clock For the SIMOTION D4x5-2, the basic cycle clock depends on: ● Whether a second servo task has been activated for the runtime system. ●...
Page 143 Parameter assignment / addressing 5.6 Configuring PROFINET IO Table 5- 6 Comparison of the task system with one or two servos Characteristic One servo (default) Two servos Available servo tasks - Servo - Servo_fast - Servo Available IPO tasks - IPO - IPO_fast - IPO_2 - IPO...
Page 144 Parameter assignment / addressing 5.6 Configuring PROFINET IO Note The DCC tasks T1...T3 are always assigned to Servo, IPO or IPO_2. You can also display the basic cycle clock used in HW Config. You can also activate the Servo_fast/IPO_fast there, when required. Proceed as follows to do this: 1.
Page 145: Setting Of The Cycle Clocks (One Servo Activated = Default)
Parameter assignment / addressing 5.6 Configuring PROFINET IO 5.6.2.2 Setting of the cycle clocks (one servo activated = default) Setting the DP cycle in HW Config To set the DP cycle of the SINAMICS Integrated, double-click the SINAMICS block on the integrated PROFIBUS in HW Config.
Page 146 Parameter assignment / addressing 5.6 Configuring PROFINET IO Table 5- 8 Ratios of the system cycle clock (when one servo is used) Cycle clock name Settable factors Reference cycle clock PROFIBUS DP 1, 2, 3, 4, 6, 8, 10, 12, 14, 16 PROFINET IO send cycle clock bus cycle clock Servo...
Page 147: Setting Of The Cycle Clocks (Two Servos Activated)
Parameter assignment / addressing 5.6 Configuring PROFINET IO 5.6.2.3 Setting of the cycle clocks (two servos activated) Requirement Supported control units: SIMOTION D435-2 DP/PN, D445-2 DP/PN and D455-2 DP/PN If Servo_fast and IPO_fast are used, the PROFINET must be operated isochronously. A reduction ratio for the PROFINET cycle clock to the Servo_fast-cycle and the PROFIBUS cycle clock to Servo cycle clock is not possible.
Page 148 Parameter assignment / addressing 5.6 Configuring PROFINET IO Setting the bus cycle clocks See Section Setting of the cycle clocks (one servo activated = default) (Page 145). This procedure is described in: ● Setting the DP cycle in HW Config or ●...
Page 149: Using A Second Profinet Interface
Parameter assignment / addressing 5.6 Configuring PROFINET IO 5.6.2.4 Using a second PROFINET interface With the SIMOTION D4x5-2 DP/PN control units, optionally a second PROFINET interface is available as of V4.3 in addition to the onboard PROFINET interface (X150) with the Ethernet communication board (CBE30-2, X1400).
Page 150 Parameter assignment / addressing 5.6 Configuring PROFINET IO ● An F-CPU can only be connected to one of the two PROFINET interfaces, because fail- safe I/O transfer areas can only be configured either on the I device on the onboard PROFINET interface or on the CBE30-2.
Page 151: Properties Of Profinet
Parameter assignment / addressing 5.6 Configuring PROFINET IO 5.6.3 Properties of PROFINET Properties The onboard PROFINET IO interface supports the parallel operation of: ● IRT - isochronous real-time Ethernet – Operation of IRT I/O (e.g. ET 200S) – Operation of a SINAMICS S120 as IRT device ●...
Page 152 Parameter assignment / addressing 5.6 Configuring PROFINET IO SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 153: Commissioning (Software)
Commissioning (software) Overview of commissioning Requirements The following requirements must be fulfilled in order to commission the SIMOTION D: ● The system has been connected and wired. ● The SIMOTION D has been switched on and powered up (STOP mode). ●...
Page 154 Commissioning (software) 6.1 Overview of commissioning ● Axis and drive configuration can initially be carried out independently of one another. ● Communication connections are established automatically during the configuration of I/O variables on SINAMICS I/Os (message frames are set up automatically, the I/Os interconnected to the message frame and the addresses set up).
Page 155 Commissioning (software) 6.1 Overview of commissioning Activating the symbolic assignment later The symbolic assignment simplifies the configuration of the technological relationships including the communication between controller and drive significantly. The names of the symbolic assignments in plain text is also advantageous for project maintenance. The symbolic assignment is therefore recommended for new projects as of V4.2 and is automatically active.
Page 156 Only the drive configuration by means of symbolic assignment is described in this documentation. On the Internet, you can find documentation of older SIMOTION versions at: (http://support.automation.siemens.com/WW/view/en/40211807) For further information on the configuration of the TO axis and TO externalEncoder, refer to TO Axis Electric/Hydraulic, External Encoder Function Manual.
Page 157: Procedure When Commissioning
Commissioning (software) 6.1 Overview of commissioning 6.1.2 Procedure when commissioning Commissioning steps This section shows you how to configure a system and test the configured drives and axes. The commissioning steps are listed below. The sequence is only an example and can vary depending on the supplementary conditions.
Page 158: Important Functions For The Project Handling During Commissioning
Commissioning (software) 6.1 Overview of commissioning 6.1.3 Important functions for the project handling during commissioning The following functions are very important for the project handling and commissioning: Table 6- 2 Buttons for operator control Symbol Function Effect Save project Select Save project and compile changes to save the entire project and compile and compile the project data (e.g.
Page 159: Performing The Configuration For The D4X5-2 Offline
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Performing the configuration for the D4x5-2 offline 6.2.1 Overview Introduction In the offline configuration, the project is created without all the hardware components (especially drives) being available. In this way, a SIMOTION project in the office environment can be created up to a point where a basic project specification including a program exists.
Page 160: Accessing The Drive Wizard
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6.2.2 Accessing the drive wizard Integrated drive The SIMOTION D4x5-2 contains an integrated SINAMICS S120 drive unit, which is automatically inserted together with the SIMOTION D4x5-2 control unit in the project navigator.
Page 161: Configuring Components
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6.2.3 Configuring components Requirement You have inserted a SIMOTION D4x5-2 into the project, configured the communication and called the drive wizard by double-clicking "Configure drive unit" in the project navigator. Note An overview of permissible configurations, quantity structures and DRIVE-CLiQ topologies SINAMICS S120...
Page 162 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Procedure While executing the wizard you will be prompted to perform, for example, the following configuration steps: 1. In the "Option Module" dialog box, select whether you want to use a TB30 as option module.
Page 163 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 2. In the "Insert Infeed" dialog box", select whether you want to use an infeed with or without a DRIVE-CLiQ connection. If the DC link has an external supply, select "No" (no DRIVE-CLiQ connection).
Page 164 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 3. In the "Infeed Configuration" dialog box, enter a name for the drive object and select a type for your infeed (e.g. Active Infeed). Figure 6-3 Selecting the infeed type SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 165 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 4. Using the order number, select an infeed from the list. You can filter the information to limit the number of infeeds displayed, by using "Type", for example. Figure 6-4 Selecting an infeed SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 166 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 5. You can make additional settings for the infeed in the "Infeed Drive Object - Additional Data" dialog box. Figure 6-5 Making settings for the infeed SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 167 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6. The communication for the control of the infeed is configured in the following dialog box. It is recommended that these settings be made automatically by the engineering system. You can also make the settings manually for the process data exchange by selecting "User-defined".
Page 168 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 7. Now configure the drive. Figure 6-7 Configuring a drive SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 169 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 8. Enter a name for the drive and select the type of drive object (servo or vector). Figure 6-8 Drive properties SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 170 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 9. In the "Control Structure" dialog, you can select the function modules and the control type. Here, you can select the control for drive objects of the "vector" type. Figure 6-9 Control structure SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 171 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 10. In the "Power Unit" dialog box, use the order number to select your motor module from the list. Figure 6-10 Selecting a power unit SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 172 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 11. If you have selected an infeed without a DRIVE-CLiQ connection in step 2, a message prompting you to wire the operation signal will appear. The next dialog allows you to select the source of the infeed's operation signal.
Page 173 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 12. In the case of double motor modules, you need to specify the terminal to which the motor is connected. You specify the motor in the following dialog boxes: – Either by selecting a standard motor from the list –...
Page 174 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Figure 6-13 Selecting a motor (2) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 175 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 13. Select a motor holding brake (if installed). Figure 6-14 Motor holding brake SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 176 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 14. If you are using a motor that is not equipped with a DRIVE-CLiQ interface, select the encoder order number in the "Encoder Selection via Motor Order Number" dialog box. Figure 6-15 Selecting a motor encoder (1) Figure 6-16...
Page 177 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Note If required, you can configure a second or third encoder in the "Encoder" dialog box. You can transfer a maximum of two encoder values to SIMOTION via the axis message frame.
Page 178 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline After you have configured all of the settings in the drive wizard, the "Summary" dialog displays a list of all settings. You can accept these settings with "Finish" or edit the configuration of individual components using the "Back"...
Page 179 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Result The configured drive is displayed in the project navigator. Figure 6-19 Representation in the project navigator SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 180 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline You will find an overview of the configured SINAMICS components under "SINAMICS_Integrated" > "Topology". Figure 6-20 Displaying the topology See also If you configure the message frames for the infeed and drive manually, you can find detailed information on the respective message frame types in the following: Motion Control, TO Axis Electric/Hydraulic External Encoder...
Page 181: Downloading A Project Into The Target System
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6.2.4 Downloading a project into the target system Requirement You have configured the hardware. You now need to download the hardware configuration and the entire SIMOTION project to the target system. If you have not yet configured your SIMOTION project (i.e.
Page 182: Downloading A Project To The Compactflash Card
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline The SIMOTION project is downloaded to the target system and the online connection to the drives established automatically. Note Online access to the drives is not possible if HW Config is not loaded at the time you initially connect to the target system.
