ABB SAM600-IO Installation Manual
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Summary of Contents for ABB SAM600-IO
- Page 1 ® Relion SAM600 Switchgear control unit SAM600-IO Version 2.2 Installation manual...
- Page 3 Document ID: 1MRK 514 030-UEN Issued: June 2021 Revision: C Product version: 2.2 © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 4 Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com). Trademarks ABB is a registered trademark of ABB Asea Brown Boveri Ltd. Manufactured by/for a Hitachi Power Grids company. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
- Page 5 Disclaimer This document has been carefully checked by Hitachi Power Grids but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall Hitachi Power Grids be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
- Page 6 Conformity This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC).
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Page 7: Table Of Contents
Overview........................15 5.3.2.2 Mounting procedure for wall mounting................. 16 5.3.3 Side-by-side 19” rack mounting..................17 5.3.3.1 Overview........................17 5.3.3.2 Mounting procedure for side-by-side rack mounting............ 17 Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 8 Technical data....................35 Dimensions..........................35 9.1.1 Case without protective cover................... 35 9.1.2 Case with protective cover....................36 9.1.3 Wall mounting dimensions....................37 Section 10 Glossary....................... 39 Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
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Page 9: Introduction
Technical manual Communication protocol manual Cyber security deployment guideline IEC07000220-4-en.vsd IEC07000220 V4 EN-US Figure 1: The intended use of manuals throughout the product lifecycle Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 10: Document Revision History
2.2.1 PTP enhancements and corrections 2.2.2 Document not released 2.2.3 Document not released 2.2.4 Document not released 2021-06 2.2.5 Minor document enhancements and corrections. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 11: Related Documents
Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms. • Parameter names are shown in italics. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 12 • Dimensions are provided both in inches and millimeters. If it is not specifically mentioned then the dimension is in millimeters. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
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Page 13: Safety Information
Operation may be disrupted and IED and measuring circuitry may be damaged. GUID-BEDD698E-356C-4CF9-9DAE-64DB3CEADEAD v1 Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 14: Caution Signs
Take care to avoid electrical shock during installation and commissioning. M2693-2 v2 Changing the active setting group will inevitably change the IED's operation. Be careful and check regulations before making the change. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 15: Environmental Aspects
Metallic plates, parts and screws Steel and aluminum Plastic parts , LCP Package Cardboard Attached material Manuals Paper 1) Polycarbonate 2) Liquid crystal polymer Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 17: Unpacking, Inspecting And Storing
Storage temperature must be within the range of -40° C to +70° C. The average high temperature is recommended to be less than +40° C, to minimize component ageing. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 19: Mounting
The mounting kits are ordered with the IED from the ordering sheet in the Product guide. They are also available for ordering in the Accessories guide. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 20: 19" Panel Rack Mounting
Use only the screws included in the mounting kit when mounting the plates and the angles on the IED. Screws with wrong dimension may damage the PCBs inside the IED. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 21: Mounting Procedure For 19" Panel Rack Mounting
All case sizes, 1/2 x 19” and 1/1 x 19”, can be wall mounted. It is also possible to mount the IED on a panel or in a cubicle. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 22: Mounting Procedure For Wall Mounting
The required torque for screws is 3.5 Nm and for nuts is 4.5 Nm. PosNo Description Quantity Type Washer Screw M4x6 Mounting profiles Spacer Mounting angles Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 23: Side-By-Side 19" Rack Mounting
Side-by-side rack mounting details. The required torque for the screws is 3.5 Nm. PosNo Description Quantity Type Mounting plate 2, 3 Screw M4x6 Mounting angle Washer M4x6 Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 25: Connecting
The module converts the VT and CT analog signals from the TRM to digital signals processed by the NUM. Carrier for communication boards. Note: TRM module is not included in SAM600-IO, so ADM module is only used for internal communication carrier for IO modules. -
Page 26: Rear Side Connectors
BIM, BOM, SOM, IOM or MIM X301, X302, X303, X304 X306 X3061, X3062 SFP if OEM is selected X402 Service kit port X402 GUID-75B49478-A7A6-40C6-BC42-47C9B0222E7C V1 EN-US 1MRK002801-AC-2-670-1.2-PG V.3 EN Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 27 X162 X301, X302, X303, X304 X306 X3061, X3062 SFP if OEM is selected X402 Service kit port X402 1MRK002801-AC-5-670-1.2-PG V.3 EN IEC17000052 V1 EN-US Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 28 Section 6 1MRK 514 030-UEN Rev. C Connecting SEMOD53217-4 v15 1MRK002801-AC-11-670-1.2-PG V2 EN-US Figure 6: Binary input module (BIM) Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 29 (MIM) Power supply module (PSM) INTERNAL FAIL Ready Fail Protective earth must be connected 1MRK002801-AC-7-670-1.2-PG V3 EN-US Figure 8: Power supply module (PSM) Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 30 1MRK 514 030-UEN Rev. C Connecting 1MRK002801-AC-12-670-1.2-PG V2 EN-US Figure 9: Binary output module (BOM) 1MRK002801-AC-13-670-1.2-PG V3 EN-US Figure 10: Static output module (SOM) Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
