Toro Groundsmaster 3505-D Operator's Manual
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Summary of Contents for Toro Groundsmaster 3505-D
- Page 1 Form No. 3426-670 Rev B Groundsmaster ® 3505-D Rotary Mower Model No. 30849—Serial No. 403450001 and Up *3426-670* B Register at www.Toro.com. Original Instructions (EN)
- Page 2 The enclosed engine owner's manual is supplied additional information, contact an Authorized Service for information regarding the US Environmental Dealer or Toro Customer Service and have the model Protection Agency (EPA) and the California Emission and serial numbers of your product ready.
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Page 3: Table Of Contents
Contents Bleeding the Fuel System ......... 44 Bleeding Air from the Injectors ......44 Electrical System Maintenance ......45 Safety ............... 4 Electrical System Safety ........45 General Safety ........... 4 Servicing the Battery......... 45 Safety and Instructional Decals ......5 Servicing the Fuses .......... -
Page 4: Safety
Safety This machine has been designed in accordance with EN ISO 5395 and ANSI B71.4-2017. General Safety This product is capable of amputating hands and feet and of throwing objects. Always follow all safety instructions to avoid serious personal injury. •... -
Page 5: Safety And Instructional Decals
Safety and Instructional Decals Safety decals and instructions are easily visible to the operator and are located near any area of potential danger. Replace any decal that is damaged or missing. decal93-6681 93-6681 1. Cutting/dismemberment—hazard, fan-stay away from moving parts. decal106-6755 106-6755 1. - Page 6 decalbatterysymbols Battery Symbols Some or all of these symbols are on your battery. 1. Explosion hazard 6. Keep bystanders away from the battery. 2. No fire, open flame, or 7. Wear eye protection; decal117-4764 117-4764 smoking explosive gases can cause blindness and other 1.
- Page 7 decal121-3627 121–3627 1. Height-of-cut settings decal121-3598 121-3598 Note: This machine complies with the industry standard stability test in the static lateral and longitudinal tests with the maximum recommended slope indicated on the decal. Review the instructions for operating the machine on slopes in the Operator’s Manual as well as the conditions in which you would operate the machine to determine whether you can operate the machine in the conditions on that day and at that site.
- Page 8 decal121-3623 121-3623 1. Warning—read the Operator's Manual; do not operate the 5. Thrown object hazard—keep bystanders away. machine unless you have received training. 6. Warning—wear hearing protection. 2. Warning—read the Operator's Manual before towing the machine. 3. Tipping hazard—slow the machine before turning; when 7.
- Page 9 decal121-3619 121-3619 1. PTO—Disengage 6. Engine—Shut off 2. PTO—Engage 7. Engine—Run 3. Lower the cutting units. 8. Engine—Start 4. Raise the cutting units. 9. Fast 5. Lock 10. Slow decal138-6974 138-6974 1. Read the Operator’s Manual.
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Page 10: Setup
Setup Loose Parts Use the chart below to verify that all parts have been shipped. Procedure Description Qty. Activate, charge, and connect the – No parts required battery. Safety decal Production year decal Install the CE decals (if required). CE Mark decal Hood-latch bracket Rivet Install the hood latch (CE machines... -
Page 11: Activating, Charging, And Connecting The Battery
WARNING Charging the battery produces gasses that can explode. Activating, Charging, and • Keep sparks and flames away from battery. Connecting the Battery • Never smoke near the battery. When the battery is charged, disconnect the No Parts Required charger from the electrical outlet and battery posts. -
Page 12: Installing The Ce Decal
Coat both battery connections with Grafo 112X (skin over) grease (Toro Part No. 505-47), petroleum jelly, or light grease to prevent corrosion. Slide the rubber boot over the positive terminal to prevent a possible short from occurring. -
Page 13: Installing The Hood Latch
Installing the Hood Latch CE Machines Only Parts needed for this procedure: Hood-latch bracket g012629 Figure 8 Rivet Washer 1. CE lock bracket 2. Bolt and nut Screw (1/4 x 2 inches) Align the washers with the holes on the inside of Locknut (1/4 inch) the hood. -
Page 14: Installing The Exhaust Guard
g012631 Figure 10 1. Bolt 3. Arm of hood-latch bracket 2. Nut g008875 Figure 11 Installing the Exhaust 1. Exhaust guard Guard Secure the exhaust guard to the frame with 4 CE Models Only self-tapping screws (Figure 11). Parts needed for this procedure: Exhaust guard Self-tapping screw Procedure... -
Page 15: Adjusting The Lift Arms
Back off the jam nut on the cylinder (Figure 14). Adjusting the Lift Arms No Parts Required Procedure Start the engine, raise the cutting units, and ensure that the clearance between each lift arm and the floor-plate bracket is 5 to 8 mm (0.18 to g031573 Figure 14 0.32 inch) as shown in... -
Page 16: Adjusting The Carrier Frame
g031575 Figure 16 1. Rear cylinder 2. Adjusting nut Grasp the cylinder rod close to the nut with a pliers and rag, and rotate the rod. g031576 Raise the cutting units and check the Figure 17 clearance. 3. Rear cutting unit mounting 1. -
Page 17: Adjusting The Height Of Cut
Move the chamber to the desired height of cut and install a spacer into the designated height-of-cut hole and slot (Figure 19). Adjusting the Height of Cut No Parts Required Procedure g026184 Figure 19 Important: This cutting deck often cuts approximately 6 mm (1/4 inch) lower than a reel cutting unit with the same bench setting. -
Page 18: Adjusting The Roller Scraper
Procedure Procedure The optional rear roller scraper functions best when Contact your authorized Toro distributor for the correct there is an even gap of 0.5 to 1 mm (0.02 to 0.04 inch) mulching baffle. between the scraper and the roller. -
Page 19: Product Overview
Traction Pedals Product Overview Press the forward traction pedal to move forward. Press reverse traction pedal to move backward or to Controls assist in stopping when moving forward (Figure 22). Note: Allow the pedal to move or move it to the position to stop the machine. - Page 20 Mow/Transport Slide Using your heel, move the mow/transport slide to the left to transport, and to the right to mow (Figure 22). Note: The cutting units operate only in the mow position. Important: The mow speed is set at the factory to 9.7 km/h (6 mph).
- Page 21 Note: The lever does not need to be held in the forward position while you are lowering the cutting units. Alternator Light The alternator light should be off when the engine is running (Figure 23). Note: If it is on, check the charging system and repair it as necessary.
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Page 22: Specifications
Specifications Note: Specifications and design are subject to change without notice. g192077 Figure 26 Description Figure 26 Dimension or Weight reference Overall width in mowing position 192 cm (75-1/2 inches) Overall width in transport position 184 cm (72-1/2 inches) Height 197 cm (77-1/2 inches) Wheel-base width 146 cm (57-1/2 inches) -
Page 23: Attachments/Accessories
Determine the left and right sides of the your Authorized Service Dealer or authorized Toro machine from the normal operating position. distributor or go to www.Toro.com for a list of all approved attachments and accessories. Before Operation Safety To ensure optimum performance and continued safety certification of the machine, use only genuine Toro replacement parts and accessories. -
Page 24: Adding Fuel
If you spill fuel, do not attempt to start the engine; • For more information on biodiesel, contact your avoid creating any source of ignition until the fuel authorized Toro distributor. vapors have dissipated. Filling the Fuel Tank Adding Fuel... -
Page 25: Checking The Engine-Oil Level
Checking the Engine-Oil Attributes: • More lift and higher discharge velocity Level • Sparse or limp turf is picked up significantly at Before you start the engine and use the machine, higher heights of cut check the oil level in the engine crankcase; refer to •... -
Page 26: Choosing Accessories
Choosing Accessories Optional Equipment Configurations Angle Sail Blade High-Lift, Parallel-Sail Mulching Baffle Roller Scraper Blade (Do not use with the mulching baffle)(Not CE Compliant) Grass Cutting: 1.9 to 4.4 Recommended in most May work well in light or Has been shown to Use it whenever the cm (3/4 to 1-3/4 inches) applications... -
Page 27: During Operation
• Use accessories, attachments, and replacement • Use your full attention while operating the parts approved by Toro only. machine. Do not engage in any activity that causes distractions; otherwise, injury or property damage may occur. Rollover Protection System •... -
Page 28: Starting The Engine
Slope Safety Starting the Engine • Slopes are a major factor related to loss of control Ensure that the parking brake is engaged and and rollover accidents, which can result in severe the cutting-unit-drive switch is in the D ISENGAGE injury or death. -
Page 29: Standard-Control Module (Scm)
Standard-Control Module (SCM) The Standard-Control Module (SCM) is a potted electronic device produced in a 1-size-fits-all configuration. The module uses solid state and mechanical components to monitor and control standard, electrical features required for safe product operation. The module-monitor input includes neutral, parking brake, PTO, start, backlap, and high temperature. - Page 30 Each row (across) in the logic chart below identifies input and output requirements for each specific product function. Product functions are listed in the left column. Symbols identify specific circuit condition, including energized to voltage, closed to ground, and open to ground. Inputs Outputs Function...
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Page 31: Operating Tips
Practice moving forward and reverse, and starting and stopping the machine. To stop the machine, Refer to the After-cut Appearance Troubleshooting remove your foot from the traction pedal and let it Guide available at www.Toro.com. return to N or press down on the reverse EUTRAL pedal. -
Page 32: After Operation
After Operation with the mulching baffles installed, the after-cut appearance may deteriorate and the observed power to cut the turf increases. The mulching baffles also perform well for shredding leaves in General Safety the fall. • Shut off the engine, remove the key (if equipped), and wait for all movement to stop before you leave Selecting the Proper Height-of-Cut the operator’s position, Allow the machine to cool... -
Page 33: Locating The Tie-Down Points
Locating the Tie-Down Pushing or Towing the Points Machine There are tie downs located at the front and rear sides In an emergency, you can move the machine a very of the machine (Figure 29). short distance by actuating the bypass valve in the hydraulic pump and pushing or towing the machine. -
Page 34: Maintenance
Download a free copy of the electrical or • If possible, do not perform maintenance while the hydraulic schematic by visiting www.Toro.com and engine is running. Keep away from moving parts. searching for your machine from the Manuals link on the home page. - Page 35 Maintenance Service Maintenance Procedure Interval • Grease the bearings in the rear axle. Every 500 hours • Drain and clean the fuel tank. • If you are not using the recommended hydraulic fluid or have ever filled the reservoir with an alternative fluid, change the hydraulic fluid. Every 800 hours •...
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Page 36: Daily Maintenance Checklist
Daily Maintenance Checklist Duplicate this page for routine use. For the week of: Maintenance Check Item Monday Tuesday Wednesday Thursday Friday Saturday Sunday Check the safety-interlock operation. Check the brake operation. Check the engine-oil level. Check the cooling-system-fluid level. Drain the water/fuel separator. -
Page 37: Pre-Maintenance Procedures
Pre-Maintenance Using the Cutting Unit Service Latch Procedures When servicing the cutting units, use the service latch to prevent injury. Preparing the Machine for Center the cutting unit sidewinder with the Maintenance traction unit. Raise the cutting unit to the transport position. Ensure that the PTO is disengaged. -
Page 38: Lubrication
Lubrication Greasing the Bearings and Bushings Service Interval: Every 50 hours—Lubricate all of the bearings and bushings. Every 500 hours/Yearly (whichever comes first) The machine has grease fittings that you must lubricate regularly with No. 2 lithium grease. Also, lubricate the machine immediately after every washing. - Page 39 g008901 Figure 40 • g008898 Mow/transport slide (Figure Figure 37 • 2 left, front lift-arm pivots and lift cylinder (Figure g008902 Figure 41 • Belt-tension pivot (Figure g008899 Figure 38 • 2 right, front lift-arm pivots and lift cylinder (Figure g008903 Figure 42 •...
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Page 40: Engine Maintenance
Engine Maintenance Engine Safety • Shut off the engine and remove the key before checking the oil or adding oil to the crankcase. • Do not change the governor speed or overspeed the engine. g008906 Servicing the Air Cleaner Figure 43 Check the air-cleaner body for damage that could •... - Page 41 g032050 Figure 46 1. Rubber outlet valve 4. Air-cleaner body 2. Air-cleaner latch 5. Air-cleaner-restriction sending unit 3. Air cleaner primary filter 6. Rubber intake hose g031340 Figure 45 Servicing the Air-Cleaner Filter Service Interval: Every 200 hours (More frequently in extreme dusty or dirty conditions) g008861 Figure 47...
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Page 42: Servicing The Engine Oil
The crankcase capacity is approximately 2.8 L (4 US qt) with the filter. Use Toro Premium Engine Oil or another high-quality, low-ash engine oil that meets or exceeds the following specifications: •... -
Page 43: Fuel System Maintenance
Fuel System Change the engine-oil filter as shown in Figure Maintenance Draining the Fuel Tank Service Interval: Every 800 hours—Drain and clean the fuel tank. Before storage—Drain and clean the fuel tank. In addition to the listed service interval, drain and clean the tank if the fuel system becomes contaminated or if you are storing the machine for an extended period. -
Page 44: Bleeding The Fuel System
Replacing the Fuel Filter Note: The electric fuel pump will operate, forcing air out around the air-bleed screw. Leave Clean the area where the filter mounts (Figure the key in the O position until a solid stream of 51). fuel flows out around the screw. Remove the filter and clean the mounting Tighten the screw and turn the key to the O surface. -
Page 45: Electrical System Maintenance
Electrical System WARNING Incorrectly routing the battery cable could Maintenance damage the tractor and cables, causing sparks. Sparks can cause the battery gases to explode, resulting in personal injury. Electrical System Safety • Always disconnect the negative (black) • Disconnect the battery before repairing the battery cable before disconnecting the machine. -
Page 46: Drive System Maintenance
Adjusting the Traction Drive System Drive for Neutral Maintenance If the machine moves when the traction pedal is in the position, adjust the traction cam. Checking the Tire Pressure EUTRAL Park the machine on a level surface, lower the Service Interval: Before each use or daily cutting units, engage the parking brake, shut off the engine, and remove the key from the ignition DANGER... -
Page 47: Cooling System Maintenance
Cooling System Start the engine and rotate the cam hex in both directions to determine the mid position of the Maintenance neutral span. Tighten the locknut securing the adjustment. Shut off the engine. Cooling System Safety Remove the support blocks and lower the •... -
Page 48: Cleaning The Cooling System
Cleaning the Cooling The capacity of the cooling system is approximately 5.7 L (6 US qt). System CAUTION Service Interval: Before each use or daily If the engine has been running, the Raise the hood. pressurized, hot coolant can escape and Clean the engine area thoroughly of all debris. -
Page 49: Brake Maintenance
Brake Maintenance Belt Maintenance Adjusting the Parking Servicing the Engine Belts Brake Service Interval: After the first 10 hours—Check the condition and tension of all belts. Service Interval: Every 200 hours—Check the Every 100 hours—Check the condition and parking-brake adjustment. tension of all belts. -
Page 50: Controls System Maintenance
Replacing the Hydrostat-Drive Belt Controls System Insert a nut driver or small piece of tubing onto Maintenance the end of the belt-tensioning spring. CAUTION Adjusting the Throttle The spring that tensions the belt is under Position the throttle lever rearward so that it a heavy load, and releasing the tension of stops against the control-panel slot. -
Page 51: Hydraulic System Maintenance
Toro. This fluid is compatible with the elastomers used Fluid in Toro hydraulic systems and is suitable for a wide-range of temperature conditions. This fluid is compatible with conventional mineral oils, but for Hydraulic Fluid Specifications... - Page 52 Hydraulic Fluid Capacity: 13.2 L (3.5 US gallons) 1. Hydraulic-tank cap If the fluid becomes contaminated, contact your local Toro distributor to flush the system. