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OWNER’S MANUAL Read this manual carefully before operating this vehicle. PZ5NXJ PZ5NTJ LIT-12628-03-42 8GK-28199-7A...
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ESU10043 Les émissions du moteur de ce produit contiennent des substances chimiques connues dans l’État de Californie pour provoquer des cancers, des malformations congénitales et des troubles de la reproduction. Read this manual carefully before operating this vehicle. This manual should stay with this vehicle if it is sold.
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Important manual information ESU10152 Particularly important information is distin- guished in this manual by the following nota- tions. This is the safety alert symbol. It is used to alert you to potential personal injury haz- ards. Obey all safety messages that follow this symbol to avoid possible injury or death.
Contents Rear carrier (PZ5NT) ..... 23 Location of the important labels..1 Tow hitch (PZ5NT) ......23 Fuel ..........24 Safety information......6 Suspension ........25 Description......... 9 Pre-operation checks ..... 30 Pre-operation check list....30 Control functions......11 Main switch ........11 Operation .........
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Identification numbers ....80 Vehicle Emission Control Information label ......81 YAMAHA SNOWMOBILE LIMITED WARRANTY 2015 and Later Models ....... 82 YAMAHA EXTENDED SERVICE (Y.E.S.) FOR U.S.A. CUSTOMERS......85 YAMAHA PROTECTION PLUS (YPP) FOR CANADIAN CUSTOMERS......86 Index ..........87...
Read and understand all of the labels on your vehicle. They contain important information for safe and proper operation of your vehicle. Never remove any labels from your vehicle. If a label becomes difficult to read or comes off, a replacement label is available from your Yamaha dealer.
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Location of the important labels 1 PZ5NX 1 PZ5NT PZ5NX PZ5NX...
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Location of the important labels PZ5NX PZ5NT • PREMIUM UNLEADED GASOLINE. MIN. OCTANE (PUMP : 91 RON : 95) • ESSENCE SUPER SANS PLOMB. INDICE D’OCTANE MIN. (POMPE : 91 RON : 95) 8GC-2415E-E0 NOTICE 8ET-2815K-00 ATTENTION 8ET-2815K-10 TUNE-UP SPECIFICATIONS SPECIFICATIONS DE LA MISE AU POINT ENGINE MOTEUR...
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Location of the important labels 11 PZ5NX 12 PZ5NT LOAD LIMIT / CHARGE LIMITE 20kg {44lbs} 8FM-24897-01 88C-77769-00 CAN ICES-2 / NMB-2 8KM-82377-00...
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Location of the important labels 16 PZ5NT MAX. TOWING FORCE MAX. VERTICAL FORCE FORCE DE REMORQUAGE MAX. FORCE VERTICALE MAX. 1176 N (120 kgf), 264 lbf 147 N (15 kgf), 33 lbf 17 PZ5NX 18 PZ5NT WARNING AVERTISSEMENT • NEVER stand behind or near •...
Consult a Such use is prohibited by law, and you Yamaha dealer about any control or func- could collide with another vehicle. tion you do not understand. PZ5NX is designed to carry the OPERA- ...
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Many surfaces such as ice and hard- Yamaha dealer, have been designed, tested, packed snow require much longer stop- and approved by Yamaha for use on your ping distances. Be alert, plan ahead and snowmobile. Many companies with no con- begin decelerating early.
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Safety information clothes dryers, and the like. Allow the en- gine to cool off before storing the snowmo- bile in an enclosed space.
Control functions throttle is spring-loaded, the snowmobile will ESU10293 Main switch decelerate, and the engine will return to idle The main switch controls the ignition and when it is released. lighting systems. The various positions are described below. 1. Throttle lever ESU10348 1.
“84” will flash in the meter display. If this occurs, have a Yamaha dealer check the system as soon as possible. 1. Meter display 2. Drive indicator light “...
Control functions Odometer, tripmeter, and engine ter should not be used while riding the speed meter modes snowmobile since the reading will vary from the actual engine speed. ESU10412 High beam indicator light “ ” The high beam indicator light comes on when the high beams of the headlights are switched on.
1. Low coolant temperature indicator If the knock control system indicator light “ ” light is flashing, have a Yamaha dealer check the snowmobile as soon as pos- sible. Drive the snowmobile at low speeds when the low coolant temperature indicator light is on.
Control functions The snowmobile can be shifted into drive or If the fuel level warning indicator and the reverse by pushing the drive select switch. warning light come on, refuel as soon as pos- (See page 18 for drive select switch opera- sible.
