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Sony PFV-SP3300 Maintenance Manual
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Sony PFV-SP3300 Maintenance Manual

Signal processing unit, backup power supply unit
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SIGNAL PROCESSING UNIT
PFV-SP3300
BACKUP POWER SUPPLY UNIT
HK-PSU03
MAINTENANCE MANUAL
1st Edition
Serial No. 10001 and Higher (PFV-SP3300)
Serial No. 10001 and Higher (HK-PSU03)

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  • Page 1 SIGNAL PROCESSING UNIT PFV-SP3300 BACKUP POWER SUPPLY UNIT HK-PSU03 MAINTENANCE MANUAL 1st Edition Serial No. 10001 and Higher (PFV-SP3300) Serial No. 10001 and Higher (HK-PSU03)
  • Page 2 Ce manual est destiné uniquement aux personnes compétentes en charge de l’entretien. Afin de réduire les risques de décharge électrique, d’incendie ou de blessure n’effectuer que les réparations indiquées dans le mode d’emploi à moins d’être qualifié pour en effectuer d’autres. Pour toute réparation faire appel à une personne compétente uniquement. PFV-SP3300...

  • Page 3: Table Of Contents

    Electrical Parts List ..................2-4 2-4. Power Cords List ..................2-7 2-5. Optional Fixtures List ................. 2-7 3. Semiconductor Pin Assignments 4. Circuit Description and Overall Block Diagram 4-1. Circuit Description ..................4-1 4-2. Overall Block Diagram ................4-2 1 (E) PFV-SP3300...
  • Page 4 5. Schematic Diagrams CN-2122 ....................5-1 IF-828 ....................5-2 MB-915 ....................5-5 Frame Wiring .................... 5-8 6. Board Layouts CN-2122 ....................6-1 IF-828 ....................6-2 MB-915 ....................6-3 2 (E) PFV-SP3300...

  • Page 5: Manual Structure

    Manual Structure Purpose of this manual This manual is the maintenance manual of Signal Processing Unit PFV-SP3300 and Backup Power Supply Unit HK-PSU03. This manual is intended for use by trained system and service engineers, and describes the information of maintenance and detailed service.

  • Page 6: Related Manuals

    This manual describes the notes on operating, the locations and functions of parts, and controls of PFV-SP3300..Installation Manual (Supplied with PFV-SP3300) This manual describes the information on installing the PFV-SP3300 and HK- PSU03..“Semiconductor Pin Assignments” CD-ROM (Available on request) This “Semiconductor Pin Assignments”...

  • Page 7: Service Overview

    IF-828 board from the wall outlets. Power supply unit A MB-915 board Front panel Loosen the four screws fully, then remove the front panel. Screws (with stoppers) Power supply unit B (HK-PSU03) Front panel Screws (with stoppers) 1-1 (E) PFV-SP3300...

  • Page 8: Status Indicators

    Abnormality occurs High in the fan of power supply unit A. Abnormality occurs High High High High High in power supply unit A. The switch of power supply unit A High High High High High is turned off. 1-2 (E) PFV-SP3300...
  • Page 9 High High power supply units A and B. The switches of power supply units High High High High High A and B are turned off. Low: The open collector is ON. High: The open collector is OFF. 1-3 (E) PFV-SP3300...

  • Page 10: Replacement Of Power Supply Unit

    Status indicator 4. Install the new switching regulator in the reverse order of steps 1 and 2. 2. Install a new fan assembly to the PFV-SP3300 with Make sure that the status indicator on the front panel lights the two screws.

  • Page 11: Replacement Of Dc Fan

    3. Turn the board lever in the direction of the arrow 1, 4. Install a new DC fan in the reverse order of steps 1 to 3. then pull out the board toward you. Be careful not to interpose the harness when installing the board bracket. Board lever 1-5 (E) PFV-SP3300...

