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Service Manual Finisher, Sorter, DeliveryTray 3 Way Unit-A1 Oct 25 2004...
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When changes occur in applicable products or in the contents of this manual, Canon will release technical information as the need arises. In the event of major changes in the contents of this manual over a long or short period, Canon will issue a new edition of this manual.
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Introduction Symbols Used This documentation uses the following symbols to indicate special information: Symbol Description Indicates an item of a non-specific nature, possibly classified as Note, Caution, or Warning. Indicates an item requiring care to avoid electric shocks. Indicates an item requiring care to avoid combustion (fire). Indicates an item prohibiting disassembly to avoid electric shocks or problems.
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Introduction The following rules apply throughout this Service Manual: 1. Each chapter contains sections explaining the purpose of specific functions and the relationship between electrical and mechanical systems with reference to the timing of operation. In the diagrams, represents the path of mechanical drive; where a signal name accompanies the symbol , the arrow indicates the direction of the electric signal.
Chapter 2 2.1 Basic Construction 2.1.1 Basic Construction 0007-6133 The following shows the major components of the extension delivery kit: [10] F-2-1 [1] No. 2 delivery motor [2] No. 3 delivery motor [3] Duplex inlet sensor [4] No. 3 delivery sensor [5] Extension delivery kit controller PCB [6] No.
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The following is a diagram showing the drive system of the extension delivery kit: PS4A Reversal guide No. 3 delivery slot No. 2 delivery slot PS2A PS1A PS5A No. 1 delivery slot PS3A F-2-2 T-2-1 Notation Name No. 2 delivery motor No.
Chapter 2 2.2 Basic Operation 2.2.1 Delivery to the No. 1 Delivery Slot 0007-6136 The following shows the sequence of operation used to discharge paper to the No. 1 delivery slot: 1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of the paper reaches the fixing outlet sensor (PS13), the No.
Chapter 2 2.2.2 Delivery to the No. 2 Delivery Slot 0007-6137 The following shows the sequence of operation used to discharge paper to the No. 2 delivery slot. 1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of the paper reaches the fixing outlet sensor (PS13), the No.
Chapter 2 2.2.3 Delivery to the No. 3 Delivery Slot 0007-6138 The following shows the sequence of operation used to discharge paper to the No. 3 delivery slot: 1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of the paper reaches the fixing outlet sensor (PS13), the No.
Chapter 2 2.2.4 Movement of Paper in Duplex Mode 0007-6139 The following shows the sequence of operation used to move paper in duplex mode (copy or print): 1) Paper arrives from the delivery slot of the host machine. A specific period of time after the leading edge of paper reaches the fixing outlet sensor (PS13), the No.
Chapter 2 2.3 Detecting Jams 2.3.1 Arrangement of Sensors 0007-6140 The following shows the sensors used to check for jams in the extension delivery kit: PS4A PS5A PS1A PS14 PS3A F-2-12 2.3.2 Delay Jam 0007-6141 The machine will identify a delay jam if any of the foregoing sensors does not go on within a specific period of time. The following sensors are used to check for jams: T-2-2 Notation...
Chapter 2 2.3.3 Stationary Jam 0007-6142 The machine will identify a stationary jam if any of the following sensors does not go off within a specific period of time after it has gone on. The following sensors are used to check for jams: T-2-3 Notation Name...
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Contents Contents 3.1 Removing from the Host Machine ........................3- 1 3.1.1 3 Way Unit ..............................3- 1 3.1.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover ......... 3- 1 3.1.1.2 Removing the Right Cover (rear) ......................3- 1 3.1.1.3 Removing the Right Door ........................
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Contents 3.4 Electrical System .............................3- 27 3.4.1 Delivery Sensor 2 .............................3- 27 3.4.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover .......3- 27 3.4.1.2 Removing the Right Cover (rear) ......................3- 27 3.4.1.3 Removing the Right Door........................3- 27 3.4.1.4 Removing the Extension Delivery Kit....................3- 28 3.4.1.5 Removing the No.
Chapter 3 3.1 Removing from the Host Machine 3.1.1 3 Way Unit 3.1.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6317 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper F-3-2 cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension Attaching the Right Door delivery unit [2] from the right door. 1) Match the hinge [1] found at the bottom of the right door against the lug. 2) Engage the hinge [2] found on the top of the right door with the hook found on the side plate.
Chapter 3 3.1.1.4 Removing 6) Detach the extension delivery kit [1] from the host machine. Extension Delivery Kit 0007-7919 1) Free the harness [2] front the cable clamp [3], and remove the 2 re-use bands [4]. 2) Disconnect the connector [1] from the terminal of the host machine.
Chapter 3 3.2 Drive System 3.2.1 Delivery Motor 2 3.2.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6151 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-16 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-19 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
Chapter 3 3.2.1.5 Removing the No. 2 5) Remove the 2 screws [2], and close the extension delivery kit. Delivery Motor 0007-6154 1) Remove the screw [1], and detach the cover [2]. 2) Disconnect the connector [3], and remove the 2 screws [4];...
