LG 65UH615 Series Service Manual

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LED TV

SERVICE MANUAL

CHASSIS : UA65R

MODEL : 65UH615*

MODEL :

CAUTION

BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : MFL69413322 (1607-REV01)

65UH6030

Internal Use Only

65UH615*-U*

65UH6030-UC

Summary of Contents for LG 65UH615 Series

Page 1 Internal Use Only LED TV SERVICE MANUAL CHASSIS : UA65R MODEL : 65UH615* 65UH615*-U* MODEL : 65UH6030 65UH6030-UC CAUTION BEFORE SERVICING THE CHASSIS, READ THE SAFETY PRECAUTIONS IN THIS MANUAL. P/NO : MFL69413322 (1607-REV01)
Page 2 BLOCK DIAGRAM .................. 26 EXPLODED VIEW .................. 34 DISASSEMBLY..................35 SCHEMATIC CIRCUIT DIAGRAM ........... APPENDIX TROUBLE SHOOTING GUIDE ..........APPENDIX - 2 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 3 An other abnormality exists that must be corrected before the receiver is returned to the customer. - 3 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 5 1. Clip each fuse or resistor lead at top of the circuit board hollow stake. 2. Securely crimp the leads of replacement component around notch at stake top. - 5 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 6 Rear (1EA), USB Input(3EA) EMF, DivX HD, For SVC (download) Side(1)/Rear(2) :JPEG, MP3, DivX HD (Exception, UA65S: USB 1EA) - 6 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 7 AC100 ~ 240V, 50/60Hz Display Colors 1.07 B (10-bit) 1.07G colors (8-bit+FRC) V580DJ2-KS5 1.067G V500DJ2-KS5 Surface Treatment Hard coating (2H), Anti-glare - 7 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 8 297.00 Only UD Model 3840*2160 297.00 Only UD Model 4096*2160 53.95 23.97 Only UD Model 4096*2160 Only UD Model - 8 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 9 4096*2160 61.43 29.97 296.703 UDTV 2160P 4096*2160 67.5 30.00 UDTV 2160P 4096*2160 59.94 UDTV 2160P 4096*2160 60.00 UDTV 2160P - 9 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 10 29.976 / 30.00 148.35/148.5 Side-by-side(Full) (HDTV 1080P) 67.43 / 67.5 59.94 / 60 148.35/148.50 Top-and-Bottom Primary(HDTV 1080P) Side-by-side(half) Secondary(HDTV 1080P) - 10 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 11 Top & Bottom(half), Side by Side(half), Port3 Only Others 640*350 2D to 3D, 720*400 Side by Side(half), Top & Bottom 640*480 800*600 1152*864 - 11 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 12 3D input proposed mode 1080P 33.75 Side by Side(Half), Top & Bottom, Checker Board, MPO(Photo) 2160p 67.5 MPO(Photo), JPS(Photo) - 12 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 13 **Remark: 3D Input mode Side by Side Top & Bottom Checkerboard Single Frame Frame Packing Line Column Sequential Interleaving Interleaving LLLLL - 13 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 14 ▪ xb 00 06 [Change input source to RGB(1024*768)] ▪ ad 00 10 [Adjust 1920*1080 RGB] ▪ aa 00 90 End adj. - 14 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 15 (1) Play the LAN Port Test PROGRAM. (2) Input IP set up for an inspection to Test Program. * IP Number : 12.12.2.2. - 15 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 16 C. Serial number D/L must be conformed when it is produced in production line, because serial number D/L is mandatory by D-book 4.0 - 16 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 17 : ‘2016’ -> ‘1A' / HDMI3 / HDMI4 are Writing and display OK or NG. ⓓ Model Name(Hex): LGTV For HDMI EDID ⓔ Checksum(LG TV): Changeable by total EDID data. DVI-D to HDMI or HDMI to HDMI ⓕ Vendor Specific(HDMI) 5.2.4.1. EDID...
Page 20 00 7C 2D ONLY HDMI1 0x9F, 0x11 0x9F, 0XB6 HDMI2 0x9F, 0x01 0x9F, 0XA6 HDMI3 0x9F, 0xF1 0x9F, 0x96 - 20 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 21 RS -232C Pat t ern Generat o r Signal Source * If TV internal pattern is used, not needed - 21 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 22 Gain adj.(internal white pattern) Gain adj. completed Offset adj.