BEKOMAT ® 16i CO Original installation and operation manual Table of contents 1. Notes about the documentation .....................5 1.1 Contact ............................5 1.2 Information about this installation and operation manual .............5 2. Safety ..............................6 2.1 Use .............................6 2.1.1 Intended use ............................6 2.1.2 Reasonably foreseeable inappropriate use .................
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Original installation and operation manual BEKOMAT 16i CO ® 4. Technical data ..........................25 4.1 Operating parameters ......................25 4.2 Storage and transportation parameters ................26 4.3 Materials ..........................26 4.4 Dimensions BEKOMAT 16i CO .................... 26 ® 4.5 Screw fastening torques BEKOMAT 16i CO ...............
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BEKOMAT ® 16i CO Original installation and operation manual Table of contents 11. Consumables, accessories and spare parts ................59 11.1 Order information ........................ 59 11.2 Accessories ........................... 59 11.3 Spare parts..........................60 12. Decommissioning ........................65 12.1 Warning notices ........................65 12.2 Decommissioning work .......................
This documentation contains all the necessary steps for use and operation of the product and the accessories. 1.1 Contact Manufacturer Customer service and tools BEKO TECHNOLOGIES GmbH BEKO TECHNOLOGIES GmbH Im Taubental 7 | 41468 Neuss Im Taubental 7 | 41468 Neuss Tel.
• Only combine the product and accessories with the products and components named and recommended by BEKO TECHNOLOGIES in the manual. • Adhere to the prescribed maintenance schedule. Before using the product and the accessories, the operating company must make sure that all conditions and prerequisites for intended use are given.
Original installation and operation manual BEKOMAT 16i CO ® 2.1.2 Reasonably foreseeable inappropriate use Reasonably foreseeable inappropriate use is deemed to have occurred if the product or the accessories are used in any other way than that described in the chapter "Intended use". Reasonably foreseeable inappropriate use includes the use of the product or the accessories in a manner not intended by the manufacturer or supplier but which may result from foreseeable human behaviour.
BEKOMAT ® 16i CO Original installation and operation manual 2.3 Target group and personnel This manual addresses the personnel listed below who are involved with work on the product or the accessories. INFORMATION Personnel requirements! The personnel may not execute any actions on the product or the accessories when they are under the influence of drugs, medications, alcohol or other substances that may impair their ...
Original installation and operation manual BEKOMAT 16i CO ® 2.4 Explanation of the safety symbols used The symbols used below indicate safety-relevant and important information which must be adhered to when handling the product and to ensure safe and optimum operation. Symbol Description / explanation General warning symbol (danger, warning, caution)
BEKOMAT ® 16i CO Original installation and operation manual 2.5 Safety instructions and warning notices This chapter provides an overview of all the important safety aspects for personal protection as well as for the safe and problem-free operation of the product and accessories. The following chapters list the dangers posed by this product and the accessories even with intended use.
Original installation and operation manual BEKOMAT 16i CO ® 2.5.3 Electric voltage Contact with live components may result in serious personal injuries or death. To ensure the safe handling of live components, observe the following points: • Set up a safety area around the working area during all installation and repair work. •...
• Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. 2.5.7 Handling hazardous substances Contact with condensate containing substances which endanger health and the environment can pose a health hazard, causing irritation and/or damage to the eyes, skin and mucous membranes. In addition, polluted condensate must be ...
Original installation and operation manual BEKOMAT 16i CO ® 2.5.8 Use of spare parts, accessories or materials The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunction and device failure as well as material damage can occur. •...
BEKOMAT ® 16i CO Original installation and operation manual 3. Product information 3.1 Exploded view BEKOMAT 16i CO ® Item Description / explanation Item Description / explanation Screw M3 x 10 [29] Solenoid coil Top cover [30] O-ring 5.5 x 1.5 mm Dust protection pane [31] Control air cover...
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Original installation and operation manual BEKOMAT 16i CO ® 55 56 51 50 15 | 76...
BEKOMAT ® 16i CO Original installation and operation manual 3.2 Product overview Item Description / explanation Item Description / explanation Control panel Valve unit Right cable gland Condensate inlet Left cable gland Connection for venting line Condensate discharge 16 | 76...
