1 Safety Precautions 1.1. General Guidelines 1. When servicing, observe the original lead dress. If a short circuit is found, replace all parts which have been overheated or damaged by the short circuit. 2. After servicing, see to it that all the protective devices such as insulation barriers, insulation papers shields are properly installed.
2 Warning 2.1. Prevention of Electrostatic Discharge (ESD) to Electrostatically Sensitive (ES) Devices Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called Elec- trostatically Sensitive (ES) Devices. Examples of typical ES devices are integrated circuits and some field-effect transistors and semiconductor [chip] components.
2.2. About lead free solder (PbF) Note: Lead is listed as (Pb) in the periodic table of elements. In the information below, Pb will refer to Lead solder, and PbF will refer to Lead Free Solder. The Lead Free Solder used in our manufacturing process and discussed below is (Sn+Ag+Cu). That is Tin (Sn), Silver (Ag) and Copper (Cu) although other types are available.
3 Service Navigation 3.1. PCB Layout Board Name Function Board Name Function Power Supply Remote receiver, Power LED, C.A.T.S. sensor DC-DC Converter, Tuner Data Driver (Lower Right) Speaker out, AV Terminal, HDMI in, SD Card Data Driver (Lower Left) Digital Signal Processor, PEAKS-sLD Scan Drive Format Converter, Plasma AI, Sub-Field Processor Sustain Drive...
4 Specifications Power Source AC 220-240 V, 50 / 60 Hz (M) AC 110-240 V, 50 / 60 Hz (P) Power Consumption Average use : 230 W Standby condition : 0.45 W Display panel Aspect Ratio 16:9 Visible screen size 106 cm (diagonal) 921 mm (W) ×...
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Dimensions (W × H × D) 1,029 mm × 704 mm × 307 mm (With Pedestal) 1,029 mm × 661 mm × 94 mm (TV only) Mass 25.5 kg Net (With Pedestal) 24.0 kg Net (TV only) Note • Design and Specifications are subject to change without notice. Mass and Dimensions shown are approximate.
5 Service Mode 5.1. How to enter into Service Mode While pressing [VOLUME ( - )] button of the main unit, press [RECALL] button of the remote control three times within 2 seconds. 5.1.1. Key command [1] button...Main items Selection in forward direction [2] button...Main items Selection in reverse direction [3] button...Sub items Selection in forward direction [4] button...Sub items Selection in reverse direction...
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5.1.2. Contents of adjustment mode • Value is shown as a hexadecimal number. • Preset value differs depending on models. • After entering the adjustment mode, take note of the value in each item before starting adjustment. 5.1.3. How to exit Switch off the power with the [POWER] button on the main unit or the [POWER] button on the remote control.
5.2. Option - Mirror Picture can be reversed left and right or up and down. 00 : Default (Normal picture is displayed) 01 : Picture is reversed left and right. 02 : Picture is reversed up and down. Hint : If the defective symptom (e.g. Vertical bar or Horizontal bar) is moved by selection of this mirror, the possible cause is in A-board.
5.4. Hotel mode 1. Purpose Restrict a function for hotels. item Function 2. Access command to the Hotel mode setup menu Hotel Mode Select hotel mode ON/OFF In order to display the Hotel mode setup menu, please Initial INPUT Select input signal modes. enter the following command (within 2 second).
5.5. Data Copy by SD Card 5.5.1. Purpose (a) Board replacement (Copy the data when exchanging A-board): When exchanging A-board, the data in original A-board can be copied to SD card and then copy to new A-board. (b) Hotel (Copy the data when installing a number of units in hotel or any facility): When installing a number of units in hotel or any facility, the data in master TV can be copied to SD card and then copy to other TVs.
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5.5.3. Data copy from TV set to SD Card 1. Turn on the TV set. 2. Insert SD card with a startup file (pwd file) to SD slot. On-screen Display will be appeared according to the startup file automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2770 (b) For Hotel : 4850 Data will be copied from TV set to SD card.
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5.5.4. Data copy from to SD Card to TV set 1. Turn on the TV set. 2. Insert SD card with Data to SD slot. On-screen Display will be appeared according to the Data folder automatically. 3. Input a following password for (a) or (b) by using remote control. (a) For Board replacement : 2771 (b) For Hotel : 4851 Data will be copied from SD card to TV set.
6 Troubleshooting Guide Use the self-check function to test the unit. 1. Checking the IIC bus lines 2. Power LED Blinking timing 6.1. Check of the IIC bus lines 6.1.1. How to access Self-check indication only: Produce TV reception screen, and while pressing [VOLUME ( - )] button on the main unit, press [OK] button on the remote control for more than 3 seconds.