Page 183 Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline Procedure You can use a card adapter to write the entire project to the CompactFlash card, even in offline mode. In SIMOTION SCOUT, you can call the "Load to file system" function in the context menu of the SIMOTION device.
Page 184: Loading A Project, Including Sources And Additional Data
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6.2.6 Loading a project, including sources and additional data Overview It is possible to download additional data (e.g. sources) to the target device when saving a project to the CompactFlash card or downloading to the D4x5-2. This data is required for: ●...
Page 185: Archiving A Project To The Compactflash Card (Zip File)
Commissioning (software) 6.2 Performing the configuration for the D4x5-2 offline 6.2.7 Archiving a project to the CompactFlash card (zip file) Procedure In SIMOTION SCOUT, you can save the project as a zip file to the CompactFlash card. Proceed as follows to archive the SIMOTION project on the CompactFlash card: 1.
Page 186: Performing An Online Configuration For The D4X5-2
Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 Performing an online configuration for the D4x5-2 6.3.1 Overview Introduction You can configure the plant in online mode after having completed its wiring. You can load the data of SINAMICS components connected via DRIVE-CLiQ to your PG/PC using the "Automatic configuration"...
Page 187: Establish An Online Connection
Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 6.3.2 Establish an online connection Requirement You have created a project. Procedure This section outlines the procedure for initial commissioning. To perform an online configuration, you must establish an online connection to the SIMOTION D4x5-2.
Page 188: Starting Automatic Configuration
Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 6.3.3 Starting automatic configuration Requirements You have activated the online connection with the SINAMICS Integrated. Procedure 1. In the project navigator, open the "Automatic Configuration" dialog box by selecting "SINAMICS Integrated" > "Automatic configuration". Figure 6-22 Starting automatic configuration 2.
Page 189 Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 4. The drive object types can now be selected via a further dialog box. Figure 6-23 Selecting the drive object type 5. Select whether a servo- or vector-type drive object is to be used. 6.
Page 190 Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 Note The components' firmware is upgraded or downgraded automatically based on the FW version on the CompactFlash card and the FW version on the SINAMICS components (DRIVE-CLiQ components, TB30, CBE30-2, PM340, etc.). The update procedure can take several minutes and is indicated in the "Automatic Configuration"...
Page 191 Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 Result The DRIVE-CLiQ components loaded to the user project by means of automatic configuration are displayed in the project navigator. Figure 6-25 Project navigator with real configuration You must then ●...
Page 192: Editing Sinamics Components
Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 6.3.4 Editing SINAMICS components Requirement ● You have loaded all connected DRIVE-CLiQ components to your user project. ● You have shut down the connection to the target system (offline mode). Procedure You can now adapt your components to the application.
Page 193 Commissioning (software) 6.3 Performing an online configuration for the D4x5-2 Figure 6-26 Download project to target system The SIMOTION project is downloaded to the target system and the online connection to the drives established automatically. Note Online access to the drives is not possible if HW Config is not loaded at the time you initially connect to the target system.
Page 194: Configuring A Cx32-2
Commissioning (software) 6.4 Configuring a CX32-2 Configuring a CX32-2 6.4.1 Overview The SIMOTION CX32-2 controller extension is a component in SINAMICS S120 booksize format and enables scaling of the drive-side computing performance of the SIMOTION D4x5-2 control units. Each CX32-2 can operate up to six additional servo, six vector or twelve drives.
Page 195 Commissioning (software) 6.4 Configuring a CX32-2 Power-up The CX32-2 does not require its own CompactFlash card. The firmware and the parameterization are stored centrally on the SIMOTION D CompactFlash card. After a firmware change, the CX32-2 firmware from the CompactFlash card is copied to the CX32-2 at the first power-up and saved there as non-volatile data.
Page 196: Preparing For Configuration
Commissioning (software) 6.4 Configuring a CX32-2 6.4.3 Preparing for configuration Preparing for configuration The following measures are required to enable online or offline configuration of a CX32-2. 1. Create a project and insert a SIMOTION D4x5-2 (in this example, D455-2). 2.
Page 197 Commissioning (software) 6.4 Configuring a CX32-2 5. Click "OK" to confirm your settings. The CX32-2 is displayed in the project navigator and can be configured there in the same way as a SINAMICS Integrated. In HW Config, the respective PROFIBUS address of the CX32-2 is displayed in parentheses in the module icon.
Page 198: Displaying The Topology
Commissioning (software) 6.4 Configuring a CX32-2 Assigning DRIVE-CLiQ ports to PROFIBUS addresses Table 6- 3 CX32-2 PROFIBUS addresses (PROFIBUS Integrated) DRIVE-CLiQ port PROFIBUS address (PROFIBUS Integrated) X105 (not for D425-2) X104 (not for D425-2) X103 X102 X101 X100 6.4.4 Displaying the topology Topology of the SINAMICS Integrated Because the CX32-2 is connected to the SINAMICS Integrated of a SIMOTION D4x5-2 via DRIVE-CLiQ, it is also displayed in the topology tree of the SINAMICS Integrated.
Page 199 Commissioning (software) 6.4 Configuring a CX32-2 CX32-2 topology The CX32-2 topology displays the DRIVE-CLiQ port required for connection to the SINAMICS Integrated. The drive objects connected to the CX32-2 are also displayed. Figure 6-30 CX32-2 topology Note Topology errors can result in a download or system power-up not being possible. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 200: Cx32-2 Offline Configuration
Commissioning (software) 6.4 Configuring a CX32-2 6.4.5 CX32-2 offline configuration Options The following options are available for commissioning a project created offline: ● Loading a project created offline to the target system ● Loading a project created offline to the CompactFlash Card 6.4.5.1 Loading a project created offline to the target system Requirement...
Page 201: Loading A Project Created Offline To The Cf Card
Commissioning (software) 6.4 Configuring a CX32-2 The SINAMICS Integrated is now ready for operation (RDY LED flashes green at 0.5 Hz). The CX32-2 can be accessed online, although it has not been configured yet (RDY LED flashes green at 0.5 Hz, DP LED is off). 1.
Page 202: Performing An Online Configuration For The Cx32-2
Commissioning (software) 6.4 Configuring a CX32-2 4. Once the project has been subsequently transferred to the CF card, insert the card into the disconnected SIMOTION D4x5-2. Switch on the power supply of the D4x5-2 and the connected components. 5. After a successful power-up, the RDY LED of the D4x5-2 and the CX32-2 will be green, as will the DP LED of the CX32-2.
Page 203 Commissioning (software) 6.4 Configuring a CX32-2 9. Repeat steps 7 to 8 for each CX32-2. 10. Copy the parameterization from RAM to ROM with "Copy RAM to ROM". 11. Save the project. If you run the "automatic configuration" in Step 6 and 8, a check will be made to see if the firmware on the SINAMICS components differs from the firmware on the CompactFlash card.
Page 204: Cx32-2 Configuration Information
Commissioning (software) 6.4 Configuring a CX32-2 6.4.7 CX32-2 configuration information This section contains configuration tips relating to a number of features which are specific to operating the CX32-2 together with the D4x5-2. 6.4.7.1 CX32-2 power-up Powerup times The CX32-2 does not require its own CF card. The firmware and the parameterization are stored centrally on the SIMOTION D CF card.
Page 205 Commissioning (software) 6.4 Configuring a CX32-2 Procedure When drives are created in Drive system 1, the signal "Closed-loop control operation" r0863.0 from the line module is automatically interconnected with the "Infeed operation" signal from the drives (Drive 1...n) via p0864. There is an internal communication channel available for the CX32-2 controller extension (drive system 2), via which the following signals from the SIMOTION D4x5-2 control unit can be automatically interconnected to the CX32-2 controller extensions:...
Page 206 Commissioning (software) 6.4 Configuring a CX32-2 Figure 6-32 Operation signal interconnection (explanatory illustration) Infeed on CX32-2 If the infeed on the CX32-2 is connected and the Ready for operation signal on the SINAMICS Integrated is to be interconnected to another CX32-2 or a CU320-2, proceed as described in SectionUsing one infeed for several CUs (Page 242).
Page 207: Upgrading The Cx32-2
Commissioning (software) 6.4 Configuring a CX32-2 6.4.7.3 Upgrading the CX32-2 CX32-2 modules are always operated with the same firmware version as the SINAMICS Integrated of a SIMOTION D. This means no additional measures need to be taken for CX32-2 modules. If the firmware version of the SIMOTION D is upgraded via HW Config, the SINAMICS Integrated and the connected CX32-2 controller extension are also automatically upgraded.
Page 208: Replacing The Cx32-2
Commissioning (software) 6.4 Configuring a CX32-2 6.4.7.4 Replacing the CX32-2 Replacing a module When used as a spare part, a CX32-2 behaves like other DRIVE-CLiQ components. A module replacement is detected automatically as of SINAMICS V4.5. See Section ● Module replacement (Page 103) ●...
Page 209: Additional Information On Configuring The Sinamics Integrated
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Additional information on configuring the SINAMICS Integrated 6.5.1 Settings for DP slave properties Settings in HW Config Depending on the cycle clock ratios (bus cycle clock, servo cycle clock) and the drives used, it may be necessary to change the properties of the DP slave (SINAMICS Integrated) on the PROFIBUS Integrated.
Page 210 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated If you change the settings for the SINAMICS Integrated, you must also change the settings on the CX32-2 modules accordingly. This is easily done by using the Align button to transfer the settings for all the CX32-2 modules.
Page 211: Using Vector Drives
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 6.5.2 Using vector drives Changes need to be made in HW Config when using SINAMICS vector drives. This means, for example, that the T time and the minimum DP cycle depend on the number of vector drives or, with chassis drives, also on the device type used.