(internal white pattern) Offset adj. completed End White Balance adj. (internal pattern disappears ) - 22 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 23 Coordinate Mode Temp △uv Cool 0.271±0.002 0.270±0.002 13000K 0.0000 Medium 0.286±0.002 0.289±0.002 9300K 0.0000 Warm 0.313±0.002 0.329±0.002 6500K 0.0000 - 23 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 24 ▪ After final inspection, press In-Stop key of the Adj. R/C and check that the unit goes to Stand-by mode. - 24 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 25 (2) Select "Tool Option 1" and Push “OK” button. (3) Punch in the number. (Each model has their number.) - 25 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 28 IC2301 0.02A 0.2A 1.8V eMMC 0.6A 1.2V Tuner 2A TJ2132 0.4A TUNER Panel LNB(EU option) 13.2V Audio 20W 2ch - 28 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 34 Shock, Fire, or other Hazards. Do not modify the original design without permission of manufacturer. - 34 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 35 : M3*5.5 18EA : M4*10 2EA *SCREW TORQUE : 5 ~ 7Kgf .cm 2. Disassemble the B/C - Remove the B/C - 35 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 36 3. Disassemble Speaker Remove the Speaker 4. Disassemble the screw in bottom bracket : M3*5.5 2EA Remove the Bottom bracket - 36 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 37 5. Disassemble the screw in Module : M3*5.5 15EA Remove the VESA bracket (4EA) *SCREW TORQUE : 5 ~ 7Kgf .cm - 37 - Copyright © LG Electronics. Inc. All rights reserved. LGE Internal Use Only Only for training and service purposes...
Page 39 Circuit noise, mechanical noise F. Exterior error Exterior defect First of all, Check whether there is SVC Bulletin in GSCS System for these model. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 40 Always check & record S/W Version and White Replace Main Board Re-enter White Balance value Balance value before replacing the Main Board LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 41 Check and Normal voltages of Power No Video/ replace voltage? Board ( 13V) No audio MAIN B/D Replace Power Board and repair parts LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 42 2. Install Booster S/W Upgrade Normal Contact with signal distributor or broadcaster (Cable or Air) Picture? Normal Picture? Replace Main B/D Close Close LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 43 Request repair for external device/cable Check external External device device and Replace Main/T-con B/D HDMI /Cable cable error normal LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 44 Replace Screen (Check normal operation of normal? Main /T-con External Input, Component, and HDMI by connecting Jig, pattern Generator ,Set-top Box etc. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 45 Measure voltage of each output of Power B/D Normal? ※ Normal Replace Main B/D voltage? Close Normal Check ST-BY 3.5V voltage? ☞A18 Replace Power B/D Replace Power LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 46 Power off by unknown status except listed case "POWEROFF_ABNORMAL1" Power off by abnormal status except CPU trouble Abnormal "POWEROFF_CPUABNORMAL" Power off by CPU Abnormal LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 47 Screen normal voltage Speaker off Board Cancel OFF Replace Power Board and repair parts Check Replace MAIN Board Disconnection Speaker disconnection Replace Speaker LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 48 Connect and check Normal External Input other external audio? signal error) device Check and fix external device Check and fix external device LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 49 (Power B/D don’t have problem) If R/C operate, Normal Close Explain the customer operating? cause is interference from light in room. Replace R/C LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 50 Down load the Firmware * If you conduct the loop at 3times, change the M4. * INSTART MENU14.RF Remocon Test3. Firmware download LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 51 1pin Main B/D ☞A24 Close Check & Repair Wifi cable connection ☞A4 Wi-Fi Mac value is “NG”? Close Change the Wifi assy LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 52 Check the Camera Ver. Reconnect the Normal Replace INSTART menu is “NULL”? operation? Camera module Main B/D Close Change the Camera module LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 53 - S/W Version HDMI/ Check and fix DVI, Optical Replace Main B/D Fix in external device/cable Recognition error accordance with technical information LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 54 “Part related to nose” in the Owner’s then proceed as shown in the solution manual Manual. (For models without any fix information, provide the description) LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 55 Zoom part with Module Replace module exterior damage damage Cabinet Replace cabinet damage Remote control Replace Remote control damage Stand Replace stand dent LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 56 A-2/5 <Appendix> Defected Type caused by T-Con/ Exchange Power Board (PSU) A-3/5 Inverter/ Module Exchange Module (1) A-4/5 Exchange Module (2) A-5/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 57 Not Used D. Function error method Wifi operation checking method Camera operation checking method Not Used E. Etc Tool option changing method LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 58 <49UH6100> After turning on the power and disassembling the case, check with the naked eye, whether you can see light from locations. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 59 3. After recording the R, G, B (GAIN, Cut) value of Color Temp (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. (Cool/Medium/Warm), re-enter the value after replacing the MAIN BOARD. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 60 <ALL MODELS>  Advanced Channels Channel Tuning Manual Tuning When the signal is strong, use the attenuator (-10dB, - 15dB, -20dB etc.) LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 61 Content date <ALL MODELS> 1. Checking method for Remote control for adjustment Version Press the IN-START with the Remote control for adjustment LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 62 2. After measuring each voltage from power supply, finally replace the MAIN BOARD. 3. If you can`t see the UHD live TV, please connect signal at left side of jack. (Korea model only) LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 63 Revised Content connection diagram (1) date <ALL MODELS> As the part connecting to the external input, check the screen condition by signal LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 64 Content Check Link Cable(VX1) reconnection condition date <ALL MODELS> Check the contact condition of the Link Cable, especially dust or mis insertion. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 65 You can view 6 types of patterns using the ADJ Key Checking item : 1. Defective pixel 2. Residual image 3. MODULE error (ADD-BAR,SCAN BAR..) 4.Video error (Classification of MODULE or Main-B/D!) LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 66 Solder defect, CNT Broken Solder defect, CNT Broken T-Con Defect, CNT Broken Abnormal Power Section Solder defect, Short/Crack Solder defect, Short/Crack A - 1/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 67 Abnormal Power Section Solder defect, Short/Crack Abnormal Display Fuse Open, Abnormal power section Solder defect, Short/Crack Noise GRADATION GRADATION A - 2/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 68 Appendix : Exchange Power Board (PSU) No Light Dim Light Dim Light Dim Light No picture/Sound Ok A - 3/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 69 Panel Mura, Light leakage Press damage Crosstalk Press damage Crosstalk Un-repairable Cases In this case please exchange the module. Press damage A - 4/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 70 Un-repairable Cases In this case please exchange the module. Horizontal Block Gate TAB IC Defect Gate TAB IC Defect A - 5/5 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 71 Check front Power Indicator date <49UH61> Joystick button ST-BY condition: On or Off Power ON condition: Turn Off North America model doesn`t use lum.sensor LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 72 Established B. Power error _No power symptom date Revised Content Check power input voltage and ST-BY 3.5V date Check the DC 13.2V LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 73 <ALL MODELS> Entry method 1. Press the IN-START button of the Remote control for adjustment 2. Check the entry into adjustment item 3 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 74 1. Press the Setting button on the Remote control 2. Select the Sound function of the Menu 3. Select the Sound Out 4. Select TV Speaker LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 75 3.Connect the tester RX1 to the speaker terminal and if you hear the Chik Chik sound when you touch the GND and output terminal, the speaker is normal. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 76 3.AS checking the Pre-Amp(IR LED light) , the power is in ON condition, an Analog Tester needle should move slowly, otherwise, it’s defective. LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...
Page 77 Checking order to check wifi Checking order 1.Check BT/Wifi cable condition between BT/Wifi assy & Main board. 2.Check the 3.5V on the terminal 1 (+3.5V_WIFI) A23/A24 LGE Internal Use Only Copyright 2016 LG Electronics Inc. All rights reserved. Only for training and service purposes...

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LG 65UH615 Series Service Manual

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