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Sharp LC-32DV200E Service Manual
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Sharp LC-32DV200E Service Manual

Combination liquid crystal television and dvd/cd player
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In the interests of user-safety (Required by safety regulations in some countries) the set should be restored
to its original condition and only parts identical to those specified should be used.
• IMPORTANT WARNING .................................................................................................................. A1-1
• SERVICING NOTICES ON CHECKING ............................................................................................. A1-2
• HOW TO ORDER PARTS ................................................................................................................ A1-2
• IMPORTANT .................................................................................................................................. A1-2
• WHEN REPLACING DVD DECK ......................................................................................................A1-3
• PREPARATION OF SERVICING....................................................................................................... A1-3
• DISC REMOVAL METHOD AT NO POWER SUPPLY ............................................................................ A1-4
• PARENTAL CONTROL - RATING LEVEL ...........................................................................................A1-4
• ABOUT LEAD FREE SOLDER (PbF) .................................................................................................A1-5
• HOTEL MODE FUNCTION................................................................................................................. A1-6
• GENERAL SPECIFICATIONS ........................................................................................................... A2-1~A2-8
• DISASSEMBLY INSTRUCTIONS ..................................................................................................... B1-1~B3-2
• SERVICE MODE LIST ....................................................................................................................C-1
• SERVICING FIXTURES AND TOOLS ................................................................................................. C-2
• RE-WRITE FOR DVD FIRMWARE .................................................................................................... C-2
• PART LOCATION GUIDE (WIRING CONNECTION) .............................................................................D-1
• TROUBLESHOOTING GUIDE ......................................................................................................... E-1~E-9
• BLOCK DIAGRAM .........................................................................................................................F-1~F-12
• PRINTED CIRCUIT BOARDS ...........................................................................................................G-1~G-11
• SCHEMATIC DIAGRAMS ............................................................................................................... H-1~H-50
• WAVEFORMS ............................................................................................................................. I-1~I-3
• MECHANICAL EXPLODED VIEWS .................................................................................................... J1-1~J1-3
• DVD DECK EXPLODED VIEWS .......................................................................................................J2-1
• REPLACEMENT PARTS LIST ........................................................................................................... K1-1~K3-8
!
Parts marked with "
" are important for maintaining the safety of the set. Be sure to replace these parts with
specified ones for maintaining the safety and performance of the set.
SHARP CORPORATION
SERVICE MANUAL
COMBINATION LIQUID CRYSTAL
TELEVISION AND DVD/CD PLAYER
LC-32DV200E(K)
MODEL
CONTENTS
This document has been published to be used for
after sales service only.
S50OSLC32DV20
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Summary of Contents for Sharp LC-32DV200E

  • Page 1: Table Of Contents

    S50OSLC32DV20 COMBINATION LIQUID CRYSTAL TELEVISION AND DVD/CD PLAYER LC-32DV200E(K) MODEL In the interests of user-safety (Required by safety regulations in some countries) the set should be restored to its original condition and only parts identical to those specified should be used.

  • Page 2: Important Warning

    IMPORTANT WARNING CAUTION: DVD PLAYER IS A CLASS 1 LASER PRODUCT. HOWEVER THIS PLAYER USES A VISIBLE LASER BEAM WHICH COULD CAUSE HAZARDOUS RADIATION EXPOSURE IF DIRECTED. BE SURE TO OPERATE THE PLAYER CORRECTLY AS INSTRUCTED. THE FOLLOWING CAUTION LABEL IS LOCATED ON THE REAR PANEL OF THE PLAYER. (Printed on the Rear Panel) WHEN THIS PLAYER IS PLUGGED TO THE WALL OUTLET, DO NOT PLACE YOUR EYES CLOSE TO THE OPENING OF THE DISC TRAY AND OTHER OPENINGS TO LOOK INTO THE INSIDE OF...

  • Page 3: Parental Control - Rating Level

    DISC REMOVAL METHOD AT NO POWER SUPPLY 1. Remove the Stand Ass'y, Front Cabinet Ass'y and LCD Panel. (Refer to item 1 of the DISASSEMBLY INSTRUCTIONS.) 2. Slide the Gear Middle toward the arrow direction by hand to release the lock. (Refer to Fig. 1) 3.

  • Page 4: About Lead Free Solder (Pbf)

    ABOUT LEAD FREE SOLDER (PbF) Distinction of PbF PCB: PCBs (manufactured) using lead free solder will have a PbF printing on the PCB. (Please refer to figures.) Caution: Pb free solder has a higher melting point than standard solder; Typically the melting point is 86 F~104 F(30 C~40...

  • Page 5: Hotel Mode Function

    HOTEL MODE FUNCTION To set the Hotel mode, please follow the steps below. Press the MENU---> 0027 button on the remote control. The Hotel mode setting menu will appear. Using the UP/DOWN button on the remote control, select the desired mode. Then press the ENTER button. Using the LEFT/RIGHT button on the remote control, set the mode to desired setting.