Page 212 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Note Vector drives in chassis format can also be operated with a current controller sampling time of 400 µs (amongst other settings). In the SIMOTION context, the following should be considered: ●...
Page 213: Setting The Time Of Day
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Output cams / measuring inputs with vector drives With vector drives, the cycle clock ratios (current controller cycle clock, speed controller cycle clock, sampling time of the I/Os, etc.) depend on the number of vector drives, or with chassis units also on the device type used.
Page 214 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Requirements A message frame 39x is required for the time synchronization. If the automatic PROFIdrive message frame setting is selected for the Control Unit, this message frame is used automatically (see Section Calling the drive wizard (Page 160), Standard/Automatic setting). If the message frames are specified manually, message frame 39x must be set up (see Section Message frame configuration (Page 244)).
Page 215 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Figure 6-34 SINAMICS time synchronization diagnostics buffer entry Compensation of runtime deviations To compensate for deviations between the SIMOTION and SINAMICS clocks, the time of day is automatically resynchronized at regular intervals. The following behavior must be taken into consideration when setting the SIMOTION time: ●...
Page 216 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Resetting the time Requirement: ● SIMOTION D4x5-2: As of SIMOTION V4.3 ● SINAMICS S120: As of SINAMICS V4.5 ● SINAMICS S110: Not available (SINAMICS V4.4) A threshold value is defined via parameter cu.p3109 and is effective as follows: ●...
Page 217: Backing Up / Restoring / Deleting Sinamics Nvram Data
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 6.5.4 Backing up / restoring / deleting SINAMICS NVRAM data Requirement ● SIMOTION D: SIMOTION D4xx-2/CX32-2 as of SIMOTION V4.3 / SINAMICS V4.5 ● SINAMICS S120 CU310-2/CU320-2: SINAMICS V4.5 ● Other supported SINAMICS CUs: See the SINAMICS manuals Saving the NVRAM data The backup of the SINAMICS NVRAM data is performed by setting parameter p7775 to 1.
Page 218 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Restoring the NVRAM data The SINAMICS NVRAM data can only be restored when none of the connected drives has a pulse enable. When restoring, the PMEMORY.ACX file is accessed first. If this is available and is error- free, it is loaded.
Page 219 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated Deleting the NVRAM data The SINAMICS NVRAM data can only be deleted when none of the connected drives has a pulse enable. The deletion of the NVRAM data is performed by setting parameter p7775 to 3. After setting p7775 to 3, a warm restart is performed automatically.
Page 220 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated If an error is detected during the execution of a parameter job, the error cause is signaled via the parameter itself (no message via the fault buffer). Causes of errors for parameter jobs Table 6- 7 Causes of errors of the parameter jobs Value...
Page 221: Sinamics Diagnostic Buffer
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 6.5.5 SINAMICS diagnostic buffer The diagnostic buffer of the SINAMICS Integrated, the CX32-2 and the SINAMICS S120 control unit can be displayed in SIMOTION SCOUT. To do this, select the SINAMICS Integrated, the CX32-2 or the SINAMICS S120 control unit in the project tree.
Page 222 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated For acyclic data exchange with SINAMICS drives, this means you will have to coordinate the write/read jobs with each other (buffer management). An interlock must be set to prevent the application or different parts of the application from sending overlapping jobs to the same PROFIdrive drive unit.
Page 223: Control Properties And Performance Features
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 6.5.7 Control properties and performance features With a few exceptions, the integrated drive control of SIMOTION D4x5-2 and CX32-2 has the same control properties and performance features as the SINAMICS S120 CU320-2 control unit.
Page 224: Current Controller Cycle Clocks <> 125 Μs / Use Of Output Cams And Measuring Inputs
Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 6.5.8 Current controller cycle clocks <> 125 µs / use of output cams and measuring inputs If current controller cycle clocks <> 125 µs are used, the parameter calculations of the drive must be transferred to the PG when using cam outputs on the TM15 / TM17 High Feature or for global measuring inputs, and FastIO configuration generated again.
Page 225 Commissioning (software) 6.5 Additional information on configuring the SINAMICS Integrated 5. Generate the configuration information (Fast IO configuration) again. To do this, select the SIMOTION CPU in the project tree and right-click to open the context menu "Fast IO" > "Create new configuration". 6.
Page 226: Testing A Drive With The Drive Control Panel
Commissioning (software) 6.6 Testing a drive with the drive control panel Testing a drive with the drive control panel Introduction You can test a configured drive with the drive control panel, where you can specify a speed and adjust it with a scaling factor. The drive control panel should only be used for commissioning.
Page 227 Commissioning (software) 6.6 Testing a drive with the drive control panel Note If you are using an infeed without a DRIVE-CLiQ interface, you will have to interconnect the "Infeed operation" signal (drive parameter p0864) yourself. If you are using an infeed with a DRIVE-CLiQ interface, select the infeed for which the control priority is to be assumed under "Infeed"...
Page 228 Commissioning (software) 6.6 Testing a drive with the drive control panel Figure 6-37 Entering a setpoint 7. Click the "Drive On" button. The "Enable is set" LED lights up in green color. If you move the slider to the right, the drive rotates. The current motor speed is displayed in "Actual". 8.
Page 229: Creating And Testing Axes
Commissioning (software) 6.7 Creating and testing axes Creating and testing axes 6.7.1 Overview of SIMOTION engineering Performing engineering with SIMOTION SCOUT You use the engineering software to configure the individual axes and define the project sequence by means of programs. 1.
Page 230 Commissioning (software) 6.7 Creating and testing axes Inserting an axis 1. In the project navigator, double-click the entry "Axis" > "Insert Axis". This will access the axis wizard. Set the required technology and then click "OK". Figure 6-38 Inserting an axis SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 231 Commissioning (software) 6.7 Creating and testing axes 2. Set an axis type and, if required, configure the units. Figure 6-39 Defining the axis type SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 232 Commissioning (software) 6.7 Creating and testing axes 3. Create a new drive or make the assignment to an existing drive. Figure 6-40 Assigning a drive The following setting options are available for the drive assignment: – Assign drive Assigning a previously configured drive. –...
Page 233 Commissioning (software) 6.7 Creating and testing axes – Set up addresses The addresses must be set up manually if "Use symbolic assignment" has been deactivated. This corresponds to the previous methods of the drive and axis configuration, available in SCOUT versions < V4.2. This is required, for example, for drive units that do not support symbolic assignment (e.g.
Page 234 Commissioning (software) 6.7 Creating and testing axes 5. Click Finish to confirm the "Summary" window. The configured real axis is displayed in the project navigator. Figure 6-41 Axis wizard summary Note During system power-up, reference variables as well as drive and encoder data of the SINAMICS are automatically taken over for the SIMOTION configuration data of the SIMOTION technology objects "TO axis"...
Page 235 Commissioning (software) 6.7 Creating and testing axes Result The configured axis will appear in the project navigator. Save and compile the project and download it to the target system. On completion of the axis wizard, the symbolic drive assignment is visible: ●...
Page 236: Testing The Axis With The Axis Control Panel
Commissioning (software) 6.7 Creating and testing axes I/O signals at the TO axis For the assignment of I/O signals on the TO axis (e.g. the inputs for the homing output cam or hardware limit switches), call the assignment dialog box from the parameterization dialog boxes of the created TOs or from the address list (view of all addresses) by clicking the button.
Page 237 Commissioning (software) 6.7 Creating and testing axes Axis test 1. Open the AXES folder in the project navigator and click the "Control Panel" entry below the axis (for example, Axis_1). The axis control panel is displayed. D455-Axis _ 1 Figure 6-42 Axis control panel 2.
Page 238 Commissioning (software) 6.7 Creating and testing axes Note If you are using an infeed without a DRIVE-CLiQ interface, you will have to interconnect the "Infeed operation" signal (drive parameter p0864) yourself. If you are using an infeed with a DRIVE-CLiQ interface, select the infeed for which the control priority is to be assumed under "Infeed"...
Page 239: Activating The Infeed (Line Module)
Commissioning (software) 6.8 Activating the infeed (line module) Activating the infeed (line module) Requirement Before a drive can be traversed, the infeed (line module) must be switched on and the "Closed-loop control operation" signal of the infeed must be present at the drives. If this is not taken into account, this can result in a fault state, and in the worst case, damage to the infeed.
Page 240 Commissioning (software) 6.8 Activating the infeed (line module) Figure 6-43 Interconnection of the "Infeed in operation" signal SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 241: Infeeds With Drive-Cliq Connection
Commissioning (software) 6.8 Activating the infeed (line module) 6.8.2 Infeeds with DRIVE-CLiQ connection The infeed is controlled via DRIVE-CLiQ. The infeed is switched on or off by the SIMOTION D4x5-2 via PROFIdrive message frame 370. If "Use symbolic assignment" has been activated, message frame 370 is set automatically when setting standard/automatic (see Section Calling the drive wizard (Page 160)).
Page 242: Using One Infeed For Several Cus
Commissioning (software) 6.8 Activating the infeed (line module) 6.8.3 Using one infeed for several CUs If the infeed is controlled from another control unit, then the Ready for operation signal of the infeed (parameter r0863.0) must be connected to parameter p0864 "Infeed operation" of the drive via a digital input/output.
Page 243: Setting Up Addresses And Message Frames
Commissioning (software) 6.9 Setting up addresses and message frames Setting up addresses and message frames Overview After all SINAMICS components have been configured, addresses must be determined for the process data exchange between the drive and the controller. This procedure depends on whether symbolic assignments are used: ●...
Page 244: Message Frame Configuration
Commissioning (software) 6.9 Setting up addresses and message frames 6.9.2 Message frame configuration Requirement You have configured the drive unit. On the basis of this configuration, one or more of the following actions should be performed: ● The automatic PROFIdrive message frame setting for a drive object should be activated/deactivated ●...