6.2. Power LED Blinking timing chart 1. Subject Information of LED Flashing timing chart. 2. Contents When an abnormality has occurred the unit, the protection circuit operates and reset to the stand by mode. At this time, the defective block can be identified by the number of blinks of the Power LED on the front panel of the unit.
6.3. No Power First check point There are following 2 states of No Power indication by power LED. 1. No lit 2. Red is lit then turns red blinking a few seconds later. (See 6.2.)
7 Disassembly and Assembly Instructions 7.1. Remove the Rear cover 7.4. Remove Side terminal cover and the Side shield metal 1. See PCB Layout (Section 3) 7.2. Remove the AC inlet , ×1 , ×1 1. Remove the screws (×2 2.
7.5. Remove the Tuner unit 7.7. Remove the Speakers 1. Remove the Side terminal cover and the Side shield 1. Unlock the cable clampers to free the cable. metal. (See section 7.4.) 2. Disconnect the Speaker terminal. 2. Unlock the cable clampers to free the cable. 3.
7.9. Remove the SS-Board 3. Remove the Hanger metals (L, R) fastening screws (×2 each) and remove the Hanger metals (L, R). 1. Remove the Tuner unit. (See section 7.5.) 2. Unlock the cable clampers to free the cable. 3. Disconnect the connectors (SS3, SS11 and SS23). 4.
7.13. Remove the Plasma panel sec- 7.14. Remove the Glass holders tion from the Cabinet assy 1. Remove the Cabinet assy. (See section 7.13.) 2. Remove the screws (×4 (glass) 3. Remove the Glass holder side (L, R). 1. Remove the cabinet assy and the plasma panel fastening 4.
7.16. Replace the plasma panel Caution: A new plasma panel itself without Hanger metals is fragile. To avoid the damage to new plasma panel, carry a new plasma panel taking hold of the Hanger metals after assembling the Hanger metals and the Stand brackets. 1.
8 Measurements and Adjustments 8.1. Adjustment 8.1.1. Vsus selection Caution: When Plasma panel or A-board is replaced, Vsus should be set to LOW or HIGH. Procedure 1. Go into main item [VSUS] in Service Mode. LOW or HIGH will be displayed. 2.
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8.1.2. Sub-Contrast adjustment Name of measuring instrument Connection Remarks RF generator Base Band signal generator HD signal generator Steps Remarks Adjustment of TV (RF system) Note: Sub-contrast adjustment is unadjusted for AV/ HD input. 1. Receive a RF PAL 100% Full White or Split Colour bar shown as below. But, when needing the adjustment cho- sen manually, please refer to [ alterna- tive method ].
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Steps Remarks Another procedure Adjustment of AV system 1. PAL 100% Full White or Split Colour bar receive AV1(or AV2), shown as below. 2. Goes into service mode. 3. Push [ 1 ] or [ 2 ] key, and goes into adjustment mode for [ Contrast ]. Adjustment 1.
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8.1.3. White balance adjustment Name of measuring instrument Connection Remarks W/ B pattern Panel surface Color analyzer (Minolta CA-100 or equivalent) Steps Remarks • Make sure the front panel to be used on the final set is fitted. Picture menu : Dynamic •...
9.3. Block (2/4) Diagram DIGITAL SIGNAL PROCESSOR IC9300 VIDEO DATA PLASMA AI VIDEO DATA LVDS DATA CPG with SS H/V Sync Control VIDEO DATA Sub Filed Processor P+3.3V IC9304 P3V_ P+3.3V ADDR/DATA FLASH IIC2 FLASH I/F MEMORY CONTROL DATA P_S0 P_S0 P_S1 DISCHARGE CONTROL...
10 Wiring Connection Diagram 10.1. Caution statement. Caution: Please confirm that all flexible cables are assembled correctly. Also make sure that they are locked in the connectors. Verify by giving the flexible cables a very slight pull. 10.2. Wiring (1)
12.2. K-Board K-BOARD (FOIL SIDE) TXN/K1LLUM T P 5 0 8 T P 5 0 1 TP2502 TP2501 T P 5 0 2 TP2508 TP2506 TP2504 T P 5 0 4 T P 5 0 3 RM2510 R M 5 1 0 T P 5 0 6 TP2503 TP2505...
12.4. C1-Board C1-BOARD (FOIL SIDE) TXNC11LLUM CMM11 1 C1 TNPA5075 S E E R E V E R S E F O R O R D E R N O . P b F C1-BOARD (COMPONENT SIDE) TXNC11LLUM C 1 2 0 C 1 1 5 R 1 3 1 I C 1 0 1...