  • Page 6: General Specifications

    GENERAL SPECIFICATIONS LCD Size / Visual Size 31.51 inch / 800.4mmV System LCD Type Color TFT LCD Number of Pixels 1366(H) x 768(V) View Range Left/Right 88/88 degree Up/Down 89/89 degree < = Bright Dot Zero Bright Dot Ratio Color System PAL / SECAM Speaker 2 Speaker...
  • Page 7 GENERAL SPECIFICATIONS Regulation Safety CE(EN60065:2002+AMD.11:2008), SEMKO, HOMOLO, Ukraine Safety Radiation X-Radiation Temperature Operation +5oC ~ +40oC Storage -20oC ~ +60oC Space Around Unit 100mm (4inch) Operating Humidity Less than 80% RH OSD Language (TV) English, Spanish, German, French, Italian, Swedish Dutch, Russian, Portuguese, Turkish, Greek, Finnish Polish, Danish, Norwegian, Hungarian, Czech, Slovak Estonian, Latvian, Lithuanian, Slovenian, Ukranian...
  • Page 8 GENERAL SPECIFICATIONS /Slow- /Slow+ OK / CH List Return Freeze TV/Radio Subtitle Audio Play Stop Pause Quick View Cancel DVD Menu Top Menu Repeat A-B Play Mode Jump Search+ Search- T'TEXT Keys TEXT / TAP / TV Slow+ / F.T.B Audio / F.T.B Slow- / Hold Freeze / Hold...
  • Page 9 GENERAL SPECIFICATIONS Audio Tone Control (Bass/Treble/Balance) Surround Equalizer Speaker Stable Sound Audio Description SRS WOW (SRS 3D/Focus/Tru Bass) Variable Audio Out Tuning Auto Tuning (Analog/Digital) Update Scan (Analog/Digital) CH Skip (Analog/Digital) CH Sort (Analog/Digital) CH Edit (Analog/Digital) Fine Tuning (Analog) Lock Panel Lock Channel Lock...
  • Page 10 GENERAL SPECIFICATIONS Digital Out Dolby Digital Dolby Digital Dolby Digital Plus Dolby Digital MPEG HE AAC Dolby Digital Decode(Down Mix) Dolby Digital Dolby Digital Plus MPEG HE AAC PC Monitor Input VGA (640x480) Yes (60Hz) VGA (720x400) No (Possible to Display) WVGA (848x480) SVGA (800x600) Yes (60Hz)
  • Page 11 GENERAL SPECIFICATIONS Features Parental Lock (DVD) Auto Power Off Video CD Playback SVCD Playback MP3 Playback WMA Playback JPEG Playback Fujicolor CD KODAK Picture CD Divx Playback DMF Support VR Format Playba Digital Out Dolby Digital Dolby Digital MPEG Decode(Down Mix) Dolby Digital Auto Retract Disc Disc Navigator...
  • Page 12 GENERAL SPECIFICATIONS DVB-T Antenna U/V Mixer DC Car Cord (Center+) Guarantee Card Caution Sheet Repair Coupon AQUOS Care plan Warning Sheet Circuit Diagram Antenna Change Plug Service Facility List Important Safeguard Quick Set-up Sheet Yes(11Language) Battery UM size x pcs UM-3 x 2 pcs OEM Brand AC Adapter...
  • Page 13 Sets/45' Trailer w/Pallet w/Wrapping G-18 Material Cabinet Cabinet Front PC+ABS 94V0 NON-HALOGEN Cabinet Rear PS 94V0 NON-DECABROM Stand PC+ABS 94V0 NON-HALOGEN Non-Halogen Eyelet G-19 Environment Environmental standard requirement Green procurement of SHARP Pb- Free Phase3(PHASE3A) Measures for Whisker WEEE A2-8...

  • Page 14: Disassembly Instructions

    DISASSEMBLY INSTRUCTIONS 1. REMOVAL OF MECHANICAL PARTS 1-2: BACK CABINET ASS'Y (Refer to Fig. 1-2) AND P.C. BOARDS 1. Remove the 12 screws (1). 2. Remove the Back Cabinet Ass'y in the direction of arrow . CAUTION Be careful not to remove the LVDS cable forcibly, because the LVDS cable may be damaged.
  • Page 15 DISASSEMBLY INSTRUCTIONS 1-4: DVD MT PCB and DVD DECK (Refer to Fig. 1-4) 1-5: POWER PCB (Refer to Fig. 1-5) Put the Cabinet Back Ass'y on the bottom. 1. Disconnect the following connectors: Short circuit the position shown in Fig. 1-4 using a (CP3200 and CP3203).
  • Page 16 DISASSEMBLY INSTRUCTIONS 1-7: OPERATION PCB and REMOCON PCB (Refer to Fig. 1-7) Remove the 2 screw (1). Remove the Remocon PCB in the direction of arrow (A). Remove the 2 screws (2). Remove the Panel Side Ass'y in the direction of arrow (B). Remove the 3 screws (3).
  • Page 17 DISASSEMBLY INSTRUCTIONS 2. REMOVAL OF DVD DECK PARTS Check Lock NOTE 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. 2-1: TRAVERSE ASS'Y/LOADING MOTOR PCB ASS'Y/ PLATE TRVS UD (Refer to Fig.
  • Page 18 DISASSEMBLY INSTRUCTIONS NOTE Insulator (R) 1. In case of the Gear Motor installation, check if the value of the Fig. 2-2-B is correct. Traverse Ass'y (Top Side) 2. When installing the wire of the PCB630 install it correctly as Fig. 2-2-C. Fig.
  • Page 19 DISASSEMBLY INSTRUCTIONS Loading Motor PCB Ass'y Rack Lever Loading Motor PCB Ass'y • Install wire from (1) to (2) in order. RED(2) Loading Motor BLACK(1) Lumirror Washer Gear Worm Fig. 2-3-D Roller Cone Chassis Main Ass'y Lumirror Washer Shaft Roller Roller Sub Ass'y Roller Cone Frame Main Ass'y...
  • Page 20 DISASSEMBLY INSTRUCTIONS 2.4: SPRING SHUTTER/PLATE RETAINER/ Spring Shutter (2pcs) RETAINER SHUTTER/COVER CLAMPER/ PLATE CLAMPER/MAGNET CLAMPER/ CLAMPER/GUIDE DISC/LEVER DISC/ SPRING LEVER GUIDE/SPRING LEVER DISC/ LEVER DISC (Refer to Fig. 2-4-A) 1. Unlock the support (1). 2. Remove the Retainer Shutter Ass'y. Check Hook Retainer Shutter 3.
  • Page 21 DISASSEMBLY INSTRUCTIONS Install the position (A) and (B) Fig. 2-5-B [ 4 pin FFC ] Printing Surface 71 ± 1mm Fold it by 90° Fig. 2-5-C [ 5 pin FFC ] Printing Surface 25 ± 1mm Fold it by 90° Fold it by 90°...
  • Page 22 DISASSEMBLY INSTRUCTIONS 3. REMOVAL AND INSTALLATION OF 3. When IC starts moving back and forth easily after FLAT PACKAGE IC desoldering completely, pickup the corner of the IC using tweezers and remove the IC by moving with the IC REMOVAL desoldering machine.
  • Page 23 DISASSEMBLY INSTRUCTIONS INSTALLATION 4. When bridge-soldering between terminals and/or the soldering amount are not enough, resolder using a Thin- 1. Take care of the polarity of new IC and then install the tip Soldering Iron. (Refer to Fig. 3-8.) new IC fitting on the printed circuit pattern. Then solder each lead on the diagonal positions of IC temporarily.

