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3. Install:
• Brake pad pin
• Brake pad clips
• Front brake caliper
• Front wheel sensor lead holder "1"
• Front brake caliper bolts
Front brake caliper bolt
35 Nm (3.5 m·kgf, 25 ft·lbf)
TIP
While holding the front wheel sensor lead holder
so that the portion "a" of the holder contacts the
front fork outer tube, tighten the bolt to specifica-
tion.
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4. Check:
• Brake fluid level
Below the minimum level mark "a" → Add the
specified brake fluid to the proper level.
Refer to "CHECKING THE BRAKE FLUID
LEVEL" on page 3-10.
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a
a
5. Check:
• Brake lever operation
Soft or spongy feeling → Bleed the brake sys-
tem.
Refer to "BLEEDING THE HYDRAULIC
BRAKE SYSTEM" on page 3-12.
EAS31328
REMOVING THE FRONT BRAKE CALIPER
TIP
Before removing the brake caliper, drain the
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brake fluid from the entire brake system.
1. Remove:
• Brake hose union bolt "1"
• Brake hose gaskets "2"
• Front brake hose "3"
TIP
Put the end of the brake hose into a container
and pump out the brake fluid carefully.
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EAS30172
DISASSEMBLING THE FRONT BRAKE
CALIPER
1. Remove:
• Brake caliper piston "1"
• Brake caliper piston dust seal "2"
• Brake caliper piston seal "3"
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a. Blow compressed air into the brake hose joint
opening "a" to force out the piston from the
brake caliper "1".
4-44
FRONT BRAKE
3
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Troubleshooting