  • Page 12: Connector Panel

    B 3x5 IF-828 board 5. Install the board retainer. 6. Install the front panel. 2. Install a new IF-828 board to the PFV-SP3300 with the two screws. 1-6-2. Connector Panel 1. Loosen the two screws, then remove the connector panel.

  • Page 13: Replacement Of Ic Link

    For connector panel Removal This section describes how to install and remove the EX- 833 and EX-834 boards in and from the PFV-SP3300. 1. Pull out the extended board from the EX-833 board. 2. Pull out the EX-833 board from the slot.
  • Page 14 1-8. Extension Board Installation (Connector board) Removal 1. Turn off the power switches of PFV-SP3300. 1. Loosen the two screws, then pull out the extended 2. Remove the board to be extended. (Refer to Section 1-6-2.) board from the EX-834 board.

  • Page 15: Spare Parts

    Therefore, specified parts should be used in the case of replacement. 2. Standardization of Parts Some repair parts supplied by Sony differ from those used for the unit. These are because of parts common- ality and improvement. Parts list has the present standardized repair parts.

  • Page 16: Exploded Views

    3-650-537-00 o WASHER (PLA) 3-733-690-01 s SCREW +B 4X6 3-200-188-01 o FRAME, OUTER 3-624-859-02 o BRACKET, PANEL 7-682-546-04 s SCREW +B3X5 7-682-562-04 s SCREW +B4X10 3-625-953-02 o BRACKET(3U),RACK MOUNT 3-625-955-01 o DUMMY PANEL(3U),POWER 3-628-313-01 o FILTER(3U) 3-629-381-01 o PLATE,TOP PFV-SP3300...
  • Page 17 7-682-575-04 s SCREW +B5X10 1-698-873-11 s FAN, DC 7-682-661-01 s SCREW,+PS 4X8 1-960-173-11 o HARNESS (WITH INLET) 7-682-948-09 s SCREW +PSW 3X8 2-068-008-00 s WASHER 7-688-004-11 o WASHER W4, MIDDLE 2-241-803-00 o HANDLE 3-629-388-01 o PANEL,REAR 3-629-391-02 o PANEL(BLANK),CN PFV-SP3300...

  • Page 18: Electrical Parts List

    1-793-324-11 o CONNECTOR, COAXIAL (BNC TYPE) CN102 1-793-324-11 o CONNECTOR, COAXIAL (BNC TYPE) CN201 1-793-324-11 o CONNECTOR, COAXIAL (BNC TYPE) CN202 1-793-324-11 o CONNECTOR, COAXIAL (BNC TYPE) CN301 1-793-324-11 o CONNECTOR, COAXIAL (BNC TYPE) CN401 1-764-642-11 o CONNECTOR,D-SUB 15P D101 8-719-820-41 s DIODE 1SS302 PFV-SP3300...
  • Page 19 1-218-684-11 s RESISTOR,CHIP 470 1/16W (1608) R502 1-218-614-11 s RESISTOR CHIP 10/1W (5331) R104 1-218-708-11 s RESISTOR,CHIP 4.7K 1/16W(1608) R105 1-218-692-11 s RESISTOR,CHIP 1.0K 1/16W(1608) RB401 1-233-270-11 o RESISTOR, NETWORK (8 GANG) 10K RB402 1-239-998-11 s RESISTOR, CHIP NETWORK 100 PFV-SP3300...
  • Page 20 1-234-078-11 s RES, CHIP NETWORK 47 RB120 1-234-078-11 s RES, CHIP NETWORK 47 RB121 1-234-078-11 s RES, CHIP NETWORK 47 RB122 1-234-078-11 s RES, CHIP NETWORK 47 RB123 1-234-078-11 s RES, CHIP NETWORK 47 RB124 1-234-078-11 s RES, CHIP NETWORK 47 PFV-SP3300...