  • Page 24: Service Mode List

    SERVICE MODE LIST This unit is provided with the following SERVICE MODES so you can repair, examine and adjust easily. CAUTION • Do not feel after other MENU. 1. Check of the SUM DATA and MICON VERSION on the screen. 1-1: Press the MENU --->...

  • Page 25: Servicing Fixtures And Tools

    SERVICING FIXTURES AND TOOLS JG176 Up-Date Disc Ref. No. Part No. Parts Name Remarks Up-Date of the Firmware JG176 APJG176152 Up-Date Disc RE-WRITE FOR DVD FIRMWARE 1. Turn on the power, and set the DVD mode. 1-1: Press the SETUP/ TV MENU ---> 0027 button on the remote control to select "Initial Settings". Fig.

  • Page 26: Part Location Guide (Wiring Connection

    PARTS LOCATION GUIDE (WIRING CONNECTION) LCD PANEL CD3803 CD2302 DVD MT PCB CP2302 CP2303 CD2301 CP2301 DVD DECK POWER PCB CD8502 TUNER PCB CP3803 TU5800 CP5801 CD2801 CD4201 CP4201 CP4301 CP2804 CP5800 CD3808 CP800 CP804 CP3200 CP3808 MAIN PCB J4208 CP3203 CP3809 CD3809...

  • Page 27: Troubleshooting Guide

    TROUBLESHOOTING GUIDE (LCD SECTION) POWER DOES NOT TURN ON Is F3801 and F3802 Change F3801 or F3802. broken? Check IC3803 and peripheral Is there voltage at circuit. pin 2 of IC3803 16V? Change R3860. Is R3860 broken? Check IC3802 and peripheral Is there voltage at pin circuit.
  • Page 28 TROUBLESHOOTING GUIDE THE PICTURE APPEARS, BUT THE AUDIO DOES NOT APPEARS. (AT RF MODE) Is CP301 connected? Connect CP301. Is there signal at pins Change SP301 and SP302. 1 and 4 of CP301? Is there signal at pins 2 Check IC300 and peripheral and 14 of IC300? circuit.
  • Page 29 TROUBLESHOOTING GUIDE THE PICTURE DOES NOT APPEAR Is there voltage at pins 1, Check IC3802, T3801, D3822 Does backlight shine? 2, 3, 4 and 5 of CP3803 and peripheral circuit. 24V? Is CD2801 connected? Connected CD2801. Is there voltage at pins Check Q3012 and 27, 28, 29 and 30 of peripheral circuit.
  • Page 30 TROUBLESHOOTING GUIDE THE COLOR DOES NOT APPEAR Is setting of color Adjust the color. normal? Is the color signal Receive the color signal. received? Check IC800 and Is there color signal at peripheral circuit. IC800? Change DIGITAL PCB.
  • Page 31 TROUBLESHOOTING GUIDE (DVD SECTION) DOES NOT DISPLAY DVD PICTURE Does this display Check the disc. logo picture? Does this have signal Check pins 8 and 10 of at pins 102 and 103 of CP8501 and peripheral circuit. IC4001? Does IC4001 gets P.CON+3.3V and Change IC4001.
  • Page 32 TROUBLESHOOTING GUIDE DISC DOES NOT EJECT Check pins B24 and C24 Does OSD appear Is remote key set of IC800 and peripheral on the screen? effectively? circuit. Check pins 33 and 92 of IC4001 and peripheral circuit. Does this eject disc at Check IC4001 and Does this have signal at change DVD DECK?
  • Page 33 TROUBLESHOOTING GUIDE DOES NOT PLAY DVD Change DVD DECK. Is the voltage between Does CD2001 connect Does this display JG2301 and JG2330 with CP2301 correctly? "INCORRECT DISC"? less than 0.3V? Connect CD2001. Does this display Change IC4001. reading mark? Does disc rotate? Change DVD DECK.
  • Page 34 TROUBLESHOOTING GUIDE DOES NOT PLAY CD Change DVD DECK. Is the voltage between Does CD2001 connect Does this display JG2301and JG2329 with CP2301 correctly? "INCORRECT DISC"? less than 0.3V? Connect CD2001. Does this display Change IC4001. reading mark? Does disc rotate? Change DVD DECK.
  • Page 35 TROUBLESHOOTING GUIDE NO SOUND DVD/CD ANALOG AUDIO Does this have signal at pins 116 and 118 Change IC4001. of IC4001? Does this have signal at Check pins 1 and 7 of IC8501 pins 1 and 7 of IC8501? and peripheral circuit. Is CP8501 connected? Connect CP8501.

  • Page 36: Block Diagram

    DVD BLOCK DIAGRAM DVD LOADER DSM3 TRIN LCD BLOCK RF A B C D E F TROUT LIMIT MDI1 RF, A, B, C, D, E, F,TROUT,LIMIT,MDI1 TRIN START_SW VR_CTL VR(DVD),VR(CD) IOA(DVD-L/CD-H) Q2301 TV_RX/DVD_TX Q2304 Q2305 06SD TV_TX/DVD_RX T+/-, F+/-, LOAD+/-, ASPDIF DMSO, FMSO, TRSO SPDIF-134...
  • Page 37 21PIN BLOCK DIAGRAM SC1_AUDIO_OUT_DAC IC7200 WM8521HCGED/RV SCART1 AOBCK AOBCK SCALER_AV/SCALER/FLASH/ J4206 RGB-66H AOLRCK AOLRCK PANEL_INTERFACE/DDR/TUNER/ R_OUT SC1_A_OUT_R AOSDATA0 AOSDATA0 HDMI/COMMON INTERFACE L_OUT 10 SC1_A_OUT_L AOMCLK 13 AOMCLK AV/DVD INTERFACE/ AV/DVD_INTERFACE/ R IN R_IN SC1 A IN R SC1_A_IN_R SOUND AMP/AUDIODAC/ L_IN SC1_A_IN_L JACK/AUDIO SWITCH...
  • Page 38 REGULATOR2/3 BLOCK DIAGRAM CP3200 SOUND+B SOUND+B SOUND GND P.CON+9V REG SOUND GND IC3007 P.CON+9V_MT8292 P.CON+12V SW R1190S090B-E2-F SW+12V Q3003 P.CON+12V KTA1664-Y(GP) LCD+B SW LCD+B Q3012 TPC6108 AT+6V SW+6V P.CON+2.5V REG IC3006 P.CON+2.5V RP131H251D-T1-F USB+5V REG IC3009 5V_USB TUNER+5V REG RP131H501D-T1-F IC3013 P.CON+5V_TUNER RP131H501D-T1-F...
  • Page 39 SCALER_AV/SCALER/FLASH/PANEL_INTERFACE/DDR/TUNER/HDMI/COMMON INTERFACE BLOCK DIAGRAM RESET IC806 PST3229NR HDMI PORT1 TUNER CP3601 TU5800 TDTW-S126D 1A0300030 TMDS_CLK+/-,CLK_SH,DATA0+/- ~2,DATA1/2_SH TU_SCL TU_SDA 15 DDC_SCL 16 DDC_SDA TINP,TINM,SIFN,SIFP,IF_AGC EEP_ROM IC IC3600 HDMI PORT2 HDMI PORT2 AT24C02BN SH T AT24C02BN-SH-T CP3602 ATV_CVBS_OUT 1A0300030 TMDS_CLK+/-,CLK_SH,DATA0+/- ~2,DATA1/2_SH AOLRCK AOSDATA0 15 DDC_SCL AOMCLK...
  • Page 40 AV/DVD_INTERFACE/SOUND AMP/AUDIO DAC/JACK/AUDIO SWITCH BLOCK DIAGRAM CVBS_AV_IN J4204 RCA-341H(2)NI-06 CVBS_IN VIDEO_A_L,R Y/PB/PR_IN COMPONENT_VIDEO_IN J4203 RCA-341H(NI)-09 AUDIO_SW_IC IC4200 MT8292N SCALER_AV/SCALER/FLASH/ COMPONENT_AUDIO_IN PANEL_INTERFACE/DDR/TUNER/ J4202 ADCOUTL,R HDMI/COMMON INTERFACE RCA-228(3)NI-02 YUV_A_L,R AL0O AR0O AL1O HEADPHONE JACK AR1O J4205 AR1O PJ-317-02 HP_A_L,R AR2O DVD_A_L DVD_A_R HDMI/PC AUDIO IN J4208 PJ-364H...
  • Page 41 POWER BLOCK DIAGRAM L3801 CD3801 F3802 AC IN D3803 F3801 J3801 TRANSFORMER D3825 T3802 81190141 AT +6V C3805 D3824 POWER FAIL SWITCH Q3809 POWER FAIL KTA1504S_Y_RTK 5V REG SW REG CTL IC IC3805 S-1170B50UC-OUJTFG IC3803 VIPER28LN POWER_ON_H REGULATOR P.CON+5V_A IC3804 KIA431A-AT POWER SW MOTER+6V SW IC3806 SI3443BDV-T1-E3...
  • Page 42 PRINTED CIRCUIT BOARDS DVD MT (TOP SIDE) DVD MT (BOTTOM SIDE) R2312 R2313 SH8501 R2325 R2344 C2307 C2322 R2316 C2323 R2342 R2310 B8501 B8502 C2311 C8535 D2302 C8539 D2301 B8504 C8540 B8503 C2329 IC8502 Q2301 C2303 R4055 R2301 R8501 Q2302 Q2303 C8524 R8502...
  • Page 43 PRINTED CIRCUIT BOARDS MAIN/TUNER (TOP SIDE) CP4301 SH3202 SH3201 CP4201 CP2804 C4210 B4326 CP5800 CMJ159A Q3004 Q3012 SCALER CP800 IC2401 IC806 B2805 R828 R829 D801 W971 NR2806 POWER NR2804 IC802 NR2805 C2459 R860 Q5800 R861 C2468 W944 R868 R5809 C2450 R801 R5807 HS800...
  • Page 44 PRINTED CIRCUIT BOARDS MAIN/TUNER (BOTTOM SIDE) NR9600 C5825 R812 R805 C5824 R5806 R5801 Q800 C2854 R2854 R5805 R5802 R2853 IC3006 IC2400_1 R2401 IC3013 IC3008 C2415 C2417 R3040 C3022 R9605 C2437 R4285 R4263 C2430 C9603 R9603 Q4220 Q4219 C828 C853 C2803 R822 W868 C3007...
  • Page 45 PRINTED CIRCUIT BOARDS POWER/OPERATION/REMOCON (INSERTED PARTS) SOLDER SIDE W026 CEJ550A W821 CD3806 SW2204 SW2208 SW2202 SW2207 SW2205 SW2206 SW2201 Q3813 W838 CEJ551A SW2203 Q3814 D3812 W012 CEJ549A W011 OS2201 CP2201 CP3809_1 W005 CP3808_1 R3864 W004 D3820 W035 W015 W003 W034 W002 D3815 C3810...
  • Page 46 PRINTED CIRCUIT BOARDS POWER/OPERATION/REMOCON (CHIP MOUNTED PARTS) SOLDER SIDE R3842 R3841 R3839 W846 R3845 D3809 IC3807 W847 D3828 W848 D3814 R3828 Q3807 R3852 R3856 R3820 Q3809 R3807 R3854 R3822 R3873 R3865 D3818 Q3812 IC3806 IC3805 R2209 CEJ549A CEJ549A R2210 R3834 CEJ551A CEJ551A CEJ551A...