If the fuel level warning indicator, the warning light, and all segments of the fuel meter flash, 1. Oil level/pressure warning indicator “ ” have a Yamaha dealer inspect the snowmo- 2. Warning light “ ” bile as soon as possible.
When this occurs, stop the engine If the warning indicator and the warning light immediately and allow the engine to cool still remain on, have a Yamaha dealer check down, and then check the coolant level in the the snowmobile.
Control functions engine longer than necessary if there is an ECS00053 NOTICE error code to avoid possible engine dam- Do not use the drive select switch while age. [ECS00821] the snowmobile is moving. Otherwise, the drive train could be damaged. ESU10532 Engine stop switch “...
Control functions See “Fuel meter and grip/thumb warmer level indicator” on page 15 for detailed informa- tion. ESU10697 Auxiliary DC jack (PZ5NT) The auxiliary DC jack is located in the front panel and can be used for accessories. The auxiliary DC jack can only be used if the engine is running.
Control functions Do not use an automotive cigarette lighter or other accessory with a plug that gets hot because the jack can be damaged. Maximum rated capacity: DC 12 V, 2.5 A (30 W) ESU10552 Brake lever The snowmobile is stopped by braking the 1.
Control functions Be careful not to scratch the windshield when removing or installing the drive guard. The drive guard is designed to protect the V- belt clutch and V-belt in case parts break or come loose. The drive guard is located behind the left side cover.
Control functions Tighten the bolts and close the zipper. Backrest bolt tightening torque: 23 N·m (2.3 kgf·m, 17 lb·ft) EWS00132 WARNING Do not sit on the backrest. Otherwise, you could lose your balance, fall, and be in- jured. 1. Passenger grip warmer switch ESU12994 2.
Control functions To install the storage pouch Put the storage pouch in the original po- sition. Fasten the storage pouch upper buckles. Pass the storage pouch lower strap be- tween the bracket and the frame, and then fasten the buckle to secure the pouch.
Control functions Use the tow hitch within the specified weight limits. 1. Tow hitch Tow weight limit: 120 kgf (264 lbf) Vertical weight limit: 15 kgf (33 lbf) ESU10627 Fuel EWS00072 1. Filler tube WARNING 2. Maximum fuel level Gasoline and gasoline vapors are ex- Wipe up any spilled fuel immediately.
PREMIUM UNLEADED GASOLINE ONLY riding conditions. Fuel tank capacity: If you are not familiar with suspension adjust- 26.7 L (7.05 US gal, 5.87 Imp.gal) ments, have a Yamaha dealer make these (PZ5NX) adjustments. 32.9 L (8.69 US gal, 7.24 Imp.gal) EWS00152 (PZ5NT)
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Control functions ESU10896 Spring preload setting*: Adjusting the spring preload of the Minimum (soft): front shock absorbers 113.5 mm (4.47 in) (PZ5NX) EWS00721 137.5 mm (5.41 in) (PZ5NT) WARNING Standard: 138.5 mm (5.45 in) The spring preload of the left and right Maximum (hard): shock absorbers must be adjusted to the 148.5 mm (5.85 in)
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Control functions Rear torsion springs EWS00751 WARNING The left and right spring preloads must be adjusted to the same setting. Uneven set- tings can cause poor handling and loss of stability. To increase the spring preload and thereby harden the suspension, turn the adjuster in direction (a).
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Control functions ESU11036 Adjusting the control rods (PZ5NT) EWS00771 WARNING The left and right adjusting nuts must be set to the same position. Uneven settings can cause poor handling and loss of sta- bility. The weight transfer can be adjusted by turn- ing the adjusting nuts on the control rods.
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Control functions ting, indicated by red paint; otherwise, they could be damaged, which could lead to an accident or injury. [EWS00174] 1. Locknut 2. Control rod adjusting nut 3. Standard position 4. Adjustable range 5. Red paint area Tighten the locknut while holding the ad- justing nut in place.
• Make sure the drive guard is installed securely. Drive guard • Check the drive guard mounts for damage. • Check operation. • If soft or spongy, have Yamaha dealer bleed hy- draulic system. • Check brake pads for wear. Brake •...
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• Check the deflection. • Adjust if necessary. Drive track • Check for wear and damage. • If necessary, have a Yamaha dealer replace track. • Check for wear and damage. Slide runners • If necessary, have Yamaha dealer replace slide runners.
2. Off position the engine does not start or if it stops Turn the main switch to the start position again, ask a Yamaha dealer to inspect the and release it when the engine starts. snowmobile. NOTICE: Release the switch immedi- ...
After 800 km (500 mi) of operation, the engine oil must be changed and the oil filter cartridge replaced. If any engine trouble should occur dur- ing the engine break-in period, immedi- ately have a Yamaha dealer check the snowmobile. ESU11334 1. Start Riding your snowmobile...
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Operation Pay particular attention to the safety informa- A broken track, track fittings, or debris tion on page 6. thrown by the track could be danger- Please read all warning and notice labels on ous to bystanders. [EWS00691] your snowmobile. Also, read the Snowmobil- Braking er’s Safety Handbook that is supplied with EWS00221...
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Operation higher speeds or in tighter curves. Lean more as the turn gets sharper or is made at higher speeds. Improper riding techniques such as abrupt throttle changes, excessive braking, incor- rect body movements, or too much speed for the sharpness of the turn may cause the snowmobile to tip.
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Operation Snow and ice are slippery, so be prepared for the possibility that your snowmobile could begin to slip sideways on the slope. If this happens, steer in the direction of the slide if there are no obstacles in your path. As you regain proper balance, gradually steer again in the direction you wish to travel.
Operation track, slide runners, and drive sprockets. Op- ESU11351 Maximizing drive track life eration of the snowmobile on the following surfaces should be avoided at all times: Recommendations Dirt Track tension Sand During initial break-in, the new drive track will ...
Operation If transporting the snowmobile in an open Squeeze the throttle lever slowly to start out. trailer or truck, put a tight fitting cover on Turn the handlebar in the desired direc- the snowmobile. A cover specifically de- tion. signed for your snowmobile is best.
Failure to properly maintain the snowmobile or performing maintenance activities incor- rectly may increase your risk of injury or death during service or while using the snow- mobile. If you are not familiar with snowmobile service, have a Yamaha dealer perform service.
Periodic maintenance and adjustment ESU11462 Periodic maintenance chart for the emission control system Items marked with an asterisk should be performed by a Yamaha dealer as they require spe- cial tools, data and technical skills. INITIAL EVERY Seasonally 1 month...
Periodic maintenance and adjustment ESU11567 General maintenance and lubrication chart INITIAL EVERY Seasonally 1 month ITEM REMARKS PAGE or 800 km 4000 km (500 mi) (2500 mi) (40 hr) (200 hr) • Change (warm engine before Engine oil draining). Every Engine oil filter car- •...
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Periodic maintenance and adjustment INITIAL EVERY Seasonally 1 month ITEM REMARKS PAGE or 800 km 4000 km (500 mi) (2500 mi) (40 hr) (200 hr) • Check toe-out. Steering system • Adjust if necessary. • Check bearing assemblies for looseness. Steering bearings —...
If you do not have a torque wrench available during a service operation requiring one, take your snowmobile to a Yamaha dealer to check the torque settings and adjust them if necessary. 1. Latch 2. Front cover...
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Periodic maintenance and adjustment Loosen the fasteners, lift up the air filter case cover slightly, and then unhook the cover from the air filter case to remove it. 1. Holder on the front cover 2. Projection on the air filter case cover Shroud and air filter case cover 1.
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Periodic maintenance and adjustment 1. Air filter case cover 1. Fastener 2. Fastener 2. Left side cover To close the shroud and install the air filter To install the left side cover case cover Place the left side cover in the original posi- Insert the projections on the end of the tion, and then tighten the fasteners.
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Periodic maintenance and adjustment Tightening torques: Right upper cover bolt A: 8 N·m (0.8 kgf·m, 5.9 lb·ft) Right upper cover bolt B: 3.0 N·m (0.30 kgf·m, 2.2 lb·ft) Install the top cover. Left and right upper covers (PZ5NT) To remove an upper cover Open the shroud.
Do not attempt to diagnose such problems yourself. Instead, take the snowmobile to a Yamaha dealer for inspection and possible repairs. You should periodically remove and inspect the spark plugs because heat and deposits 1.
Periodic maintenance and adjustment 1. Spark plug gap 1. Rubber cap 2. Spark plug reach Insert a Phillips screwdriver into the hole, Before installing any spark plug, measure the and then turn the idle adjusting screw in spark plug gap with a wire thickness gauge or out to adjust the engine idling speed.