  • Page 21: Power Cords List

    A-8327-356-A s EXTENSION BOARD, EX-833 (TO CN2/MB-915 BOARD) (For main board) (TO AC INLET:for B) A-8327-357-A s EXTENSION BOARD, EX-834 (For connector board) HN003 ------------ HARNESS (TO CN2/CN-2122 BOARD) 1-561-515-00 o CONNECTOR HOUSING (3P) 3pcs 1-560-372-00 o TERMINAL, PRESS (TO FAN) PFV-SP3300...
  • Page 23 In addition, for semiconductors with ID Nos., refer to the separate CD-ROM titled “Semiconductor Pin Assignments” (Sony Part No. 9-968-546-xx) that allows searching for parts by semiconductor type or ID No. The semiconductors in the manual or on the CD-ROM are listed by equivalent types.
  • Page 24 INPUT/ GCLK1 GCLR 4 - 9, 24 - 29, 12 - 14, 31 - 34, 16 - 21 36 - 41 CONTROL MACROCELL MACROCELL CONTROL BLOCK (1 - 16) (17 - 32) BLOCK ABOVE DIAGRAM SHOWS CONDITIONS BEFORE PROGRAMMING PFV-SP3300...

  • Page 25: Circuit Description And Overall Block Diagram

    A REMOTE (S-BUS) signal passes through the board and is distributed to each optional board via the MB-915 board. PLD (IC401) receives the overcurrent (IC403) status of power units (A and B), a fan, and optional boards, processes it, and outputs it to the STATUS OUT connector. PFV-SP3300...