  • Page 47: Printed Circuit Boards

    PRINTED CIRCUIT BOARDS LOADING MOTOR SOLDER SIDE SW001 SW002 CD2302 FEH002B SOLDER SIDE YELLOW FEJ006A GREEN CD2301 G-11...
  • Page 48 MPEG/MICON/DSP SCHEMATIC DIAGRAM SD CARD DEBUG JG4001 (DVD PCB) JG4002 JG4003 JG4004 FROM/TO LOADER/MOTOR DRV R/PR/CVBS R/PR/CVBS B/PB/SC B/PB/SC G/Y/SY G/Y/SY MDI1 LDO2 LDO1 TROUT TRIN STBY V1P4 FROM/TO AUDIO/VIDEO IN/OUT DMSO Low output during reset is possible FMSO B4003 TRCLOSE Pin 87, 88, 92, 94 TROPEN...
  • Page 49 MEMORY/SD CARD SCHEMATIC DIAGRAM (DVD PCB) 64Mbit(4M*16) 200MHz SDRAM IC4005 HY57V641620FTP-7 C4052 0.1 B 16M SERIAL FLASH DQ15 DQ15 IC4004 EN25Q16-100HIP C4062 SFLASH_CS VSSQ VDDQ 0.1 B R4043 R4047 DQ14 SFLASH_DO DQ14 HOLD# 10K 1/16W 1st_STBY 6.7M 1/16W TP4003 DQ13 SFLASH_CK 51.3MHz DQ13...
  • Page 50 LOADER/MOTOR DRV SCHEMATIC DIAGRAM (DVD PCB) C2303 0.1 B 06SD C2304 MHE_P FROM/TO LOADER FROM/TO MPEG/MICON/DSP C2301 0.1 B CP2301 RF33 04_6232_422_008_868+ JG2301 VR_CTL R2307 JG2306 Q2305 JG2305 KTC3875S_Y_RTK 1/16W 3.3K JG2329 JG2304 R2309 MDI1 JG2307 VR_CTL LDO2 Q2301 3.3K 1/16W JG2302 LDO1 KTC3875S_Y_RTK...
  • Page 51 VIDEO/AUDIO IN/OUT SCHEMATIC DIAGRAM (DVD PCB) FROM/TO REGULATOR2 CP8502 (CD3806) A2001WR-8A FROM/TO LOADER/MOTOR DRV GND(M) B8501 V+6A MOTOR+6V HCB1608KF-121T20 TRIN P.CON+A5V V+5V B8504 P.CON+12V V+6A M_GND FCM1608KF-102T02 P.CON+3.3V M_GND P.CON+3.3V D_GND B8502 V+5V FCM1608KF-102T02 L8501 W809 B/PB/SC 1.8uH_FCI1608F FROM/TO MEMORY/SD CARD B8503 D_GND HCB1608KF-121T20...
  • Page 52 21PIN SCHEMATIC DIAGRAM (MAIN PCB) R4209 B4236 MUTE_SW P.CON+12V Q4217 HCB1608KF-121T20 R4214 KRA103SRTK B4250 EXT_MUTE-H AT+6V P.CON+5V HCB1608KF-121T20 L4201 SC1_CVBS_OUT 1.8uH_FCI1608F R4211 MUTE_SW AT+3.3V Q4218 FROM/TO REGULATOR1 4.7K MUTE KRC102SRTK Q4221_1 R4239 ATV_CVBS_OUT KTA1504S_Y_RTK AT+3.3V BUFFER Q4216 C4308 AT+6V C4304 KTC3875S_Y_RTK R4290 AUDIO_MUTE...
  • Page 53 REGULATOR SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR3 FROM/TO 21PIN CP3200 (CP3808_1) AT+6V A2001WV-15A R3038 SW+6V P.CON+5V_TUNER P.CON+5V SOUND+B POWER_SW_H SW+6V SOUND+B P.CON+12V SOUND+B P.CON+3.3V SOUND GND AT+3.3V SOUND GND W947 SOUND P.CON+2.5V FROM/TO REGULATOR2 P.CON+2.5V_REG.IC SW+12V SW+12V SW+6V IC3006 P.CON+5V SW+12V RP131H251D-T1-F AT+3.3V...
  • Page 54 REGULATOR2 SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR1 POWER_SW_H CDRH8D43NP-100NC L3003 C3053 R3049 P.CON+5V P.CON+1.1V_CORE 0.01 B 10uH FROM/TO AV/DVD_INTERFACE R3048 CDRH8D43NP SYS_POWER_H P.CON+3.3V 2.16 2.48 1.52 0.96 FROM/TO JACK P.CON+3.3V COMP FROM/TO HDMI P.CON+3.3V BOOT VIN 10.08 6.64 6.48 FROM/TO SCALER_AV SW+6V_1 P.CON+3.3V AT+3.3V...
  • Page 55 AV/DVD_INTERFACE SCHEMATIC DIAGRAM (MAIN PCB) CVBS_IN C4391 R4264 CVBS_AV_IN B4253 VIDEO_A_L J4204 FCM1608KF-102T02 RCA-341H(2)NI-06 C4392 R4265 B4208 VIDEO_A_R FCM1608KF-102T02 10 B FROM/TO SCALER_AV CVBS_IN Y_IN COM1 PB_IN COMPONENT_VIDEO_IN PR_IN J4203 SOY1 SOY1 RCA-341H(NI)-09 DVD_Y R4336 B4214 Y_IN DVD_C FCM1608CF-800T04 DVD/BD_SPDIF B4216 R4337 PB_IN...
  • Page 56 SOUND AMP/AUDIO DAC SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR1 SOUND+B C334 SOUND AMP SOUND+B 0.1 B IC300 TDA8932BT C335 AT+6V VSSD/HW VSSD/HW AT+3.3V B301 0.1 B R305 R322 C322 HCB3216KF-391T20 3.12 SP_AUDIO_OUT_L IN1P OSCIO 0.47 FROM/TO AUDIO SWITCH R323 C323 2.08 IN1N HVP1...
  • Page 57 JACK SCHEMATIC DIAGRAM (MAIN PCB) KEY-B COAXIAL B4326 FROM/TO OPERATION J4301 RCA-101HT(OR) HCB1608KF-181T20 (CP2202) R4368 C4310 CP4301 A2001WR2-3P B4228 W850 SPDIF_OUT B4322 FCM1608KF-601T02 FCM1608CF-600T06 KEY B W964 KEY-A KEY A B4312 FCM1608CF-600T06 CD4301 CH232503 AT+3.3V FROM/TO MICON FROM/TO REMOCON REMOCON KEY-A (CP2201) HDMI/PC AUDIO IN...
  • Page 58 EEP_ROM IC IC3600 JG3600 HDMI SCHEMATIC DIAGRAM AT24C02BN-SH-T JG3602 JG3601 HDMI+5V (MAIN PCB) 4.96 CH1_SCL 4.96 CH1_SDA JG3606 JG3607 JG3608 C3600 1005 HDMI Port1 (Rear) CP3601 C3601 1005 CH3_SCL PWR1 1A0300030 CH3_SDA SCALER IC800 MT5362CHG Q3602 HOT PLUG R3606 1005 KTC3875S_Y_RTK R3612 +5V_POWER...
  • Page 59 SCALER_AV SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO REGULATOR AT+3.3V FROM/TO 21PIN SCALER IC800 MT5362CHG SCART2_V_IN C812 10 B SCART1_V_IN SC1_CVBS_OUT 1.96 3.36 ADCOUTR VDAC_OUT1 AIN_R SCART1_FB C822 10 B SC2_CVBS_OUT 1.96 3.36 ADCOUTL VDAC_OUT2 AIN_L SCART1_R/C1_IN SCART1_G_IN SCART1_B_IN JG800 AD25 CVBS3P 0.047 C810_1 SC2_CVBS_OUT...
  • Page 60 FLASH SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO COMMON INTERFACE SCALER PARB# IC800 POOE# MT5362CHG PACLE NOR_FLASH_128Mbit PAALE 3.25 POCE0# IC2401 HY27US08561A-TP POCE0_ POWE# 3.15 PACLE PDD0 PACLE PDD1 PAALE PAALE PDD2 3.44 POWE# POWE_ PDD3 3.36 PDD6 PDD4 PDD6 PDD5 3.36 PDD7 PDD7 PDD6...
  • Page 61 SCALER_VCC SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC800 MT5362CHG P.CON+1.1V_CORE P.CON+3.3V VCCK VCC3IO VCCK VCC3IO VCCK VCO3IO_1 FROM/TO REGULATOR2 VCCK VCO3IO_1 VCCK VCO3IO_1 VCCK VCO3IO_1 VCCK VCCK P.CON+3.3V VCCK P.CON+1.1V_CORE VCCK VCCK VCCK VCCK DVSS VCCK DVSS VCCK DVSS VCCK DVSS VCCK DVSS VCCK...
  • Page 62 PANEL_INTERFACE SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO PANEL SCALER IC800 LCD PANEL MT5362CHG V2801 1.76 NR2804 V315B6-L01 4D02WGJ0220TCE 1.76 LCD_TXOUT0- CD2801 LCD_TXOUT0+ CHRU3601 LCD_TXOUT1- 1.76 LCD_TXOUT1+ CP2804 1.76 A2006WR-2*15P PANEL+B NC/VCC NC/VCC NR2805 1.84 4D02WGJ0220TCE NC/VCC 1.84 LCD_TXOUT2- NC/VCC LCD_TXOUT2+ W945 LCD_TXCLKOUT- GND/L8b 1.84...
  • Page 63 MICON SCHEMATIC DIAGRAM (MAIN PCB) FROM/TO JACK P.CON+3.3V GREEN_LED RED_LED JTDI JTMS JTCK JTDO W843 OSCL1 JTRST# KEY-A SCALER EEPROM_JIG IC800 CP800 KEY-B MT5362CHG A2001WV-6A REMOCON W800 R866 OSCL0 W801 R865 OSDA0 FROM/TO AUDIO SWITCH W971 3.28 I2C_OFF 3.44 JG804 JRTCK OSDA2 JG805...
  • Page 64 DDR2 SCHEMATIC DIAGRAM DDR2 SDRAM IC IC802 (MAIN PCB) H5PS5162FFR-S5C SCALER IC800 MT5362CHG R2407 MRA10 1.32 MRA0 RA10 RDQS0 R2409 RDQ0 1.67 MRA3 1.48 MRA1 RDQS0 RDQ1 1.68 1.84 MRA2 NR2404 1.12 1.48 RDQS0# RDQ2 MRA3 RDQS0_ 4D02WGJ0220TCE RDQ3 1.72 1.96 MRA4 MRA1...
  • Page 65 TUNER SCHEMATIC DIAGRAM (MAIN PCB) SCALER IC800 MT5362CHG B5802 3.44 P.CON+3.3V AVDD33_DIG HCB1608KF-181T20 AVSS33_DIG AA22 R5803 3.28 IF_AGC C5812 IF_AGC P.CON+5V_TUNER 0.047 C5824 R5805 33P CH 5.04 TU_SCL (TUNER PCB) TUNER_CLK 3.28 RF_AGC C5825 R5806 5.04 TU_SDA 33P CH TUNER_DATA C5817 W835 3.28...
  • Page 66 COMMON INTERFACE SCHEMATIC DIAGRAM (MAIN PCB) B9605 HCB1608KF-181T20 R9609 1M FROM/TO CI CONNECTOR X9600 CP9600 100GT02727 JG9603 B9601 19_5028_068_531_899+ FROM/TO FLASH 27MHz JG9602 JG9604 JG9600 JG9601 HCB1608KF-181T20 CI_D3 PDD2 CI_D4 C9620 10P CH POWE# CI_D5 PDD3 CI_D6 PDD4 CI_D7 3.28 3.28 2.96 3.44...
  • Page 67 AUDIO SWITCH SCHEMATIC DIAGRAM (MAIN PCB) R4297 R4299 R4304 R4306 R4308 R4319 C4266 C4286 C4288 C4289 C4290 C4292 FROM/TO 21PIN 0.0022 B 0.0022 B 0.0022 B 0.0022 B 0.0022 B 0.0022 B SC1_A_IN_L C4296 SC1_A_IN_R 0.1 B SC2_A_IN_L C4297 C4287 10 B SC2_A_IN_R MT8292_V33...
  • Page 68 CHASSIS GND Frame GND R3860 POWER SCHEMATIC DIAGRAM EPT,FB,Vdd-GNDC B3802 1/4W R3861 D3806 D3815 BLM31PG121SN1L W808 (POWER PCB) DA38-102MB-M 164.0 RL106F-E 82K 1W T3802 C3836_1 C3839 81190141 D3825 F3802 W803 FCF10A20 0.0022 L3803 SCT_2.5A250V W804 AT+6V 6.3A 250V/T 2.5A L 250V CONT 10uH TSL0808...
  • Page 69 REGULATOR2 SCHEMATIC DIAGRAM (POWER PCB) FROM/TO POWER SOUND+B RLY_H AT+6V SOUND_GND SW+12V 2.5A 250V POWER_FAIL SW+12V C3899 SOUND+B 2.5A 250V F3803 0.001 SOUND_GND W821 SW+12V[UNREG] LCD+B INV_SW+24V 20N_2500FSW SW+12V INV_PGND M_GND LCD+B AT+6V FROM/TO REGULATOR FROM/TO INVERTER (CP3200) CP3808_1 CP3803 A2001WV2-15P A2001WR-14A SOUND+B...
  • Page 70 OPERATION/REMOCON SCHEMATIC DIAGRAM (POWER PCB) (REMOCON PCB) FROM/TO JACK OS2201 KSM-2003TCW2P CP2201 (CD4301) A2001WV-5A Vout REMOCON IN R2208 AT+3.3V 47 1/16W STANDBY LED POWER ON LED STANDBY/POWER D2201 LTL-1BEFJ-002A PCBDA0 CEJ551 (OPERATION PCB) FROM/TO JACK CP2202 (CP4301) A2001WR2-3P R2203_1 R2204_1 R2205_1 R2206_1 KEY-B...
  • Page 71 LOADING MOTOR SCHEMATIC DIAGRAM (LOADING MOTOR PCB) (PCB) FEED MOTOR M2601 JQ24-35H440 SW001 SW002 ESE31R91T ESE31R91T SPINDLE MOTOR JG001 JG002 FROM/TO MOTOR DRIVE M2602 JQ24-35H390 (CP2302) FROM/TO MOTOR DRIVE CD2302 2H052601 (CP2305) CD2301 H01766-A SLD- SW 2 (OPEN) SLD+ GND(D) SP1- SW 1 (CLOSE) SP1+...
  • Page 72 INTERCONNECTION DIAGRAM 15PIN CP2301 CP3803 CP3808_1 CD3808 CP3200 CP4201 CD4201 CP8501 DSM4(06SD) +24V SOUND+B SOUND+B SPDIF-134 SPDIF-134 +24V SOUND+B SOUND+B CVBS_AV_IN COMPONENT_AUDIO_IN COMPONENT_VIDEO_IN COAXIAL +24V SOUND GND SOUND GND ZERO ZERO J4301 J4204 J4202 J4203 SLOT IN DVD +24V SOUND GND SOUND GND DVD_A_OUT_R DVD_A_OUT_R...