Page 245 Commissioning (software) 6.9 Setting up addresses and message frames Figure 6-44 Message frame configuration SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 246 Commissioning (software) 6.9 Setting up addresses and message frames Table 6- 9 Explanation of the figure Number Meaning Selection of a message frame The drive message frames (message frames 1 ... 6 and message frame 1xx) are defined in accordance •...
Page 247 Commissioning (software) 6.9 Setting up addresses and message frames Number Meaning Changing the message frame order Note: Before the alignment, all drive objects without I/O addresses ("---..---") must be moved behind the objects with valid I/O addresses or those still to be aligned ("???..???"). "Manual"...
Page 248: Linking An Additional Encoder (Optional)
Commissioning (software) 6.10 Linking an additional encoder (optional) 6.10 Linking an additional encoder (optional) 6.10.1 Basic principles Using encoders In addition to a motor encoder, additional encoders can be linked and configured: ● Additional encoders on the drive – Encoders with DRIVE-CLiQ interface –...
Page 249: Additional Encoders On The Drive
Commissioning (software) 6.10 Linking an additional encoder (optional) 6.10.2 Additional encoders on the drive The following options are available for configuring additional encoders on the drive: ● Configuration of a second encoder on the drive ● Configuration of an encoder as drive object (as of SINAMICS firmware V4.3) The following options are available for configuring additional encoders on the drive.
Page 250: Additional Encoders Via Profibus/Profinet
Commissioning (software) 6.10 Linking an additional encoder (optional) Encoder as drive object The configuration of an encoder as drive object (drive object DO encoder) has the advantage that this encoder can be used independently of a configured drive (e.g. for acquisition of a master value).
Page 251: Symbolic Assignment Of I/O Variables (Profidrive Message Frame / Drive Parameters)
Commissioning (software) 6.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters) 6.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters) 6.11.1 Symbolic assignment of I/O variables to the PROFIdrive message frame of the TO axis You can assign I/O variables from the address list which you require for display and diagnostic purposes, for example, to individual components (status word, for example) of the PROFIdrive message frame using the assignment dialog.
Page 252: Symbolic Assignment Of I/O Variables To Drive Parameters
Commissioning (software) 6.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters) 6.11.2 Symbolic assignment of I/O variables to drive parameters I/O variables from the address list can be assigned to drive parameters using the assignment dialog. Only parameters suitable for the data type of the I/O variable are displayed. If no data type is specified at the I/O variable, this is determined by the parameter selection.
Page 253 Commissioning (software) 6.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters) 3. Select the desired signal source (e.g. DO drive). Then select the required parameter. Figure 6-49 Dialog box for the DO and parameter selection 4. Click "OK" to accept the selection. SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 254 Commissioning (software) 6.11 Symbolic assignment of I/O variables (PROFIdrive message frame / drive parameters) 5. The desired SINAMICS parameter is assigned to the I/O variable in the interconnection dialog box. Figure 6-50 Assigned drive parameters 6. Click "OK" to accept the assignment. The following table shows the possible types of assignment: Name of the assignment Data type...
Page 255: Configuring Drive-Related I/Os (With Symbolic Assignment)
Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) 6.12 Configuring drive-related I/Os (with symbolic assignment) Overview SIMOTION D4x5-2, the CX32-2 controller extension as well as the SINAMICS S110/S120 control units and additional components (TB30, TMs) have I/Os that can be used by the drive unit and SIMOTION.
Page 256 Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) Procedure The configuration of the I/Os is divided into two basic steps: 1. Configuration of the I/O terminals (Page 257). The functionality of an I/O channel is configured (e.g. configuration of a DI/DO as digital output). 2.
Page 257: Configuration Of The I/O Terminals
Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) 6.12.1 Configuration of the I/O terminals The following table provides an overview of the configuration options for the I/O terminals of various modules. Table 6- 11 Overview of the configuration of the I/O terminals Module Use of the I/Os by Configuration of the I/O terminals...
Page 258: Configuration Of The D4X5-2 I/Os (Terminal X122/X132)
Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) The configuration of the I/O terminals is described in detail in the following: ● Configuration of the D4x5-2 I/Os (terminal X122/X132) (Page 258) ● Configuration of the D4x5-2 I/Os (terminal X142) (Page 260) ●...
Page 259 Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) Figure 6-51 Configuration of the D4x5-2 I/Os (terminal X122/X132) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 260: Configuration Of The D4X5-2 I/Os (Terminal X142)
Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) 6.12.1.2 Configuration of the D4x5-2 I/Os (terminal X142) Procedure The I/Os of terminal X142 are permanently assigned to the SIMOTION D4x5-2. The configuration is therefore performed via the D4x5-2 ("D4x5-2" > "X142 inputs/outputs). Alternatively, the dialog box can also be called in HW Config by double-clicking the X142 interface.
Page 261: Configuration Of The Cx32-2/Cu3Xx/Tb30/Tmxx I/O Terminals
Commissioning (software) 6.12 Configuring drive-related I/Os (with symbolic assignment) Channel tab The function of each individual I/O channel is set in the "Channel 0-7" tab. Possible functions: ● DI ● DO ● Output cam ● Measuring input All I/O channels can be inverted. A filter time of 1 μs or 125 μs can also be set for digital inputs and measuring inputs.
Page 262: Configuration Of The Technology Objects And I/O Variables
Commissioning (software) 6.13 Configuration of the technology objects and I/O variables 6.13 Configuration of the technology objects and I/O variables 6.13.1 Configuration of global measuring inputs Overview The type of measuring input must be selected during the configuration of the TO measuringInput.
Page 263: Configuration Of Local Measuring Inputs
Commissioning (software) 6.13 Configuration of the technology objects and I/O variables Figure 6-53 Configuration of a global measuring input for the D4x5-2 Detailed information on the configuration of the TO measuringInput can be found in the SIMOTION Output Cams and Measuring Inputs Function Manual.
Page 264: Configuration Of Output Cams / Cam Tracks
Commissioning (software) 6.13 Configuration of the technology objects and I/O variables 6.13.3 Configuration of output cams / cam tracks Overview The type of cam output must be selected during the configuration of the TO outputCam and TO camTrack. The following output types are available: Table 6- 13 TO outputCam / TO camTrack output types Cam output on ...
Page 265 Commissioning (software) 6.13 Configuration of the technology objects and I/O variables Procedure To achieve the best possible output cam resolution on the onboard I/Os of a SIMOTION D4x5-2, activate the output and select "Cam output on cam output (CAM)". Then assign a hardware output. To do this, open the Assignment dialog box via select a free (i.e.
Page 266: Configuration Of The I/Os (Variables / To Axis)
Commissioning (software) 6.13 Configuration of the technology objects and I/O variables 6.13.4 Configuration of the I/Os (variables / TO axis) You have two ways to assign an I/O variable to I/O terminals: ● Assignment via preferred interconnection (e.g. DI_0 [DI 0, X122.1]) To do this, you must use the SIMOTION preferred interconnection for the corresponding input/outputs of the SINAMICS DOs.
Page 267 Commissioning (software) 6.13 Configuration of the technology objects and I/O variables Interconnection via PZD In principle, an assignment via the PZD is also possible (e.g. via DI_0_15 or DO_0_15). Note that for these signals a message frame of the appropriate length is generated, but the BICO interconnection is not performed.
Page 268: Dmc20/Dme20 Drive-Cliq Hub
Commissioning (software) 6.14 DMC20/DME20 DRIVE-CLiQ hub 6.14 DMC20/DME20 DRIVE-CLiQ hub 6.14.1 Hub properties DRIVE-CLiQ hub characteristics The DMC20 and DME20 DRIVE-CLiQ hub modules are used to implement point-to-point distribution of a DRIVE-CLiQ line. With the DMC20/DME20, an axis grouping can be expanded with four DRIVE-CLiQ sockets for additional subgroups.
Page 269: Creating A Dmc20/Dme20 Drive-Cliq Hub
Commissioning (software) 6.14 DMC20/DME20 DRIVE-CLiQ hub 6.14.2 Creating a DMC20/DME20 DRIVE-CLiQ hub Introduction A DMC20/DME20 can be inserted directly in the project navigator. The hub is not wired when you insert the DMC20/DME20 and is displayed in the topology tree in the component storage.
Page 270: Tm41 Terminal Module
Commissioning (software) 6.15 TM41 terminal module 6.15 TM41 terminal module 6.15.1 Overview The TM41 terminal module can be used to expand the number of digital I/O and of analog inputs within a drive system. TM41 also returns TTL signals which emulate an incremental encoder, for example, for a master control system.
Page 271: Configuring Tm41 At Sinamics Integrated
Commissioning (software) 6.15 TM41 terminal module 6.15.2 Configuring TM41 at SINAMICS Integrated TM41 can be configured after you completed the configuration of SINAMICS Integrated. Proceed as follows: 1. Double-click "Insert input/output component" at "Input/output component" in the project navigator. 2. Select TM41 from the "Drive object type" field of the "Insert Input/Output Component" dialog box and assign a unique name to the module.
Page 272: Configuring The Tm41 Using The Axis Wizard
Drive assignment 4. Run through the wizard to the end. Detailed information on configuring incremental encoder emulation with the TM41 can be found in: ● FAQs at: (http://support.automation.siemens.com/WW/view/en/27554028) SIMOTION Utilities & Applications ● SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT.
Page 273: Optimizing The Drive And Controller
Commissioning (software) 6.16 Optimizing the drive and controller 6.16 Optimizing the drive and controller 6.16.1 Overview of automatic controller setting Overview For the controller optimization of the drive, SIMOTION SCOUT offers a wizard for the automatic controller setting. In the "Automatic Controller Setting" screen form, you can configure an automatic setting for the speed controller and the DSC (dynamic servo control) position controller for SINAMICS drive units.