12.5. C2-Board C2-BOARD (FOIL SIDE) TXNC21LLUM CMM21 T N P A 5 0 7 6 1 S E E R E V E R S E F O R O R D E R N O . P b F 1 2 3 C2-BOARD (COMPONENT SIDE) TXNC21LLUM...
12.6. SN-Board SN-BOARD (FOIL SIDE) TXNSN1LLUM S N M M 1 CRNo.14 S N M M 2 T P 1 2 2 T P 7 9 L 8 5 1 T P 1 2 1 Q 6 2 1 Q 4 2 1 D 4 2 1 Q 6 0 1 D 6 4 2...
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SN-BOARD (COMPONENT SIDE) TXNSN1LLUM A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8 A 4 8...
12.7. SS-Board SS-BOARD (FOIL SIDE) TXNSS1LLUM C 2 4 1 C 1 9 3 L 0 1 4 L 0 1 3 L 0 1 2 L 3 0 3 L 0 1 1 C R N o . 1 6 L 1 0 3 T P 6 6 T N P A 5 0 7 2...
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SS-BOARD (COMPONENT SIDE) TXNSS1LLUM C 2 4 4 R 1 3 1 R 1 3 5 C 1 0 6 C 1 0 5 R 1 3 6 C 2 4 2 R 1 9 1 C 1 0 4 D 1 3 1 C 1 0 3 C 3 2 8...
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13.1.5. Mechanical Replacement Parts List...
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MD42H13A2J PLASMA DISPLAY PANEL N2QAYB000370 REMOTE CONTROL TBL3EX0007 PEDESTAL STAND 1 PAVCSG TBLA3679 STAND POLE R TBLA3680 STAND POLE L TBM4GA005 PANASONIC BADGE 1 PAVCSG TBX3EA00401 POWER BUTTON THEJ0339 SCREW(BC-TUNER:1 SIDE_COVER:4) THEL052Z SCREW (BC TOP:4) THEL080N PF SCREW(5x30) THTD020J SCREW(A-PRINT:4)
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Ref. Safety Part No. Part Name & Description Q'ty Remarks TQB3EC0022 INSTRUCTION BOOK(ARABIC) 1 PAVCSG TQZJ203 SCREW USE HANDBILL TSXL519 CABLE (C10-C20) TSXL967 CABLE (A21-SN20) 1 PAVCSG TSXL968 CABLE (C11-A33) 1 PAVCSG TSXL969 CABLE (C21-A34) 1 PAVCSG TTU3EA0066 REAR COVER 1 PAVCSG M TTU3EA0070 REAR COVER...
13.2. Electrical Replacement Parts List 13.2.1. Replacement Parts List Notes...
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13.2.2. Electrical Replacement Parts List Safety Ref. No. Part No. Part Name & Pcs Remarks Description Safety Ref. No. Part No. Part Name & Pcs Remarks C2205 F1J1A106A087 C 0.010UF, K, Description C2206 F1H0J475A041 C 4.7UF, K, 16V TZTNP01LKUM CIRCUIT BOARD A (RTL) C2207 F1H1A225A051 C 22UF, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C2277 F1H1C105A145 C 0.01UF, K, 16V C4750 F1G1C104A116 C 0.10UF, K, 16V C2279 F1G1C104A116 C 0.10UF, K, 16V C4751 F1G1C104A116 C 0.10UF, K, 16V C2281...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8003 F1G1C104A116 C 0.10UF, K, 16V C8075 F1G1C104A116 C 0.10UF, K, 16V C8004 F1G1C104A116 C 0.10UF, K, 16V C8078 F1G1A105A047 C 1UF, K, 10V C8005...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C8519 F1G1A105A047 C 1UF, K, 10V C9372 F1J1A106A087 C 0.010UF, K, C8520 F1G1C104A116 C 0.10UF, K, 16V C9373 F1J1A106A087 C 0.010UF, K, C9033 F1G1C104A116 C 0.10UF, K, 16V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C14988 F1H1H104A970 C 0.1UF, K, 50V C16593 F1H1H102A971 C 1000PF, K, 50V C14989 F1G1H221A731 C 220UF, 50V C16602 F1H1H220A971 C 22PF, K, 50V C14991 F1G1H100A731 C 10PF, K, 50V...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description K1MY55B00001 55P CONNECTOR D16441 B0ECHR000001 DIODE K1MY55B00001 55P CONNECTOR D16451 B0ECHR000001 DIODE K1MY55B00001 55P CONNECTOR D16461 B0FACQ000001 DIODE K1MY55B00001 55P CONNECTOR D16473 B0ACCJ000048 DIODE...