While holding the pivot point as de- Throttle lever free play: scribed above, squeeze the throttle lever 2.0–3.0 mm (0.08–0.12 in) gradually. Have a Yamaha dealer adjust the free play if necessary. ESU11864 Checking the throttle override system (T.O.R.S.) EWS00353 WARNING When checking the T.O.R.S., take precau-...
800 km (500 mi) of sult a Yamaha dealer. The dealer can tell you operation, and every 20000 km (12000 if there are any changes necessary for the al- mi) of operation thereafter.
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Periodic maintenance and adjustment Remove the oil filler cap, wipe the dip- stick clean, insert it back into the oil filler hole (without screwing it in), and then re- move it again to check the oil level. Start the engine, warm it up for 10–15 mi- nutes, and then turn it off.
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Periodic maintenance and adjustment only the recommended oil. (See page 78.) Make sure that no foreign material enters the engine oil tank. [ECS00463] Check the O-ring for damage, and re- place it if necessary. Insert the dipstick into the oil filler hole, and then tighten the oil filler cap.
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Periodic maintenance and adjustment Place an oil pan under the engine to col- only the recommended oil. (See page lect the used oil. 78.) Make sure that no foreign material 10. Remove the engine oil drain bolt and its enters the engine oil tank. [ECS00463] gasket to drain the oil from the crank- case.
If water has been added to the cool- When the engine has cooled, place a thick ant, have a Yamaha dealer check the rag or towel over the coolant reservoir antifreeze content of the coolant as...
Check for any coolant leakage. If coolant stall the cap. is leaking, check for the cause. If you find any leaks, consult a Yamaha deal- Fill the coolant reservoir with coolant un- til it reaches the “COLD LEVEL” mark. Install the right upper cover, and then in- stall the top cover (PZ5NX) or close the shroud (PZ5NT).
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Remove the drive guard. Have a Yamaha dealer make this adjust- Check the V-belt for wear and damage. ment. Replace if necessary. Place the snowmobile on a level surface and apply the parking brake.
Periodic maintenance and adjustment 1. Secondary sliding sheave 1. Secondary sliding sheave 2. Secondary fixed sheave 2. Secondary fixed sheave Pull the V-belt up over the secondary Install the V-belt between the secondary fixed sheave. fixed sheave and the secondary sliding sheave.
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Periodic maintenance and adjustment Install the dipstick, making sure to align the notch in the dipstick handle with the projection on the drive chain housing. 1. Dipstick Remove the dipstick and check that the oil level is within the range shown at the 1.
4.7 mm (0.19 in) You could lose braking ability, which could lead to an accident. Ask a Yamaha Install the right side cover. dealer to inspect and repair the brake Checking the parking brake pads system.
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Periodic maintenance and adjustment Install the right side cover. To adjust the parking brake As the parking brake pads wear, adjustment may be necessary to ensure proper brake performance. Remove the right side cover. (See page 44 for removal procedures.) Loosen the parking brake pad adjusting bolt locknut and the parking brake pad adjusting bolt.
Turn the handlebar so the skis face straight ahead. Check the following for ski alignment: Skis are facing forward. If excessive free play is felt, consult a Yamaha Ski toe-out (distance A – distance B) is dealer. within specification.
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Periodic maintenance and adjustment When the rear of the snowmobile is Checking the drive track alignment raised to allow the drive track to spin, a Lift the rear of the snowmobile onto a suitable stand must be used to support suitable stand to raise the drive track off the rear of the snowmobile.
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Periodic maintenance and adjustment Drive track Shifted to Shifted to left alignment right Left adjusting Turn out Turn in Right adjust- Turn in Turn out ing nut 1. Drive track deflection 2. Slide runner Standard drive track deflection: 30.0–35.0 mm (1.18–1.38 in) If the deflection is incorrect, adjust the drive track.
Periodic maintenance and adjustment ECS00611 NOTICE Only use in deep snow riding conditions. Operation on areas with light snowfall, ice, hard-packed snow, dirt, or grass will result in rapid wear or damage to the track and slide runners from lack of snow which serves as a lubricant.
Periodic maintenance and adjustment PZ5NX its life and illumination will be affect- ed. If the glass is oil stained, thorough- ly clean it with a cloth moistened with alcohol or lacquer thinner. [ECS00622] 1. Headlight coupler 2. Bulb holder cover PZ5NT 1.
Always shield your eyes when working near batteries. KEEP OUT OF THE REACH OF CHILDREN. Charge or have a Yamaha dealer charge the battery as soon as possible if it seems to have discharged. Keep in mind that the bat- tery tends to discharge more quickly if the 1.