Original installation and operation manual BEKOMAT 16i CO ® 3.3 Function description Illustration Description / explanation The condensate flows via the condensate inlet [F] into the BEKOMAT and collects in ® the housing [18]. The filling level in the housing [18] is continuously monitored by a capacitive sensor in the sensor tube [44]. Once the condensate has reached the maximum fill level, the pilot valve [X1] is activated using the controller.
BEKOMAT ® 16i CO Original installation and operation manual 3.4 Modbus function The BEKOMAT has an integrated Modbus which can be used to read out the operating parameters and device ® information. The BEKOMAT is operated using the client-server system with operating mode Modbus-RTU. ®...
Original installation and operation manual BEKOMAT 16i CO ® 3.4.3.1 Read Input Registers (0x04) Modbus Contents Description / explanation Data type address 1116 Main Timer Hi-Word Operating hours counter [h] 1117 Main Timer Lo-Word 1102 Main Counter Hi-Word Counter for switching cycles 1103 Main Counter Lo-Word 1540...
3.4.3.3 Changing interface parameters INFORMATION BEKO TECHNOLOGIES configuration tools! BEKO TECHNOLOGIES recommends using the Software Integrator to change the interface parameters. The software can be downloaded from the BEKO TECHNOLOGIES homepage (see “1.1 Contact” on Page 5). For connection to a PC, BEKO TECHNOLOGIES recommends using the Integrator Hardware Kit (for ordering information see chapter “11.2 Accessories”...
BEKOMAT ® 16i CO Original installation and operation manual 3.4.3.4 Control commands The forwarding of control commands to the product is described below. Control-Holding-Register (Modbus Specification) Control command Description / explanation Command Hex. Dec. Value All the LEDs of a certain device flash at Beacon on 0x1770 6000 0x0001 the same time to identify this device.
If you contact the manufacturer or supplier, always have this data ready for system identification. BM16i +1°...+60°C / 34°...140°F 12345678 0,8-16 bar(g) / 12-230 psi(g) 4046928 IP 65 TYPE13 24 VDC ±10% /<8W BEKO TECHNOLOGIES GMBH IM TAUBENTAL 7 D-41468 NEUSS 12345678 Made in Germany Example illustration Item Description / explanation Product name...
BEKOMAT ® 16i CO Original installation and operation manual 3.6 Scope of delivery The table below shows the scope of delivery of the BEKOMAT ® Illustration Description / explanation BEKOMAT 16i CO ® Original installation and operation manual Original Installations- und Betriebsanleitung BEKOMAT 16i CO ®...
BEKOMAT ® 16i CO Original installation and operation manual 4.2 Storage and transportation parameters BEKOMAT 16i CO ® Minimum / maximum temperature, +1 … +60 °C storage and transportation +34 … +140 °F 4.3 Materials BEKOMAT 16i CO ® Housing Aluminium, hardcoated Membrane 4.4 Dimensions BEKOMAT 16i CO ®...
BEKOMAT ® 16i CO Original installation and operation manual 4.6 Installation dimensions Illustration Description / explanation Allow sufficient assembly space above the top cover at the place of installation so that the LEDs are visible and the TEST button can be pressed. 4.7 Terminal diagram power control board Illustration GND / 0V RS485 - B RS485 - A...
5.1 Transport After transporting and removing the packaging material, inspect the product for possible transport damage. If you find such damage, notify the carrier company, BEKO TECHNOLOGIES or one of its agents immediately. Transport the product as follows: • Only transport the product in its original packaging.
BEKOMAT ® 16i CO Original installation and operation manual 6. Assembly 6.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunction and device failure as well as material damage can occur.
Original installation and operation manual BEKOMAT 16i CO ® 6.2 Assembly conditions Wrong Right Description / explanation Minimum installation height • The inlet height must be located lower than the lowest point of the collecting tank, at least 185 mm (7.28 in). (inch) >...
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BEKOMAT ® 16i CO Original installation and operation manual Wrong Right Description / explanation Drain line version • Do not use shut-off valves in the drain line. • Only connect the BEKOMAT to the drain ® line using a hose. 0 The hose compensates for assembly tolerances, vibrations and thermal expansion.