Page 274: Automatic Speed Controller Setting
Commissioning (software) 6.16 Optimizing the drive and controller Additional references SIMOTION TO Axis, Information on the controller structure can be found in the Electric/Hydraulic, External Encoder Function Manual. In addition to automatic controller setting, SIMOTION SCOUT also offers the option of optimizing the drive and controller manually by means of measuring functions, trace and function generator (see Sections Measuring functions, trace, and function generator (Page 277) and Manual speed controller optimization (Page 278)).
Page 275: Automatic Position Controller Setting
Commissioning (software) 6.16 Optimizing the drive and controller Backing up parameters Proceed as follows to back up the parameters: 1. In the project navigator, select the SINAMICS unit with the drive for which you want to perform the automatic setting. 2.
Page 276 Commissioning (software) 6.16 Optimizing the drive and controller Procedure To perform an automatic setting of the position controller, proceed as follows: 1. Select the "Target system" > "Automatic controller setting" menu command. 2. Select the drive unit and the drive (axis). 3.
Page 277: Measuring Functions, Trace, And Function Generator
Commissioning (software) 6.16 Optimizing the drive and controller 6.16.4 Measuring functions, trace, and function generator Drive optimization Drive optimization is part of commissioning and can be performed with SIMOTION SCOUT. CAUTION Controller optimization may only be performed by skilled personnel with control engineering knowledge.
Page 278: Manual Speed Controller Optimization
Commissioning (software) 6.16 Optimizing the drive and controller The following measuring functions are available: ● Setpoint step-change at current controller ● Reference frequency response at current controller ● Setpoint step-change at speed controller ● Disturbance step-change at speed controller ● Reference frequency response at speed controller ●...
Page 279 Commissioning (software) 6.16 Optimizing the drive and controller 4. Select "Speed controller setpoint jump". You can change the values in the following fields: "Settling time", "Amplitude", "Offset", "Ramp-up time" and "Measuring time". Figure 6-59 Speed controller measuring function Four channels can be traced. Certain channels are preassigned, depending on the measuring function.
Page 280 Commissioning (software) 6.16 Optimizing the drive and controller Figure 6-60 Time diagram before parameter change SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 281 Commissioning (software) 6.16 Optimizing the drive and controller Adjusting the P-gain You can adjust the P-gain of the controller to optimize the transient response. 1. In the project navigator under the corresponding drive, for example, Servo_1, use the menu command "Open-loop/closed-loop control" > "Speed controller" to display the "Speed Controller with Encoder"...
Page 282 Commissioning (software) 6.16 Optimizing the drive and controller Figure 6-62 Measurement with modified P-gain SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 283: Loading And Saving Simotion User Data
Commissioning (software) 6.17 Loading and saving SIMOTION user data 6.17 Loading and saving SIMOTION user data Overview After commissioning the SIMOTION D4x5-2, we recommend that you back up the user data (programs, configuration data and parameter assignments) on the CompactFlash card. Loading user data The menu command "Target system"...
Page 284 Commissioning (software) 6.17 Loading and saving SIMOTION user data You have the following options for backing up the current values of retain variables to the CompactFlash card: ● User program Use the _savePersistentMemoryData system function in the user program. ● Backup with the Service selector switch or DIAG button on the SIMOTION D4x5-2 or via IT DIAG: See Section Backing up diagnostics data and non-volatile SIMOTION data using IT DIAG (Page 370).
Page 285: Deleting Data
Commissioning (software) 6.18 Deleting data 6.18 Deleting data 6.18.1 Overview of data deletion The SIMOTION D4x5-2 memory described in the "user memory concept" can be deleted in various graduations. This enables you to determine whether data in your system should be deleted completely or partially.
Page 286 Commissioning (software) 6.18 Deleting data Data deleted on memory reset The following data is deleted during a memory reset: ● User data (units, configuration data, parameter settings, task configuration) ● Technology packages ● Retain TO (absolute encoder adjustment) ● Retain variables Retain variables are variables in the interface or implementation section of a UNIT that are declared with VAR_GLOBAL RETAIN or global device variables with the RETAIN attribute.
Page 287 Commissioning (software) 6.18 Deleting data Memory reset via SIMOTION SCOUT You can only perform a memory reset via SIMOTION SCOUT when you are online with the SIMOTION D4x5-2. 1. Select the SIMOTION D4x5-2 in the project navigator of SIMOTION SCOUT. 2.
Page 288: Deleting User Data On Compactflash Card
Commissioning (software) 6.18 Deleting data 4. You must turn the selector back to the MRES position again within 3 seconds. The memory reset will now be performed. The SIMOTION D4x5-2 has completed the memory reset when the STOP LED is steadily yellow.
Page 289: Restoring The Default Settings Of Sinamics Integrated
Commissioning (software) 6.18 Deleting data Deleting user data 1. Open the project you want to edit in SIMOTION SCOUT. 2. Go online with the SIMOTION D4x5-2. 3. Select the SIMOTION D4x5-2 in the project navigator and select the "Delete user data on card"...
Page 290 Commissioning (software) 6.18 Deleting data Restoring factory settings with the mode selector switch 1. The power supply is switched off. 2. Set the mode selector on the SIMOTION D4x5-2 to MRES (switch position 3). 3. Switch on the power supply. The NVRAM and the SIMOTION user data is deleted.
Page 291: Powering Down The System
Commissioning (software) 6.19 Powering down the system 6.19 Powering down the system If you wish to shut the system down, you must ensure that all axes and system parts are set to a safe state. You can set this up by providing a separate motion task, for example. Once the system is at a standstill, you can switch off the power supply.
Page 292 Not all supported functions had been finalized when this documentation was published. Current information can be found at (http://support.automation.siemens.com/WW/view/en/27585482). Note Details on the Safety Integrated functions, such as information on the configuration of safety functions as well as operating conditions for the encoderless operation can be found in the SINAMICS S120 Safety Integrated Function Manual.
Page 293 Commissioning (software) 6.20 Configuring Safety Integrated functions Control The Safety Integrated functions are completely integrated into the drive system. They can be activated as follows: ● Safety Integrated basic functions are activated via terminals on the device or via a PROFIsafe message frame by means of PROFIBUS or PROFINET ●...
Page 294 6AU1432-2AA00-0AA0 CBE30-2 6FC5312-0FA00-2AA0 The information was not available at the time the documentation was published. Current information can be found at (http://support.automation.siemens.com/WW/view/en/27585482). SINAMICS S120 The hardware requirements of the drive components can be found in the Safety Integrated Function Manual.
Page 295 Commissioning (software) 6.20 Configuring Safety Integrated functions Quantity structures The maximum number of servo drives with Safety Integrated functions for each Control Unit Table 6- 17 SIMOTION D4x5-2 quantity structures Control Unit Maximum number of drives when safety function is activated (servo/vector/V/f) Via CU/EP Via TM54F...
Page 296 PROFIsafe, e.g. a SIMATIC S7-300 F-CPU (see figure) or an ET 200S IM151-7 F-CPU with PROFIBUS DP master interface module (not shown in the figure). Figure 6-64 SIMOTION D, control of F functions via PROFIBUS with PROFIsafe An example function can be found in: (http://support.automation.siemens.com/WW/view/en/36489289) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 297 ● The SIMOTION D4x5-2 is the PROFIBUS master for a fail-safe data exchange broadcast, e.g. between a SIMATIC F-CPU (e.g. ET 200S F-CPU) and a SINAMICS S120 CU. See also application example at (http://support.automation.siemens.com/WW/view/en/38701812). Note Control for the Safety Integrated functions cannot be routed to the SINAMICS Integrated of the D4x5-2 or a CX32-2 in this constellation.
Page 298: Quantity Structures
Commissioning (software) 6.21 Quantity structures 6.21 Quantity structures With SIMOTION D, the SIMOTION PLC and motion control functionalities as well as the SINAMICS S120 drive software run on a shared control hardware. The IEC 61131-3- compliant PLC integrated in SIMOTION D means that the system is not just capable of controlling sequences of motions, but the entire machine as well.
Page 299 Commissioning (software) 6.21 Quantity structures As well as the maximum number of available performance points, the maximum quantity structure of a functionality must also be taken into account (e.g. max. 6 servo drives with 125 µs current controller cycle clock). Note The following method just serves as a rough estimation of the possible quantity structures.
Page 300 Commissioning (software) 6.21 Quantity structures Information on dimensioning Your dimensioning (example) CX32-2 Not relevant For each CX32-2 CBE20 Not relevant (for CU320-2) DCC SINAMICS 2 ms 75 DCC 50 DCC SUM (max. 15.5) 14,8 No mixed servo-vector operation possible Used time slice (for drives: Speed controller cycle clock) Max.
Page 301: Migration Of Simotion D4X5 To Simotion D4X5-2
Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 6.22.1 Changeover from SIMOTION D4x5 to SIMOTION D4x5-2 A SIMOTION D4x5-2/CX32-2 not only has a different structure, but also a different functionality to a SIMOTION D4x5/CX32. This has effects that must be taken into account during a changeover.
Page 302 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Table 6- 19 Transfer of existing projects from D4x5 to D4x5-2 Keyword Explanation PROFINET interface D4x5 with CBE30 (4 ports) is mapped on D4x5-2 DP/PN onboard PROFINET interface (3 ports): Only the wiring of ports 1 to 3 are taken over •...
Page 303 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Keyword Explanation Ethernet interfaces The configurations on the Ethernet interfaces including any existing PG/PC assignment are retained. Mapping of D4x5 on D4x5-2: X120 IE1/OP → X127 P1 PN/IE (interface on the front of the module) X130 IE2/NET →...