  • Page 73: Schematic Diagrams

    WAVEFORMS 21PIN 21PIN AV/DVD_INTERFACE 10us 10us 20us 0.5V 0.2V 0.2V AV/DVD_INTERFACE 10us 10us 500us 0.2V 0.2V 0.2V 10us 500us 500us 0.2V 0.2V 0.2V 10us 500us 0.2V 0.2V 100mV 500us 20us 0.2V 0.2V 100mV SOUND AMP/AUDIO DAC 500us 20us 0.2V 0.2V 100mV The following waveforms were measured at the poi NOTE:...
  • Page 74 WAVEFORMS SOUND AMP/AUDIO DAC JACK COMMON INTERFACE 50us 100mV 0.2V 0.5V MPEG/MICOM/DSP 10us 500mV 0.2V 200mV 10us 20ns 500mV 0.2V 200mV JACK MICON 500us 0.2V 0.5V 200mV SPDIF 10us 200ms 200ns 0.2V 200mV VIDEO/AUDIO IN/OUT 10us 200ms 10us 0.2V 200mV NOTE: The following waveforms were measured at the point of the corresponding balloon number in the...
  • Page 75 WAVEFORMS VIDEO/AUDIO IN/OUT 10us 200mV 500ms NOTE: The following waveforms were measured at the poin of the corresponding balloon number in the schematic diagram.
  • Page 76 MECHANICAL EXPLODED VIEW 106B 106A PCB270 (OPERATION PCB ASS'Y) 106C 102D 106D 102B 102C 102I 102H 102I PCB130 (DVD MT PCB ASS'Y) PCBF40 (MAIN PCB ASS'Y) 102K 102H 102J 102A 102E 102G 102F 102G PCB240 102M (POWER PCB ASS'Y) PCB290 102L (TUNER PCB ASS'Y) 102E...

  • Page 77: Mechanical Exploded Views

    MECHANICAL EXPLODED VIEW (PACKING DIAGRAM) FILM BAG POLYBAG INSTRUCTION(RED CAUTION) (791WHA0185) INSTRUCTION BOOK (7 LANG.) QUICK SET-UP SHEET (11 LANG.) SCREW GUARANTEE CARD AQUOS CARE PLAN CD3811 TM101 PACKAGE TOP PACKAGE TOP FILM BAG (791WHAA331) LAMIFLIM BAG GIFT BOX PACKING CASE LABEL PACKAGE BOTTOM J1-3...

  • Page 78: Dvd Deck Exploded Views

    DVD DECK EXPLODED VIEW CD2301 PCB630 PCB610 (LOADING MOTOR PCB ASS'Y) Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled CD2302 further more. M2601 If the repair is needed, replace the SW002 SW001 DVD MECHA ASS'Y. M2603 NOTE: Applying positions AA and AB for...