  • Page 26: Overall Block Diagram

    ADDRESS BUS CN401 DATA BUS PARALLEL STATUS OUT SERIAL BUS IC403 REF-A, REF-B, S-BUS OVERLOAD ERR, WAR, POWER SENSOR IC404 IC501 REGULATOR 12V→8V PS-B STS, LED IC502 REGULATOR 12V→5V SWITCHING SWITCHING REGULATOR REGULATOR Overall AC IN A AC IN B PFV-SP3300...
  • Page 27 CN-2122 Section 5 Schematic Diagrams PFV-SP3300 (SY): S/N 10001 and Higher Index Board Name Function Page CN-2122 FAN Connector Board FAN12V IF-828 Interface Board +12V +12V MB-915 Motherboard FANFAIL Frame Wiring — 2.0A/72V FANFAIL KOA CCP2E50 FAN12V FAN12V FANFAIL FANFAIL CN-2122 BOARD NO.
  • Page 28 IF-828 (1/2) IF-828 (1/2) PFV-SP3300 (SY): S/N 10001 and Higher IC103 SN74LV123APWR (1/3) R114 C103 47uF C102 0.1uF R112 C112 330k C104 C110 0.22uF 0.1uF 0.1uF IC102 REF-A DET R101 R104 IC101 CN101 4.7k LM1881MX AD8055ART-REEL7 L101 R105 TP101 10nH...
  • Page 29 IF-828 (2/2) IF-828 (2/2) C412 0.1uF PFV-SP3300 (SY): S/N 10001 and Higher RB401 CN401 Q401 FB401 I/O 1 FB402 DTC124EKA-T146 I/O_1 I/O 2 FB403 I/O 3 FB404 I/O 4 FB405 I/O 5 FB406 Q402 I/O 6 FB407 DTC124EKA-T146 C405 C406...
  • Page 30 MB-915 (1/2) MB-915 (1/2) PFV-SP3300 (SY): S/N 10001 and Higher CN011 CN021 CN031 AD/CS AD/CS AD/CS INT1 INT2 INT3 VCK4+ VCK4- VCK4+ VCK4- VCK4+ VCK4- CN012 CN022 CN032 SPARE#12A SPARE#12B SPARE#12D SPARE#12E SPARE#12A SPARE#12B SPARE#12D SPARE#12E SPARE#34A SPARE#34B SPARE#34D SPARE#34E...
  • Page 31 SLOT-ON_11 REF-A REF-B SERIAL-C- S-BUS SLOT-ON_12 REF-A ERROR WARNING POWER-CK ERROR WARNING POWER-CK ERROR WARNING POWER-CK +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V +12V MB-915 (1/2) BOARD NO. 1-679-668-11 LOT NO. 081- PFV-SP3300...
  • Page 32 MB-915 (2/2) MB-915 (2/2) PFV-SP3300 (SY): S/N 10001 and Higher CN131 CN141 CN151 AD/CS AD/CS AD/CS INT13 INT14 INT15 VCK1+ VCK1- VCK1+ VCK1- VCK1+ VCK1- CN132 CN142 CN152 SPARE#1314A SPARE#1314B SPARE#1314D SPARE#1314E SPARE#1314A SPARE#1314B SPARE#1314D SPARE#1314E SPARE#1516A SPARE#1516B SPARE#1516D SPARE#1516E...
  • Page 33 001,002 0.1uF 001,002 001,002 001,002 001,002 001,002 RB119 001,002 001,002 001,002 001,002 SERIAL-A+ RB120 001,002 R109 001,002 001,002 SERIAL-A- 001,002 001,002 001,002 SERIAL-B+ R110 001,002 SERIAL-B- 001,002 SERIAL-C+ R112 001,002 SERIAL-C- MB-915 (2/2) BOARD NO. 1-679-668-11 LOT NO. 081- PFV-SP3300...
  • Page 34 *2 CN-2122 BOARD *3 IF-828 BOARD CN011 CN021 CN151 CN161 CN171 CN031-CN141 CN012 CN022 CN152 CN162 CN172 CN032-CN142 MB-915 CN163 CN173 No.1 No.2 No.3-No.14 No.15 No.16 No.17 SLOT SLOT SLOT SLOT SLOT SLOT SWITCHING REGULATOR SWITCHING REGULATOR Frame Wiring PFV-SP3300...
  • Page 35 CN-2122 Section 6 Board Layouts Index —————————————————————— Board Name Function Page CN-2122 (1-679-666-11) —————————————————————— CN-2122 FAN Connector Board IF-828 Interface Board MB-915 Motherboard PFV-SP3300 (SY) : S/N 10001 and Higher CN-2122 -A SIDE- SUFFIX: -11 PFV-SP3300...
  • Page 36 IF-828 IF-828 IF-828 IF-828 PFV-SP3300 (SY) : S/N 10001 and Higher -A SIDE- -B SIDE- SUFFIX: -11 SUFFIX: -11 —————————————————————— IF-828 (1-679-667-11) —————————————————————— C100 C411 FB301 Q201 R212 RB401 C101 C412 FB401 Q401 R213 RB402 FB402 R214 RB403 C102 C413...
  • Page 37 RB109 RB108 RB101 CN301 CN302 CN351 CN352 CN353 R108 R107 CN401 CN402 CN451 CN452 CN453 RB123 RB124 MB-915 -A SIDE- SUFFIX: -11 PFV-SP3300 (SY) : S/N 10001 and Higher MB-915 -B SIDE- SUFFIX: -11 Location list : Next page PFV-SP3300...
  • Page 38 CN162 CN163 CN171 CN172 CN173 CN301 CN302 CN351 CN352 CN353 CN401 CN402 CN451 CN452 CN453 CN501 * C2 R101 R102 R103 R104 R105 R106 R107 R108 R109 R110 R111 R112 RB101 RB102 RB103 RB104 Board layouts : Previous page PFV-SP3300...
  • Page 39 20 V AC range are suitable. (See Fig. A) To Exposed Metal Parts on Set 0.15 µ F 1.5 k Z voltmeter (5.25V) Earth Ground Fig A. Using an AC voltmeter to check AC leakage. PFV-SP3300...
  • Page 40 HK-PSU03 (SY) Printed in Japan Sony Corporation PFV-SP3300 (SY) J, E 2000. 11 22 Communication System Solutions Network Company 9-967-926-01 ©2000...

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