Chapter 3 3.2.2.2 Removing the Right 2) Remove the screw [1], and detach the fixing plate [2]. Cover (rear) 0007-6171 1) Open the pedestal right door [1]. (if equipped with a 2-Cassette Pedestal-Y2) 2) Open the right lower door [2]. 3) Remove the 5 screws [3], and detach the right cover (rear) [4].
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Chapter 3 5) While freeing the hinge assembly [2], detach the remove the 2 re-use bands [4]. right door. 2) Disconnect the connector [1] from the terminal of the host machine. F-3-30 Attaching the Right Door F-3-32 1) Match the hinge [1] found at the bottom of the right door against the lug.
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Chapter 3 3.2.2.5 Removing the No. 3 Delivery Motor 0007-6160 1) Disconnect the connector [1], and remove the 2 screws [2]; then, detach the No. 3 delivery motor [3]. F-3-35...
Chapter 3 Document Feeding System 3.3.1 Delivery Roller 2 3.3.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6161 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper F-3-37 cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-40 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-43 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
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Chapter 3 5) Remove the 2 screws [2], and close the extension 2) Disconnect the connector [1], and free the harness delivery kit. from the cable guide. F-3-45 F-3-48 6) Detach the extension delivery kit [1] from the host 3) Remove the E-ring [1]. machine.
Chapter 3 5) Remove the 3 E-rings [1], gear [2], and 2 bushings 3) Remove the screw [3], and detach the inside upper [3]; then, detach the No. 2 delivery roller [4]. cover [4]. F-3-51 F-3-54 3.3.2.2 Removing the Right Cover (rear) 0007-6173 1) Open the pedestal right door [1].
Chapter 3 3.3.2.3 Removing the Right Door 0007-9325 1) Open the right door. F-3-59 5) While freeing the hinge assembly [2], detach the right door. F-3-56 2) Remove the screw [1], and detach the fixing plate [2]. F-3-60 Attaching the Right Door 1) Match the hinge [1] found at the bottom of the right door against the lug.
Chapter 3 delivery kit. F-3-63 6) Detach the extension delivery kit [1] from the host machine. F-3-61 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first. 3.3.2.4 Removing Extension Delivery Kit F-3-64 0007-6175 1) Free the harness [2] front the cable clamp [3], and...
Chapter 3 3.3.3.2 Removing the Right 2) Slide the reversing roller [1] to the left to shift it down toward the front. Remove the E-ring [2] and the Cover (rear) 0007-6200 gear to detach the reversing roller [1]. 1) Open the pedestal right door [1]. (if equipped with a 2-Cassette Pedestal-Y2) 2) Open the right lower door [2].
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Chapter 3 2) Remove the screw [1], and detach the fixing plate [2]. F-3-73 Attaching the Right Door F-3-70 1) Match the hinge [1] found at the bottom of the right door against the lug. 3) Remove the joint shaft [1], and free the extension 2) Engage the hinge [2] found on the top of the right delivery unit [2] from the right door.
Chapter 3 3.3.3.4 Removing 6) Detach the extension delivery kit [1] from the host machine. Extension Delivery Kit 0007-6183 1) Free the harness [2] front the cable clamp [3], and remove the 2 re-use bands [4]. 2) Disconnect the connector [1] from the terminal of the host machine.
Chapter 3 3) Free the cable from the 8 wire saddles [1], and detach the re-use band [2]. F-3-82 F-3-80 6) Remove the 2 screws [1], and detach the No. 3 delivery frame [2]. When pulling out the joint pin, hold the No. 2 delivery assembly in place with your hand so that the assembly will not tumble down.
Chapter 3 3.3.4 Duplexing Inlet Roller 3.3.4.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6185 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-89 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-92 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
Chapter 3 5) Remove the 2 screws [2], and close the extension delivery kit. F-3-94 6) Detach the extension delivery kit [1] from the host machine. F-3-97 3.3.5 Inlet Roller 3.3.5.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6189 F-3-95...
Chapter 3 3.3.5.2 Removing the Right 2) Remove the screw [1], and detach the fixing plate [2]. Cover (rear) 0007-6201 1) Open the pedestal right door [1]. (if equipped with a 2-Cassette Pedestal-Y2) 2) Open the right lower door [2]. 3) Remove the 5 screws [3], and detach the right cover (rear) [4].
Chapter 3 5) While freeing the hinge assembly [2], detach the remove the 2 re-use bands [4]. right door. 2) Disconnect the connector [1] from the terminal of the host machine. F-3-104 Attaching the Right Door F-3-106 1) Match the hinge [1] found at the bottom of the right door against the lug.
Chapter 3 3.3.5.5 Removing the Inlet 4) Remove the No. 1 delivery flapper [1] and the spring [2]. Roller 0007-6195 1) Open the extension delivery kit. F-3-109 2) Remove the 2 screws [1], and detach the cover [2]. F-3-112 5) Remove the 3 screws [1], and detach the cover [2]. F-3-110 3) Remove the solenoid lever [1].
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Chapter 3 6) Remove the 2 E-rings [1] and the 2 bushings [2]; then, detach the inlet roller [3]. F-3-114 F-3-115 3-26...