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Page 31: Connecting To Protective Earth
The cubicle must be properly connected to the station earthing system. Use a conductor with a core cross section area of at least 4 mm (AWG 12). Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 32: Connecting The Power Supply Module
The connections are made on connector X11. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 33: Connecting The Binary Input And Output Signals
Plug the female connector to the corresponding back-side mounted male connector Lock the female connector by fastening the lock screws Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 34 IEC16000050 V1 EN-US Figure 13: A female connector (top: screw compression type, bottom: ringlug type) IEC04000167 V1 EN-US Figure 14: Board with male connectors Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
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Page 35: Making Of Ethernet Connections
RJ45 LAN ports of the IED are PELV or SELV circuits. The connected remote circuit must be PELV or SELV circuits. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 36 LAN or LAN segments, with all its associated interconnected equipment, is entirely contained within a single low-voltage power distribution system and within a single building. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
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Page 37: Checking Installation
During IED start-up, you can observe the internal fail relay that should change state to ready after around 1 minute. In order to get the following information in SAM600-IO, the service kit is need. For more information on service kit, refer SAM600-IO Technical manual. -
Page 39: Removing, Repairing And Exchanging
Checking IED information GUID-2CAE273B-B384-438A-B21C-C0BC86E203A1 v3 In order to get the following information in SAM600-IO, the service kit is needed. For more information on service kit, refer SAM600-IO Technical manual. The IED information includes detailed information about the device, such as version and serial number. -
Page 40: Removing The Ied
To exchange the IED with another identical unit, remove the IED and install the new one. Contact your local Hitachi Power Grids for information about exchangeable units. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 41: Technical Data
6U, 1/1 x 19” 265.9 448.0 204.1 249.9 430.1 190.5 466.5 189.1 482.6 The G and I dimensions are defined by the 19” rack mounting kit Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 42: Case With Protective Cover
Case with protective cover Figure 20: Case with protective cover and 19” rack mounting kit IEC17000119-1-en.vsd IEC17000119 V1 EN-US Figure 21: Protective cover case with details Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 43: Wall Mounting Dimensions
Figure 22: Wall mounting Case size (mm) 6U, 1/2 x 19” 254.5 190.5 242.26 259.06 202.61 6U, 1/1 x 19” 254.5 190.5 466.5 483.5 202.61 Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... -
Page 45: Glossary
Nations-sponsored standards body within the International Telecommunications Union. CAN carrier module CCVT Capacitive Coupled Voltage Transformer Class C Protection Current Transformer class as per IEEE/ ANSI Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved... - Page 46 Dynamic random access memory Disturbance report handler Digital signal processor Direct transfer trip scheme Ethernet configuration tool EHV network Extra high voltage network Electronic Industries Association Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 47 IEC Standard, Instrument transformers – Part 6: Requirements for protective current transformers for transient performance IEC 60870-5-103 Communication standard for protection equipment. A serial master/slave protocol for point-to-point communication Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 48 Local detection device LON network tool Local operating network Miniature circuit breaker Mezzanine carrier module Milli-ampere module Main processing module MVAL Value of measurement Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 49 A balanced serial interface for the transmission of digital data in point-to- point connections RS485 Serial link according to EIA standard RS485 Real-time clock Remote terminal unit Substation Automation Select-before-operate Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 50 Current transformer class according to IEC Transformer Module. This module transforms currents and voltages taken from the process into levels suitable for further signal processing. Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 51 Three times zero-sequence current.Often referred to as the residual or the earth-fault current Three times the zero sequence voltage. Often referred to as the residual voltage or the neutral point voltage Switchgear control unit SAM600-IO Installation manual © 2017 - 2021 Hitachi Power Grids. All rights reserved...
- Page 54 ABB Power Grids Sweden AB Grid Automation Products SE-721 59 Västerås, Sweden Phone +46 (0) 10 738 00 00 Scan this QR code to visit our website https://hitachiabb-powergrids.com/protection-control © 2017 - 2021 Hitachi Power Grids. All rights reserved...