Periodic maintenance and adjustment ESU12355 Replacing a fuse EWS00551 WARNING Be sure to use the specified fuse. A wrong fuse could cause electrical system dam- age or A FIRE HAZARD. ECS00632 NOTICE Be sure to turn the main switch to the off 1.
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20.0 A, 15.0 A, 10.0 A, 7.5 A, 4.0 A, 3.0 A Connect the negative battery lead by in- stalling the bolt. Install the right side cover. If the fuse immediately blows again, ask a Yamaha dealer to inspect the snowmobile.
Supply fuel. ↓ • Clogged fuel line: Clean fuel line. ↓ • Clogged injector: Ask a Yamaha dealer to check. Fuel supplied to combustion chamber • Flooded engine: Crank engine or wipe spark plugs dry. Electrical system 1. Throttle switch connector ...
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Electric starter does not operate or operates slowly Engine stop switch is pushed in: Pull it out. Faulty wire connections: Check connec- tions or ask a Yamaha dealer to check. Discharged battery: Charge battery or see “Discharged battery” above.
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Insufficient coolant: Add coolant. Yamaha dealer to check. Air in cooling system: Bleed cooling system Worn or damaged bearings: Ask a Yamaha or ask a Yamaha dealer to check. dealer to check. Leaking coolant: Ask a Yamaha dealer to ...
Do not use high-pressure washers or the fuel increases the chance for water to en- ter the engine. Use Yamaha Stor-Rite Engine steam-jet cleaners since they cause wa- Fogging Oil, or an equivalent fogging oil, to...
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Apply a coat of wax to painted surfaces. Ap- that you have your snowmobile checked and ply suitable protectants to the exterior of the tuned by a Yamaha dealer. The dealer has engine, drive track, and to other metal, plas- the experience and training to help you get tic, and rubber parts.
Record the vehicle identification number, en- gine serial number, and key identification number in the spaces provided for assistance when ordering spare parts from a Yamaha dealer. Also, record and keep these numbers in a separate place in case the snowmobile is sto- len.
Consumer information ESU13462 Vehicle Emission Control Infor- mation label 1. Vehicle Emission Control Information label The Vehicle Emission Control Information la- bel is affixed at the location in the illustration. This label shows specifications related to ex- haust emissions as required by federal law, state law and Environment Canada.
• All Yamaha snowmobiles shall be warranted for a term EMISSION CONTROL SYSTEM WARRANTY of one (1) year from the date of purchase, plus a (U.S.A.
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Q. Will the warranty be void or canceled if I do not operate or maintain my new Yamaha exactly as specified in the Owner’s Manual? A. No. The warranty on a new Yamaha cannot be “voided” or “canceled.” However, if a particular failure is caused by operation or maintenance other than as shown in the Owner’s Manual, that failure...
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If the dealer is not able to do so, he is expected to contact Yamaha, for If you should move after having purchased this clarification or assistance.
Keep your Yamaha protected even after your limited This excellent Y.E.S. plan coverage is only available to warranty expires with genuine Yamaha Extended Yamaha owners like you, and only while your Yamaha is Service (Y.E.S.). still within the Yamaha Limited Warranty period. So visit your authorized Yamaha dealer to get all the facts.
• Under the Yamaha Protection Plus program, Yamaha picks up the entire cost of parts and labour to repair every applicable mechanical defect. • Yamaha’s computerized warranty system is updated...
Index Air filter, checking ........51 Identification numbers ......80 Auxiliary DC jack (PZ5NT) ......19 Knock control system indicator light..14 Backrest (PZ5NT) ........22 Battery............70 Location of the important labels ....1 Brake and parking brake......61 Low coolant temperature indicator Brake lever ..........
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Index Throttle lever free play, checking (PZ5NT)..........50 Throttle override system (T.O.R.S.)..11 Throttle override system (T.O.R.S.), checking ..........50 Tool kit ............. 44 Tow hitch (PZ5NT) ........23 Transporting..........39 Troubleshooting ........73 Two-up (2-up) adjusting blocks, adjusting (PZ5NT) ......... 27 Valve clearance ........
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Genuine Yamaha Accessories – Yamaha only offers accessories that meet our high standards for quality and performance. Buy with confidence, knowing your Genuine Yamaha Accessories will fit right and perform right – right out of the box. Yamalube – Take care of your Yamaha with legendary Yamalube oils, lubricants, and care products.
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Printed in Japan Printed on recycled paper 2017.06-0.3×1 CR...