Page 304 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Keyword Explanation Configuration of the The configuration of the onboard I/Os is retained. Functionality, quantity structure and onboard I/Os terminal designations of the onboard I/Os for the D4x5-2/CX32-2 differ from the previous modules because of innovations.
Page 305 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 Keyword Explanation User program In principle, a D4x5 user program can run on a D4x5-2, however, adaptations may be required because of innovations in the hardware. Examples: The non-volatile data is backed up permanently and maintenance-free for the D4x5-2 •...
Page 306: Permissible Combinations
A detailed, regularly updated list of the DRIVE-CLiQ components approved for use with SIMOTION, as well as notes on their use, can be found on the Internet at (http://support.automation.siemens.com/WW/view/en/11886029). If incorrect components are used, a topology error is signaled F01360 Topology: Actual topology not permitted.
Page 307 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 CBE30-2 The tables below provide an overview of the possible combinations: Table 6- 22 Communication board Ethernet combinations Communication Order number Use in D4x5 Use in D4x5-2 board Ethernet CBE30 6FC5312-0FA00-0AA0 Possible Not possible...
Page 308 Commissioning (software) 6.22 Migration of SIMOTION D4x5 to SIMOTION D4x5-2 SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 309: Service And Maintenance
Service and maintenance Overview Introduction It is possible to distinguish between the following scenarios when replacing and updating components: ● Replacing modules (spare part scenario) – Parts replacement for SIMOTION D4x5-2 (Page 313) – Removal and replacement of the SIMOTION D4x5-2 (Page 314) –...
Page 310 Service and maintenance 7.1 Overview – Update via CompactFlash card Backup of the CompactFlash card data (Page 337) Firmware update via CompactFlash card (Page 339) Upgrading SINAMICS (Page 339) Download project to target system (Page 341) Note Updating using the device update tool offers a number of advantages (keeping retain data, option of downgrading, no license key handling, etc.).
Page 311 Service and maintenance 7.1 Overview Examples of upgrade scenarios are listed in the following overview table. They are shown in the columns. The lines list the principle measures that have to be performed. Whether the measure has to be performed in a specific case, must be decided project-specifically. Grayed-out cells mean that a measure is not required.
Page 312 Alternative: Load the project to the Compact Flash card using a card reader See SW compatibility list (http://support.automation.siemens.com/WW/view/en/18857317) The versions of SINAMICS Integrated and Controller Extensions are upgraded automatically in the HW Config during device replacement The technology packages are automatically upgraded. If necessary a TP can be specified by the user SINAMICS components are upgraded/downgraded to the component version of the CompactFlash card.
Page 313: Replacing Modules (Spare Part Scenario)
Service and maintenance 7.2 Replacing modules (spare part scenario) Replacing modules (spare part scenario) 7.2.1 Parts replacement for SIMOTION D4x5-2 Kernel/firmware ≥ V4.3 As of SIMOTION V4.3, a module replacement is detected by the controller on the basis of the serial number. This automatically deletes the non-volatile data and transfers the data backed up on the CompactFlash card to the controller.
Page 314: Removal And Replacement Of The Simotion D4X5-2
Service and maintenance 7.2 Replacing modules (spare part scenario) 7.2.2 Removal and replacement of the SIMOTION D4x5-2 Removing the control unit WARNING The control unit can be replaced only when the load power supply has been switched off. Therefore, switch off the power supply now. Proceed as follows to remove the SIMOTION D4x5-2: 1.
Page 315: Replacing Drive-Cliq Components
Service and maintenance 7.2 Replacing modules (spare part scenario) SIMOTION D4x5-2 module replacement without PG/PC To enable a module replacement without a PG/PC, you must back up the current non- volatile SIMOTION and SINAMICS data on the CompactFlash card during operation. Note Non-volatile SIMOTION and SINAMICS data that is not backed up on the CompactFlash card will be lost if a spare part is installed (in the event of a module defect).
Page 316 Service and maintenance 7.2 Replacing modules (spare part scenario) Procedure for "Installing a component" 1. Install the component and reconnect the supply voltage. 2. Reconnect the DRIVE-CLiQ cable at the same location (port). The cable must have the same length as the old one. 3.
Page 317 Service and maintenance 7.2 Replacing modules (spare part scenario) Automatic upgrading/downgrading (FW update) When starting up, the system automatically upgrades or downgrades DRIVE-CLiQ components to the version of the component firmware on the CompactFlash card. Components that cannot be downgraded to the component firmware version on the CompactFlash card (e.g.
Page 318: Replacing The Compactflash Card
● Changing the CompactFlash card (Page 342) ● Writing to a CompactFlash card (Page 342) Detailed information about licensing can be found: SIMOTION SCOUT ● In the Configuration Manual ● As well as in the FAQ (http://support.automation.siemens.com/WW/view/en/36947932) SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 319: Adapting A Project (Upgrading The Project / Replacing The Simotion Controller)
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Overview The project needs to be adapted if you want to replace the type (e.g. D445-2 DP/PN ⇒ D455-2 DP/PN) or version of the SIMOTION device in your existing project.
Page 320: Backing Up User Data (Backup Variables)
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.2 Backing up user data (backup variables) Overview With the SCOUT functions "Save variables" and "Restore variables", you have the option of backing up and restoring data that was changed during operation and only stored in the runtime system.
Page 321 Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) The following is a description of the procedure with a "new" SCOUT. 1. Open the project. When opening the project a window appears with a message that the project to be opened was created with another SCOUT version, as well as a prompt as to whether the upgrade should be performed.
Page 322: Upgrading A User Project To The New Scout Version
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.3 Upgrading a user project to the new SCOUT version Requirement It is essential that a backup copy be made of the original project before the upgrade, because the data storage of the project is also upgraded during the upgrade.
Page 323: Platform Replacement Via Xml Export/Import
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Open write-protected: The project remains consistent. The data is the same in the controller and in the project. Diagnostic functions (status, trace, etc.) can be executed directly. The project does not have to be loaded to the controller first.
Page 324: Preparing The Device Replacement
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Procedure Proceed as follows: 1. In the project navigator of SIMOTION SCOUT, right-click the SIMOTION controller that is to be replaced. Select "Expert" > "Save project and export object" in the context menu. "Save project and export object"...
Page 325 Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Preparation Before the device replacement can be performed, it is recommended that preliminary work be performed in the existing project. The existing project must be adapted so that it can be mapped to the new device during the device replacement.
Page 326: Device Replacement In Hw Config
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.6 Device replacement in HW Config Procedure 1. Double-click the SIMOTION device to be replaced in the project navigator in SIMOTION SCOUT. HW Config opens. 2.
Page 327: Upgrading Technology Packages
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.7 Upgrading technology packages Overview The SIMOTION technology packages (e.g. TP CAM, TP PATH, DCBlib) are available in various versions. You can only use the functions of the technology objects selected if the technology objects are available in the target system.
Page 328 Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) Selecting the TP product version The desired technology package is selected with fine granularity in SIMOTION SCOUT at "Target device" > "Select technology packages ...". Figure 7-6 Select technology packages (example: D445-1) Note...
Page 329: Upgrading The Device Version Of Sinamics S120 Control Units
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.8 Upgrading the device version of SINAMICS S120 control units Overview You can upgrade the device versions of SINAMICS S120 control units that are connected to the SIMOTION D via PROFIBUS or PROFINET in the SIMOTION SCOUT.
Page 330: Upgrading A Library
Service and maintenance 7.3 Adapting a project (Upgrading the project / Replacing the SIMOTION controller) 7.3.9 Upgrading a library Depending on the configured properties of the libraries used in the project (device- dependent or device-independent), an upgrade of the libraries may be required if the SIMOTION device or the device version changes.
Page 331: Performing A Firmware And Project Update
SIMOTION D hardware and SIMOTION firmware version can be found in the software compatibility list. This list is available both in the documentation supplied on the SIMOTION SCOUT DVD (\1_Important\English\Compatibility\...) and on the Internet at (http://support.automation.siemens.com/WW/view/en/18857317). See also Bootloader on the CompactFlash card (Page 344) 7.4.2...
Page 332: Upgrade Via It Diag
You can find the latest firmware for SIMOTION D: ● On the SIMOTION SCOUT DVDs (e.g. at ...\3_D4xx\Firmware\V4.2\..). ● At the following Internet address (http://support.automation.siemens.com/WW/view/en/31045047). Upgrading the SIMOTION D automatically updates the firmware of all connected SINAMICS DRIVE-CLiQ components. Note Observe the information in the the Readme files and the upgrade instructions included in the scope of delivery of new SIMOTION versions.
Page 333: Upgrade Via Device Update Tool (Upgrading Simotion Devices)
Service and maintenance 7.4 Performing a firmware and project update 7.4.4 Upgrade via device update tool (upgrading SIMOTION devices) Overview SIMOTION D control units and projects can be upgraded using previously created upgrade data. Note This functionality is available for D4x5-2 as of SIMOTION V4.3. Performing an upgrade using upgrade data has the following advantages: ●...
Page 334 Service and maintenance 7.4 Performing a firmware and project update ● The process of importing the data to an upgrade medium can be performed at the machine manufacturer's premises; alternatively, if the upgrade archive has been transferred to the machine operator, the service engineer can do this on site. ●...
Page 335 USB sticks, it is not possible to recommend any specific devices. SIMATIC USB sticks are an exception. Information on this is available on the Internet at (http://support.automation.siemens.com/WW/view/en/32580863). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 336 Service and maintenance 7.4 Performing a firmware and project update Note If the firmware for SIMOTION D is being upgraded or downgraded, the component firmware will also be upgraded or downgraded automatically depending on the firmware version on the CompactFlash card and the firmware version on the SINAMICS components (DRIVE-CLiQ components, CBE30-2, TB30, PM340, etc.).