  • Page 79: Replacement Parts List

    MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE 9JD7A708A395A FRONT CABI ASS'Y 101A 9JD708WPDA288 CABINET FRONT 101B 9JD702WNAA028 SHEET SPEAKER 101C 9JD713WPA0434 GLASS LED 101D 9JD723000E509 POP LABEL DVD 101E 9JD800WQ0A306 FELT SHEET 101F 9JD800WQ0A308 FELT SHEET 101G 9JD800WF00098 CUSHION 5*100*T1 9JD7A702B098A BACK CABI ASS'Y 102A...
  • Page 80 MECHANICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE 9JD723527A188 PACKING CASE LABEL 9JD791WHA0185 FILM BAG 9JD791WHAA266 LAMIFILM BAG 9JD791WHAA331 FILM BAG 9JD792PHAA052 PACKAGE TOP 9JD792PHAA053 PACKAGE BOTTOM 9JD793PCDA252 GIFT BOX 9JD89001122A2 SCREW 9JDJ54B0101B INSTRUCTION BOOK(7 LANG.) 9JDJ54B0107A QUICK SET-UP SHEET(11 LANG.) 9JDJ54B0202A GUARANTEE CARD 9JDJ54B0219A...
  • Page 81 DVD DECK REPLACEMENT PARTS LIST REF. NO PART NO. DESCRIPTION CODE 9JDA54N01A650 DVD MECHA ASS'Y A54N01A650 9JD92AAA0026A FEED RACK ASS'Y 9JD92P100203A GEAR MOTOR 9JD92P100201A GEAR FEED 9JD92P100202A GEAR MIDDLE 9JD92P300035A SPRING LEVER GUIDE 9JD92P200018A INSULATOR, R 9JD92P500016A SHAFT ROLLER 9JDA54N01A700 LOADER SUB ASS'Y 9JD92P000036A COVER CLAMPER 9JD92P000037A PLATE CLAMPER 9JD92P000039A PLATE RETAINER...
  • Page 82 ELECTRICAL REPLACEMENT PARTS LIST REF. NO. PART NO. DESCRIPTION CODE REMOCON PCB ASS'Y *** PCB *** PCBDA0 9JDA55A02ADA0M REMOCON PCB ASS'Y CEJ551A *** DIODES *** D2201 9JD0021E9Q010 LTL-1BEFJ-002A *** OTHERS *** CP2201 9JD06GG250029 CONNECTOR PCB SIDE A2001WV-5A OS2201 9JD077Q038009 REMOTE RECEIVER KSM-2003TCW2P MAIN PCB ASS'Y *** PCB ***...
  • Page 83 ELECTRICAL REPLACEMENT PARTS LIST *** ICS *** ! IC300 9JDI0KJP8932B SOUND AMP 15W D-AMP TDA8932BT/N2,118 IC800 9JDIC8M0362A0 SCALER 470PIN BGA MT5362AHG/B IC802 9JDIGXM05162E DDR2-800 512M CL=5 H5PS5162FFR-S5C IC803 9JDIGXM05162E DDR2-800 512M CL=5 H5PS5162FFR-S5C IC804 9JDICRJ032CN0 EEPROM SOIC M32P AT24C32CN-SH-T IC806 9JDI9UF032290 RESET IC 2.9V TYPE PST3229NR...
  • Page 84 ELECTRICAL REPLACEMENT PARTS LIST B804 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B805 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B806 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B807 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B808 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B809 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B810 9JD024HC58005 CORE,BEADS FCM1608CF-800T04 B821 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B826 9JD024HC56013 CORE,BEADS FCM1608KF-601T02 B827 9JD024HC56013 CORE,BEADS...
  • Page 85 ELECTRICAL REPLACEMENT PARTS LIST B9605 9JD024HC51816 CORE,BEADS HCB1608KF-181T20 L300 9JD021D0N220M COIL L301 9JD021D0N220M COIL L3000 9JD021UMK100P COIL L3001 9JD021UMK100P COIL L3003 9JD021UMK100P COIL L3600 9JD02D1000119 COIL CHOKE EXC28CG900U L3601 9JD02D1000119 COIL CHOKE EXC28CG900U L3602 9JD02D1000119 COIL CHOKE EXC28CG900U L3603 9JD02D1000119 COIL CHOKE EXC28CG900U L4200...
  • Page 86 ELECTRICAL REPLACEMENT PARTS LIST *** DIODES *** D2301 9JDDDARR730E0 DIODE SCHOTTKY BARRIER KDR730E-RTK/P D2302 9JDDDARR730E0 DIODE SCHOTTKY BARRIER KDR730E-RTK/P D4001 9JDDGERMA1110 DIODE SILICON MA111-(TX) *** ICS *** ! IC2301 9JDI1UFV5766S 5CH MOTOR DRIVER IC AM5766 IC4001 9JDIC8K0389LD DVD MPEG 128PIN MEDIATEK MT1389DE/L-L IC4004 9JD-----...
  • Page 87 ELECTRICAL REPLACEMENT PARTS LIST ! R3855 9JDR3K78AR22J R,METAL OXIDE 0.22 OHM 2W ! R3860 9JDR655842R2J R,FUSE 2.2 OH ! R3861 9JDR3K781823J R,METAL OXIDE 82K OHM 1W ! R3864 9JDR002T2101J 100 OH *** CAPACITORS *** ! C3805 9JDE718HH331D CE 330 UF ! C3808 9JDP4K12D224K CMPP...
  • Page 88 ELECTRICAL REPLACEMENT PARTS LIST *** TRANSISTORS *** ! Q3802 9JDTAAT01281Y TRANSISTOR SILICON KTA1281_Y ! Q3805 9JDTJXG10NK50 FET STF10NK50Z ! Q3806 9JDTJXG10NK50 FET STF10NK50Z Q3807 9JDTCAA3875SY TRANSISTOR SILICON KTC3875S_Y_RTK Q3809 9JDTAAA1504SY TRANSISTOR SILICON KTA1504S_Y_RTK Q3812 9JDTNAAA05001 COMPOUND TRANSISTOR KRC101S-RTK Q3813 9JDTAAT012714 TRANSISTOR, SILICON KTA1271_Y-AT Q3814...
  • Page 89 ELECTRICAL REPLACEMENT PARTS LIST TUNER PCB ASS'Y *** PCB *** PCB290 9JDA55A02A290M TUNER PCB ASS'Y CEJ571A *** COILS *** B5805 9JD024HC51816 CORE,BEADS HCB1608KF-181T20 *** TUNER *** ! TU5800 9JD0164Y03008 DIGITAL TUNER TDTW-S126D *** OTHERS *** CP5801 9JD06GF2G0010 CONNECTOR PCB SIDE WD-00027-R SH5801 9JD126D000045...
  • Page 90 COPYRIGHT © 2010 BY SHARP CORPORATION ALL RIGHTS RESERVED. No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of the publisher.

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