Original installation and operation manual BEKOMAT 16i CO ® Wrong Right Description / explanation Ensure venting • If the slope in the inflow is not sufficient or there are other problems with the inflow, install a venting line. Discharge from pressurised pipes • Divert the flow of gas to provide a deflecting surface to discharge the fluid components in the gas. 6.3 Assembly work For assembly work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment •...
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BEKOMAT ® 16i CO Original installation and operation manual Assembly work Illustration Description / explanation 4. Remove the plugs [21, 35, 42] at the inlet connection [F], drain connection [D] and the connection for the venting line [G]. Recommendation: For product maintenance, install the shut-off valves [X3, X4] in the venting line [X2] and in the condensate inlet line [X5].
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Original installation and operation manual BEKOMAT 16i CO ® Assembly work Illustration Description / explanation 6. For the condensate discharge, fit the hose [X6] provided to the drain connection [D] and use a hose clamp for fixation. 7. Connect the other end of the hose [X6] with the condensate discharge line [X7].
BEKOMAT ® 16i CO Original installation and operation manual 7. Electrical installation 7.1 Warning notices DANGER Use of incorrect spare parts, accessories or materials! The use of incorrect spare parts, accessories or materials, as well as auxiliary and operating materials, may result in death or serious injury. Malfunction and device failure as well as material damage can occur.
Original installation and operation manual BEKOMAT 16i CO ® NOTE Electromagnetic interference! Electromagnetic faults caused by high-voltage cables, switchgears and high-frequency switching components, in particular speed-controlled and frequency-controlled drives (VSD/ VFD) can interfere with the operation of electronic devices and communication between electronic devices. • Mount electronic devices far away from high voltage cables, switching systems and high- frequency switching components.
BEKOMAT ® 16i CO Original installation and operation manual 7.2.1 Single device connection Connection work - single device Illustration Description / explanation 1. Loosen the 4 screws [1]. 2. Lift the top cover [2]. 3. Raise the top cover [1] slightly and pull the terminal clamp [10] off.
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Original installation and operation manual BEKOMAT 16i CO ® Connection work - single device Illustration Description / explanation Connection cable [X8] 8. Connect the connection cable [X8] according to the terminal diagram “4.7 Terminal diagram power control board” on Page 28. 9.
BEKOMAT ® 16i CO Original installation and operation manual 7.2.2 Connecting multiple Modbus devices (series connection) Connection work - series connection Illustration Description / explanation 1. Loosen the 4 screws [1]. 2. Lift the top cover [2]. 3. Raise the top cover [2] slightly and pull the terminal clamp [10] off.
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Original installation and operation manual BEKOMAT 16i CO ® Connection work - series connection Illustration Description / explanation 7. Fit the cable gland components [4, 5, 6] over the connection cable [X8] and insert the connection cable [X9]. 8. Insert the connection cable [X9] into the left cable gland [C].
BEKOMAT ® 16i CO Original installation and operation manual 8. Commissioning 8.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in the manual. • Check whether the operating parameters have been amended or restricted by the use of accessories.
Original installation and operation manual BEKOMAT 16i CO ® 8.2 Commissioning work Illustration Description / explanation 1. Connect the voltage supply. 0 The BEKOMAT carries out the power-on self-test. ® 2. Slowly pressurise the system (e.g. by slowly opening the recommended shut-off valve [X4] in the condensate inlet line [X5]).
BEKOMAT ® 16i CO Original installation and operation manual 9. Operation 9.1 Warning notices DANGER Operation outside the permissible limit range! Operation of the product and accessories outside the permissible limits and operating parameters, unauthorised intervention and modifications may result in death or serious injury. • Adhere to the limits and operating parameters specified on the type plate and in the manual. • Adhere to the assembly conditions and ambient conditions. •...
Original installation and operation manual BEKOMAT 16i CO ® 9.2 Operating states Illustration Description / explanation Disconnected • All LEDs are off. Switch on / power-on self-test • All LEDs are on for 1 second. • The BEKOMAT carries out a diagnosis of ®...
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BEKOMAT ® 16i CO Original installation and operation manual Illustration Description / explanation Discharge procedure (TEST button pressed briefly) • The red ALARM LED is off. • The green VALVE LED is on during the discharge procedure. • The green POWER LED is on. Pre-alarm (TEST button pressed >1 minute and <5 minutes) •...