Page 337: Update Via Compactflash Card
In the event of the loss of a license key, a copy can be obtained via the Web License Manager at the following Internet address (http://www.siemens.com/automation/license). You will need the HW serial number printed on the CompactFlash card. In the Web License Manager, you have the option of displaying the associated license key.
Page 338 Service and maintenance 7.4 Performing a firmware and project update Case 3: The CompactFlash card contains retain data / user data which is still required If you are using your application to back up data to the CompactFlash card, you must back this up before installing the new firmware.
Page 339: Firmware Update Via Compactflash Card
Service and maintenance 7.4 Performing a firmware and project update 7.4.5.2 Firmware update via CompactFlash card Procedure Proceed as follows to perform the upgrade: 1. Switch off the power supply to the D4x5-2. 2. Remove the CompactFlash card from the SIMOTION D4x5-2 and insert it into the CompactFlash card adapter on your PC.
Page 340 Service and maintenance 7.4 Performing a firmware and project update Note The components' firmware is upgraded or downgraded automatically based on the FW version on the CompactFlash card and the FW version on the SINAMICS components (DRIVE-CLiQ components, CBE30-2, TB30, PM340, etc.). The update can take several minutes and its progress is tracked by corresponding messages appearing in the alarm window of SIMOTION SCOUT.
Page 341: Download Project To Target System
Service and maintenance 7.4 Performing a firmware and project update 4. Go online and select the devices whose firmware you wish to update. The list displays the current firmware version of the devices. 5. Click "Firmware update" to download the new firmware to the devices. To do so, you must select all components whose firmware is to be updated.
Page 342: Simotion Compactflash Card
Service and maintenance 7.5 SIMOTION CompactFlash card SIMOTION CompactFlash card 7.5.1 Changing the CompactFlash card Requirement CAUTION The CompactFlash card may only be inserted or removed when the system is de- energized. The SIMOTION D4x5-2 is in a de-energized state when all the LEDs are off. Procedure To change the CompactFlash card, proceed as follows: 1.
Page 343: Formatting The Compactflash Card
Service and maintenance 7.5 SIMOTION CompactFlash card Writing to the CF card inserted into a SIMOTION D The CF card can be used to store technology packages and user data (programs, configuration data and parameter assignments) from the "volatile data" area on the CF card. Proceed as follows: 1.
Page 344: Bootloader On The Compactflash Card
This list is available both in the documentation supplied on the SIMOTION SCOUT DVD (\1_Important\English\Compatibility\...) and also on the Internet at (http://support.automation.siemens.com/WW/view/en/18857317). NOTICE Note that the CompactFlash cards for SIMOTION D410-2 and D4xx have a different boot...
Page 345: Recommended Method Of Handling Compactflash Cards
Service and maintenance 7.5 SIMOTION CompactFlash card 7.5.5 Recommended method of handling CompactFlash cards Handling CompactFlash cards correctly Please note the following when handling the CompactFlash card: ● The CompactFlash card may only be inserted or removed when the system is de- energized.
Page 346 Service and maintenance 7.5 SIMOTION CompactFlash card SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 347: Diagnostics
Diagnostics Diagnostics via LED displays Arrangement of LED displays The front side of the SIMOTION D4x5-2 has ten LED displays arranged vertically in a row. There is also a 7-segment display below the blanking cover. Figure 8-1 7-segment and LED displays on the D4x5-2 LED status key The LED displays indicate the different operating modes and any errors occurring on the SIMOTION D4x5-2.
Page 348: Simotion D4X5-2 And Sinamics Integrated Displays
Diagnostics 8.1 Diagnostics via LED displays 8.1.1 SIMOTION D4x5-2 and SINAMICS Integrated displays LED displays Every LED can illuminate in yellow, red, or green. In the following table, the color of the LED is indicated along with the illumination status. Table 8- 1 LED displays Meaning...
Page 349 Diagnostics 8.1 Diagnostics via LED displays Meaning LED display STOP SU/PF DP/MPI SY/MT An interrupt that can be acknowledged (alarm, message, (red) note) is pending "FAULT" state Λ Λ Λ Λ Λ Λ Λ Λ Λ Λ (red) (red) (red) (red) (red) (red)
Page 350 Diagnostics 8.1 Diagnostics via LED displays Meaning LED display STOP SU/PF DP/MPI SY/MT Upgrade/downgrade of 0.5/1 DRIVE-CLiQ components running (yellow) The upgrade/downgrade of DRIVE-CLiQ components is (yellow) completed (power OFF/ON of the upgraded/downgraded devices is necessary) PROFIBUS DP interfaces as master No parameter assignment available At least one slave is missing...
Page 351 Diagnostics 8.1 Diagnostics via LED displays Meaning LED display STOP SU/PF DP/MPI SY/MT Backing up diagnostic data and non-volatile data Backing up diagnostic data and Λ Λ non-volatile data (backup running) (yellow) (yellow) Backing up diagnostic data and Λ non-volatile data (backup (green) completed) PROFINET IO interface for D4x5-2 DP/PN (onboard interface, X150)
Page 352 Diagnostics 8.1 Diagnostics via LED displays Meaning LED display STOP SU/PF DP/MPI SY/MT PROFINET IO interface (CBE30-2, X1400) No CBE30-2 inserted CBE30-2 runs error-free (green) Bus error (CBE30-2): (red) • Failure of a connected IO device • At least one of the assigned IO devices cannot be addressed Incorrect or no configuration •...
Page 353 Diagnostics 8.1 Diagnostics via LED displays 7-segment display The 7-segment display provides further status information in addition to the LED displays. Table 8- 2 States of the 7-segment display State Meaning Module in the RESET state (RESET button pressed; overtemperature; faulty/disconnected fan/battery module) Power-up of the SIMOTION D4x5-2 has failed (Middle segment of...
Page 354: Led Displays Of The Profinet Interface
Diagnostics 8.1 Diagnostics via LED displays The state is displayed as follows: ● The RDY LED flashes red/yellow at 2 Hz ● The 7-segment display shows "8" Possible measures: ● Correct the causes of any overtemperature. ● Ensure that the 24 V supply is stable without any power dips. ●...
Page 355 Diagnostics 8.1 Diagnostics via LED displays Note The 3rd port of the PROFINET IO interface X150 P3 is also designated as X120 PN/IE OP. This designation is not relevant for SIMOTION D. Position of the PN interface of the CBE30-2 (X1400) Figure 8-3 CBE30-2 front view SIMOTION D4x5-2...
Page 356 Diagnostics 8.1 Diagnostics via LED displays LED displays for PROFINET Table 8- 3 Meaning of the LED displays for the D4x5-2 DP/PN and CBE30-2 Name Color State Meaning LINK Green A different device is connected to port x and a physical connection exists. Yellow Flashing Data is being received or sent at port x.
Page 357: Led Displays Of The Ethernet Interface
Diagnostics 8.1 Diagnostics via LED displays 8.1.3 LED displays of the Ethernet interface The Ethernet ports are equipped with LEDs to display Link and Activity. Table 8- 4 State of the Link and Activity LEDs State Meaning LINK (upper LED) No or faulty connection Lights up green Transfer rate 10 or 100 Mbit/s:...
Page 358 Diagnostics 8.1 Diagnostics via LED displays Table 8- 6 Firmware State Comment Yellow Not relevant Initializing – Alternating Running See the table below Table 8- 7 CX32-2 – Description of the LEDs after ramp-up Color State Description, cause Remedy Electronic power supply is missing or outside the Check power supply (READY) permissible tolerance range.
Page 359: Diagnostic Data And Non-Volatile Simotion Data
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Diagnostic data and non-volatile SIMOTION data 8.2.1 Overview With simple operation actions (e.g. by setting the switch position) and without the need for the SCOUT engineering system, you can: ● Back up diagnostic data, including non-volatile SIMOTION data (retain data) to the CompactFlash card;...
Page 360: Non-Volatile Simotion Data (Retain Data)
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Various options are available to you for backing up diagnostics data: ● Backing up during operation (in STOP/STOPU/RUN mode); see Section Procedure for backing up during operation (Page 361) – With IT DIAG; IT DIAG also offers the option of retrieving diagnostics data online –...
Page 361: Procedure For Backing Up During Operation
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 8.2.2.3 Procedure for backing up during operation Procedure The advantage of backing up diagnostics data and non-volatile SIMOTION data during operation is that enhanced diagnostic information via HTML pages and TO alarm information is available.
Page 362 Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Service selector switch (alternative) To back up diagnostics data and non-volatile SIMOTION data using a Service selector switch, proceed as follows: 1. Set the Service selector switch to "Diagnostics" (position "D"). The positions of the mode selector switch are not relevant (i.e. the set operating mode remains unchanged).
Page 363: Procedure For Backing Up During Startup
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 8.2.2.4 Procedure for backing up during startup Procedure Backing up diagnostics data and non-volatile SIMOTION data "during power-up" provides you with diagnostic information without HTML pages / TO alarm information. Backing up during startup is particularly advisable for SIMOTION devices that cannot run or have crashed.
Page 364 Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Service selector switch (preferred solution) Data is backed up using a Service selector switch as follows: 1. Set the Service selector switch to "Diagnostics" (position D). The positions of the mode selector switch are not relevant (i.e. the set operating mode remains unchanged).
Page 365 Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 4. Once the backup is complete, you can release the button and switch off the D4x5-2. 5. Remove the CompactFlash card. Table 8- 11 LED displays during backup procedure Status LED displays on the D4x5-2 Backup in progress STOP LED and SU/PF LED flicker yellow Backup complete...