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description IC2109 C1AB00002428 IC PAVCSG JK8502 K1NA12E00017 12P CONNECTOR PAVCSG IC2110 C0JBAB000408 IC IC2300 C0CBZZE00001 IC JS3700 D0GBR00Z0002 M 0 OHM J 1/10W IC4700 C1ZBZ0004161 IC JS3701...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description L16011 G0ZZ00002183 PEAKING COIL Q9000 B1ABCF000231 TRANSISTOR L16012 G0ZZ00002183 PEAKING COIL Q9001 B1ABCF000231 TRANSISTOR L16013 G0ZZ00002183 PEAKING COIL Q9002 B1ABCF000231 TRANSISTOR L16014...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2122 ERJ2GEJ221 M 220 OHM, R2300 ERJ2GEJ220 M 22 OHM, J,0.063W J,0.063W R2123 D1BB3302A055 M 33KOHM, 1/10W R2303 ERJ2GEJ220 M 22 OHM, J,0.063W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R2518 D0GB473JA057 M 47KOHM,J,1/10W R4742 ERJ6GEYJ150V M 15 OHM,J,1/10W R2519 D1BB1821A055 M1.82KOHM, 1/10W R4745 D0GAR00Z0001 C 0 OHM, 0.063W R2880 D1BB1432A055 M14.3KOHM, 1/10W R4748...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R5675 ERJ2GEJ103 M 10KOHM, R8058 D0GA122JA015 M 1.2KOHM, J,0.063W J,0.063W R5676 D0GA473JA015 M 47 OHM, R8062 D0GA472JA015 M 4.7KOHM, J,0.063W J,0.063W R5678...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R8337 ERJ2GEJ102X M 1K OHM J 1/4W R9101 D0GA333JA015 M 33KOHM,J,0.063W R8339 ERJ2GEJ221 M 220 OHM, J,0.063W R9102 D0GA101JA015 M 100 OHM, J,0.063W R8341...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R9223 D0GA272JA015 M 2.7KOHM, R14901 ERJ6GEYJ101V M 100 OHM,J,1/ J,0.063W R9225 D0GA272JA015 M 2.7KOHM, R14903 ERJ6GEYJ221V M 220 OHM,J,1/ J,0.063W R9316 D0GA470JA015 M 47 OHM,...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16195 ERJT08J1R0V M 1.8OHM,J, R16521 ERJ6GEYJ101V M 100 OHM,J,1/ 0.33W R16241 EXB38V470J RESISTOR ARRAY R16522 ERJ6GEYJ101V M 100 OHM,J,1/ R16242 EXB38V472JV RESISTOR ARRAY...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R16684 ERJ6GEYJ221V M 220 OHM,J,1/ R16845 ERJ6RBD6042 M60.4KOHM,F,1/ PAVCSG R16685 ERJ6GEYJ221V M 220 OHM,J,1/ R16846 ERJ6RBD6042 M60.4KOHM,F,1/ PAVCSG R16686 D0GB103JA057 M 10K OHM J 1/ R16849...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R17219 ERJ6GEY0R00V M 0 OHM J 1/10W C115 ECJ1VB1H103K C 0.001UF, K, R17226 ERJ6GEYJ224 M 220KOHM,J,1/ C116 ECJ1VB1H472K C 4700PF, K, 50V R17227 ERJT14J1R0U C1.0 OHM, J,1/4W...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description C725 ECJ1VB1H103K C 0.001UF, K, F101 K5E802BZ0002 FUSE F200 K5G631B00008 FUSE C726 F1J1H333A571 C 0.033UF, 50V C727 ECJ1VB1E104K C 0.10UF, K, 25V IC100 C0DBZYY00361 IC C728...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R101 D0GB394JA057 M 390KOHM J 1/ R301 D0GZ181JA020 M 180 OHM,J, 0.5W R102 ERF5TJ100 W 10 OHM, J, 5W R302 ERJ8GEYJ220V M 22 OHM, J,1/8W R103...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Safety Ref. No. Part No. Part Name & Pcs Remarks Description Description R630 ERJ6GEYJ101V M 100 OHM,J,1/ R753 ERJ6ENF9102 M91.0KOHM, 1/10W R754 ERJ6ENF9102 M91.0KOHM, 1/10W R632 ERJ3GEYJ224 M 220KOHM,J,1/ R755 ERJ6ENF9102 M91.0KOHM, 1/10W R756...
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Safety Ref. No. Part No. Part Name & Pcs Remarks Description R912 ERJ6GEYJ331V M 330 OHM J 1/ R913 ERJ6RBD152 M 1.5KOHM,J,1/ R914 ERJ6GEYJ102V M 1K OHM J 1/10W R915 ERJ6GEY0R00V M 0 OHM J 1/10W R916 ERJ6ENF1103 M 110KOHM, 1/10W R917 ERJ6ENF1003 M 100KOHM, 1/10W...