Original installation and operation manual BEKOMAT 16i CO ® 10. Maintenance 10.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • All maintenance and repair work on the system must be carried out in the depressurised state and with the system secured against unintentional pressurisation.
BEKOMAT ® 16i CO Original installation and operation manual 10.2 Maintenance schedule Maintenance Interval Wear part replacement After 8760 operating hours or 1 million switching cycles*; at least annually Cleaning Annually Functional test Monthly Visual inspection Weekly Leakage test After assembly and maintenance works on the product * based on 7 bar(g) (101.5 psi(g)) and pH-neutral condensate INFORMATION Carrying out cleaning work...
Original installation and operation manual BEKOMAT 16i CO ® 10.3.1 Wear part replacement Wear part replacement Illustration Description / explanation 1. Loosen the screw [49] of the solenoid valve connector [50]. 2. Pull the solenoid valve connector [50] off. 3. Loosen the screws [26] from the valve unit [E]. 49 | 76...
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BEKOMAT ® 16i CO Original installation and operation manual Wear part replacement Illustration Description / explanation 4. Take the valve unit [E] off. 5. Loosen the screws [32] and take the valve unit apart. 50 | 76...
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Original installation and operation manual BEKOMAT 16i CO ® Wear part replacement Illustration Description / explanation 6. Loosen the nuts [34] with the spring washers [33] and take the housing upper part [40] off. 51 | 76...
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BEKOMAT ® 16i CO Original installation and operation manual Wear part replacement Illustration Description / explanation 7. Replace all the components in the set of wear parts [X]. 8. Grease the O-rings in the set of wear parts. 9. Set the housing upper part [40] in place again and screw tight using the nuts [34] and spring washers [33].
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Original installation and operation manual BEKOMAT 16i CO ® Wear part replacement Illustration Description / explanation 11. Re-assemble the solenoid valve as shown and tighten using the screws [32]. 12. Tighten the screws [32] with a torque of 1.5 Nm +0.5 Nm (1.11 ft-lb +0.37 ft-lb). 13.
BEKOMAT ® 16i CO Original installation and operation manual Wear part replacement Illustration Description / explanation 14. Screw the valve unit [E] using the screws [26]. 15. Tighten the screws [26] with a torque of 2.5 Nm +/- 0.5 Nm (1.84 ft-lb +0.37 ft-lb). 16. Fit the solenoid valve connector [50] and screw tight using the screw [49].
The leakage test is a non-destructive test method and is used to prove leak tightness in vacuum and overpressure systems. The leakage test can be carried out in different ways. BEKO TECHNOLOGIES provides no recommendations for selecting a testing process. The operating company of the pressurised system is responsible for the selection and specification of the test method to be used, which should be executed in corresponding to with valid standards and ...
BEKOMAT ® 16i CO Original installation and operation manual 10.3.5 Cleaning CAUTION Inappropriate cleaning and use of the wrong cleaning media! Inappropriate cleaning and the use of the wrong cleaning media may result in minor injuries as well as damage to health and damage to property. •...
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Original installation and operation manual BEKOMAT 16i CO ® Cleaning work Illustration Description / explanation 3. Clean the membrane seat using a cleaning brush Ø max. = 2.5 mm (0.09"). 4. Clean the guide bushings for the control-air pipe and the control-air pipe itself using a cleaning brush Ø max. = 2.5 mm (0.09").
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BEKOMAT ® 16i CO Original installation and operation manual Cleaning work Illustration Description / explanation 6. Wipe the membrane seat and the membrane cap down using a clean cloth without cleaning agent. 7. Clean the membrane cap using a cleaning brush Ø max. = 2.5 mm (0.09").
Material number and designation of the accessory or spare part • Required quantity of accessories or spare parts to be delivered The contact data for the BEKO TECHNOLOGIES customer services responsible are listed in chapter “1.1 Contact” on Page 5. 11.2 Accessories...
16i CO Original installation and operation manual Illustration Description Material no. Integrator Hardware Kit 4052710 The software can be downloaded from the BEKO TECHNOLOGIES Software Integrator homepage (see “1.1 Contact” on Page 5). 11.3 Spare parts Illustration Description Material no.
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Original installation and operation manual BEKOMAT 16i CO ® Illustration Description Material no. Membranes, 3 pieces 4002451 Valve unit 2000089 61 | 76...
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BEKOMAT ® 16i CO Original installation and operation manual Illustration Description Material no. Valve attachment components 2000088 (contains the marked components [X]) 62 | 76...
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Original installation and operation manual BEKOMAT 16i CO ® Illustration Description Material no. Set of seals 2000090 Housing main part 2000092 63 | 76...
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BEKOMAT ® 16i CO Original installation and operation manual Illustration Description Material no. Housing lid 2000066 Top cover 2000066 64 | 76...
Original installation and operation manual BEKOMAT 16i CO ® 12. Decommissioning 12.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • All work on the system must be carried out in the depressurised state and with the system secured against unintentional pressurisation.
BEKOMAT ® 16i CO Original installation and operation manual 12.2 Decommissioning work Illustration Description / explanation 1. Interrupt the condensate feed and close the condensate inlet line [X5]. (e.g. close the recommended shut-off valve [X4]). 2. Close the venting line [X2] (e.g. using the recommended shut-off valve [X3]). 3. Press the TEST button briefly multiple times. 0 The pressure in the BEKOMAT is reduced.
Original installation and operation manual BEKOMAT 16i CO ® 13. Dismantling 13.1 Warning notices DANGER Pressurised system! There is a danger of death or serious personal injury resulting from contact with fast or suddenly escaping fluids or through bursting system parts. • All work on the system must be carried out in the depressurised state and with the system secured against unintentional pressurisation.
BEKOMAT ® 16i CO Original installation and operation manual 13.2 Dismantling work For dismantling work to be carried out, the following prerequisites must be fulfilled and the preparatory tasks must have been completed. Prerequisites Tools Material Protective equipment • Spanner or adjustable end wrench • No material necessary Always to be worn: Preparatory tasks Decommissioning has been completed. Depressurise the pressurised system or the respective system section and secure it against unintentional pressurisation.
Original installation and operation manual BEKOMAT 16i CO ® Dismantling work Illustration Description / explanation 5. Remove the hose [X6] from the condensate discharge [D] and disassemble. 6. Remove the condensate inlet line [X5] and the recommended shut-off valve [X4] from the condensate inlet [F] and disassemble. 7.
Dispose of all components, parts, operating and auxiliary materials as well as cleaning media professionally and in accordance with regional legal specifications and regulations. • Dispose of electrical and electronic components through a specialist waste disposal company or return to BEKO TECHNOLOGIES. • In case of uncertainties regarding disposal, always consult a regional waste management company.
Original installation and operation manual BEKOMAT 16i CO ® 14.2 Disposal of operating and auxiliary materials Ensure the following prerequisites are met before disposal: Preparatory tasks The BEKOMAT has been decommissioned. ® The BEKOMAT is disassembled. ® The BEKOMAT is clean and free from all media residues. ®...
15. Troubleshooting and fault repair / FAQ Error or fault pattern Possible causes Troubleshooting n = ∞ • Negative power-on self-test. • Contact BEKO TECHNOLOGIES customer 0 The electronics unit is service (see “1.1 Contact” on Page 5). defective. • Read off the operating voltage on the type plate and check it. •...
Original installation and operation manual BEKOMAT 16i CO ® 16. Appendices 16.1 Approval certificates and declarations of conformity Symbol Description / explanation CE marking The CE marking indicates that a product fulfils all the EU directives applicable for this product and that basic safety and health requirements were met during manufacturing of the product. The product may be sold on the European market. FCC marking The FCC marking indicates that a product fulfils the requirements of the Federal Communications ...
BEKOMAT ® 16i CO Original installation and operation manual 16.2 Declaration of Conformity 74 | 76...
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Original installation and operation manual BEKOMAT 16i CO ® 75 | 76...
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Tel. +81 44 328 76 01 service.it@beko-technologies.com info@beko-technologies.jp BEKO TECHNOLOGIES S. de R.L. de C. BEKO TECHNOLOGIES CORP. BEKO Technologies, S de R.L. de C.V. 900 Great Southwest Pkwy SW Blvd. Vito Alessio Robles 4602 Bodega 10 US - Atlanta, GA 30336 Zona Industrial Tel.