Page 366: Storing Data
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 8.2.2.5 Storing data Storing diagnostics data and non-volatile SIMOTION data You can find diagnostics data and non-volatile SIMOTION data on the CompactFlash card in the \USER\SIMOTION\HMI\SYSLOG\DIAG directory. Copy this data and transfer it to technical support on request. A standard card reader can be used to transfer the diagnostics data from the CompactFlash card via standard IT DIAG pages or via FTP.
Page 367: Diagnostics Via Websites
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 8.2.3 Diagnostics via websites In the "DIAGURLS.TXT" text file, found in the ...\USER\SIMOTION\HMI\SYSLOG\DIAG directory, you can specify HTML files whose current contents are to be stored on the CompactFlash card when diagnostic data is created during operation. (For example, "devinfo.mcs"...
Page 368: Deleting/Restoring Non-Volatile Simotion Data
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data ● Empty lines are not permitted (an empty line will be interpreted as the end of the list). ● No distinction is made between upper-case and lower-case letters. ● It does not matter whether you use "\" or "/" in the path name. Figure 8-7 Depiction of DIAGURLS.TXT editor Additional references...
Page 369 Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Figure 8-8 Switch position 1 for deleting/restoring non-volatile data 3. Allow the D4x5-2 to power up; the non-volatile SIMOTION data is first deleted and then restored while this is taking place. If there is a file called "PMEMORY.XML" in the "USER\SIMOTION" directory on the CompactFlash card, this will be restored (rather than the "PMEMORY.XML"...
Page 370: Backing Up Diagnostics Data And Non-Volatile Simotion Data Using It Diag
Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data 8.2.5 Backing up diagnostics data and non-volatile SIMOTION data using IT DIAG SIMOTION devices feature pre-configured, standard IT DIAG pages. These pages can be displayed via Ethernet using a commercially available browser. Additionally, you have the option of creating your own HTML pages and incorporating service and diagnostic information.
Page 371 Diagnostics 8.2 Diagnostic data and non-volatile SIMOTION data Table 8- 14 Functions on the "Diagnostic files" HTML page Button Function Create general diagfiles This button saves diagnostic data and non-volatile SIMOTION data in the ...\USER\SIMOTION\HMI\SYSLOG\DIAG directory. HTML files used for diagnostics purposes are not saved. Create html diagfiles This button is used to save HTML diagnostics pages on the data carrier.
Page 372: Additional Service And Diagnostics Options
Diagnostics 8.3 Additional service and diagnostics options Additional service and diagnostics options 8.3.1 SIMOTION Task Profiler application The SIMOTION Task Profiler is a dedicated application installed parallel to SIMOTION SCOUT during SIMOTION SCOUT setup. The Task Profiler can be called in online mode using device diagnostics in SIMOTION SCOUT or the Windows application.
Page 373: Configuration Of Drive-Related I/Os (Without Symbolic Assignment)
Further information and programming examples for configuring drive-related I/Os without symbolic assignment can be found ● At the following Internet address (http://support.automation.siemens.com/WW/view/en/29063656) ● In SIMOTION Utilities & Applications SIMOTION Utilities & Applications is part of the scope of delivery of SIMOTION SCOUT.
Page 374: Local And Global Measuring Inputs
Configuration of drive-related I/Os (without symbolic assignment) A.2 Local and global measuring inputs Local and global measuring inputs Local and global measuring inputs Depending on the used hardware platform, the following local and global measuring inputs are available for the measuring tasks: ●...
Page 375 Configuration of drive-related I/Os (without symbolic assignment) A.2 Local and global measuring inputs Local measuring input Global measuring input Measuring input TO setting: Cyclical measurement D410, D410-2, D4x5, D4x5-2 (terminal (The measurement is activated just X122, X132), CX32, CX32-2, CU310, once and runs cyclically until CU310-2, CU320, CU320-2: deactivated.)
Page 376: Configuring Local Measuring Inputs
Configuration of drive-related I/Os (without symbolic assignment) A.3 Configuring local measuring inputs Configuring local measuring inputs Properties Local measuring inputs are always permanently assigned to an axis (drive). They are configured separately for each drive. The drive and the measuring input input must always be located on the same control unit.
Page 377 Configuration of drive-related I/Os (without symbolic assignment) A.3 Configuring local measuring inputs Table A- 4 Local measuring inputs, configuration of the TO measuringInput Axis measuring system no. Under axis measuring system number, enter the number of the used encoder system (namely, encoder 1, 2 or 3). Encoder system 1 is the default setting.
Page 378 Configuration of drive-related I/Os (without symbolic assignment) A.3 Configuring local measuring inputs SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 379: Standards And Approvals
Standards and approvals General rules CE marking Our products satisfy the requirements and protection objectives of the EC Directives and comply with the harmonized European standards (EN). Electromagnetic compatibility Standards for EMC are satisfied, if the EMC Installation Guideline is observed. SIMOTION products are designed for industrial use in accordance with product standard DIN EN 61800-3, Category C2.
Page 380 Configuration Manual "EMC Installation Guideline". Please note that ultimately it is always the label on the device that provides the decisive information on the compliance with standards. Declaration of conformity The current Declaration of conformity is available on the Internet at Declaration of conformity (http://support.automation.siemens.com/WW/view/en/10805446/134200). SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 381: Simotion D4X5 Device-Specific Notes
Standards and approvals B.2 SIMOTION D4x5 device-specific notes General warning information CAUTION There is a risk of injury or of damage to assets. In hazardous areas, personal injury or damage to assets can occur if plug-in connections are disconnected during operation. Make sure that your system is always de-energized before disconnecting plug-in connections in hazardous areas.
Page 382: Safety Of Electronic Controllers
Standards and approvals B.3 Safety of electronic controllers Safety of electronic controllers Introduction The following remarks relate to fundamental criteria and apply irrespective of the type of controller and the manufacturer. Risk A higher degree of safety standard applies to all applications and situations where there is a risk of material damage or injury to persons if there is a failure.
Page 383 Standards and approvals B.3 Safety of electronic controllers 3. Hazardous shock voltages caused by, for example: – Component malfunctions – Influence of electrostatic charging – Induction of voltages in moving motors – Operating and/or ambient conditions not within the scope of the specification –...
Page 384 Standards and approvals B.3 Safety of electronic controllers SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 385: Esd Guidelines
ESD guidelines ESD definition What does ESD mean? All electronic modules are equipped with highly integrated modules or components. Because of the technology used, these electronic components are very sensitive to overvoltages and thus to discharge of static electricity. The acronym ESD has become the established designation for such Electrostatic Sensitive Devices.
Page 386: Electrostatic Charging Of Individuals
ESD guidelines C.2 Electrostatic charging of individuals Electrostatic charging of individuals Any person who is not conductively connected to the electrical potential of the environment can accumulate an electrostatic charge. This figure indicates the maximum electrostatic charges that can accumulate on an operator when he comes into contact with the indicated materials.
Page 387: Basic Measures For Protection Against Discharge Of Static Electricity
ESD guidelines C.3 Basic measures for protection against discharge of static electricity Basic measures for protection against discharge of static electricity Ensure sufficient grounding When working with electrostatic sensitive devices, make sure that the you, your workstation, and the packaging are properly grounded. This prevents the accumulation of static electricity.
Page 388 ESD guidelines C.3 Basic measures for protection against discharge of static electricity SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...
Page 389: Index
Index On the side of the line module, 35 With spacers, 29 Controller optimization, 277 Automatic position controller setting, 275 Automatic speed controller setting, 274 Active setting Function generator, 277 PG/PC, 130 Measuring functions, 277 Automatic configuration Trace, 277 Drive unit, 188 cULus Approval, 379 Automatic controller setting CX32-2...
Page 390 Index Backing up using IT DIAG, 370 Backing up via IT DIAG button, 361, 363 Global measuring inputs D4x5-2, 374 Data storage, 366 Guideline Digital I/O ESD, 385 Wiring, 58 Distributed I/O systems, 19 DMC20/DME20 Creating, 269 Properties, 268 Hardware DP cycle, 125 Configuring, 192 PROFINET, 145...
Page 391 Index Project, 181 Restoring, 218 To file system, 183 To the target system, 341 Local measuring inputs D4x5-2, 374 Parameters, 376 Offline configuration Overview, 159 Procedure, 159 Requirement, 159 Maintenance Onboard I/Os of the D4x5-2 Overview, 309 Configuration overview, 257 Measuring input Overview, 255 Configuration, 373...
Page 392 Index Transmission rate, 129 SIMOTION D PROFINET System overview, 13 Cable types, 76 SIMOTION D4x5-2 Cabling, 74 Hardware components, 15 Diagnostics via LED displays, 347 Installing, 27 DP cycle, 145 Possible applications, 14 PROFINET IO Removal and installation, 314 Definitions, 138 Software components, 17 Using a second interface, 149 User memory concept, 89...
Page 393 Index Transmission rate Adapting, 129 UL certification, 379 Unit data Backing up, 320 Upgrading Overview of the options, 311 User data Deleting, 288 Loading, 283 User memory concept, 89 Backup time, 91 Fan/battery module, 91 Non-volatile data, 90 Volatile data, 93 Variables Backing up, 320 Volatile data, 93...
Page 394 Index SIMOTION D4x5-2 Commissioning and Hardware Installation Manual, 02/2012...

This manual is also suitable for:

Simotion d425-2 Simotion d435-2 Simotion d445-2 Simotion d455-2

Siemens SIMOTION D4 5-2 Series Commissioning And Hardware Installation Manual

Quick Links

Related Manuals for Siemens SIMOTION D4 5-2 Series

Summary of Contents for Siemens SIMOTION D4 5-2 Series