Chapter 3 3.4 Electrical System 3.4.1 Delivery Sensor 2 3.4.1.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6197 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-120 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-123 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
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Chapter 3 5) Remove the 2 screws [2], and close the extension delivery kit. F-3-128 F-3-125 3) Remove the solenoid lever [1]. 6) Detach the extension delivery kit [1] from the host machine. F-3-126 F-3-129 3.4.1.5 Removing the No. 2 4) Remove the No.
Chapter 3 3.4.2.3 Removing the Right Door 0007-9330 1) Open the right door. F-3-139 5) While freeing the hinge assembly [2], detach the right door. F-3-136 2) Remove the screw [1], and detach the fixing plate [2]. F-3-140 Attaching the Right Door 1) Match the hinge [1] found at the bottom of the right door against the lug.
Chapter 3 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first. 3.4.2.4 Removing Extension Delivery Kit 0007-6211 1) Free the harness [2] front the cable clamp [3], and remove the 2 re-use bands [4]. F-3-144 2) Disconnect the connector [1] from the terminal of the host machine.
Chapter 3 3.4.3 Reversal Sensor 3.4.3.1 Removing the Inside Delivery Tray, Reversal Guide, and Inside Upper Cover 0007-6217 1) Remove the inside delivery tray [1]. 2) Remove the reversing guide [2]. 3) Remove the screw [3], and detach the inside upper cover [4].
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Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-150 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-153 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
Chapter 3 3.4.4.3 Removing the Right Door 0007-9332 1) Open the right door. F-3-163 5) While freeing the hinge assembly [2], detach the right door. F-3-160 2) Remove the screw [1], and detach the fixing plate [2]. F-3-164 Attaching the Right Door 1) Match the hinge [1] found at the bottom of the right door against the lug.
Chapter 3 delivery kit. F-3-167 6) Detach the extension delivery kit [1] from the host machine. F-3-165 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first. 3.4.4.4 Removing Extension Delivery Kit F-3-168 0007-6224 1) Free the harness [2] front the cable clamp [3], and...
Chapter 3 3) Remove the joint shaft [1], and free the extension delivery unit [2] from the right door. F-3-174 4) Disconnect the connector [1], and remove the reuse band [2]; then, remove the 2 screws (M4x8; RS tightening). F-3-177 When tightening the 2 screws used to fix the hinge in place, be sure to close the right door first.
Chapter 3 3.4.6 Delivery Solenoid 1 5) Remove the 2 screws [2], and close the extension delivery kit. 3.4.6.1 Removing the No. 1 Delivery Solenoid 0007-6233 1) Open the right door, and open the No. 2 delivery assembly [1]; then, remove the 2 screws [2], and detach the cover [3].
Chapter 3 3) Pull out the solenoid [1], and disconnect the connector [2]; then, detach the solenoid [1]. F-3-186 3.4.8 Delivery Solenoid 3 F-3-184 3.4.7 Delivery Solenoid 2 3.4.8.1 Removing the No. 3 Delivery Solenoid 0007-6235 3.4.7.1 Removing the No. 2 1) Open the right door, and remove the joint pin [1].
Chapter 3 3.4.9.2 Removing the Right 3) Disconnect the connector [1], and remove the 2 screws [2]; then, detach the No. 3 delivery solenoid Cover (rear) 0007-6321 [3]. 1) Open the pedestal right door [1]. (if equipped with a 2-Cassette Pedestal-Y2) 2) Open the right lower door [2].
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Chapter 3 2) Remove the screw [1], and detach the fixing plate 5) While freeing the hinge assembly [2], detach the [2]. right door. F-3-195 F-3-192 Attaching the Right Door 3) Remove the joint shaft [1], and free the extension 1) Match the hinge [1] found at the bottom of the right delivery unit [2] from the right door.
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Chapter 3 3.4.9.4 Removing 6) Detach the extension delivery kit [1] from the host machine. Extension Delivery Kit 0007-6322 1) Free the harness [2] front the cable clamp [3], and remove the 2 re-use bands [4]. 2) Disconnect the connector [1] from the terminal of the host machine.
The 3-Way Unit-A1 does not have parts that require periodical replacement. 4.1.2 Durables 4.1.2.1 Durables 0007-6244 The 3-Way Unit-A1 does not have parts that are designated as durables. 4.1.3 Periodical Servicing 4.1.3.1 Scheduled Servicing 0007-6245 The 3-Way Unit-A1 does not have parts that require scheduled servicing.
Chapter 4 4.2 Outline of Electrical Components 4.2.1 Electrical Components 0008-0296 T-4-1 Extension Notation Name Description Parts No. controller code detects paper in the No. 2 PS1A No. 2 delay sensor FH7-7312 J744 xx09 delivery path No. 2 delivery tray full detects the state (full) of PS2A FH7-7312...
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Chapter 4 T-4-2 Extension delivery PART- Notation Name Description Parts No. controller No. 2 delivery motor drives the No. 2 delivery roller FH5-1108 J743 MTR>14 drives the reversing roller, No. 3 motor duplex inlet roller, and No. 3 FH5-1021 J743 MTR>15 delivery roller No.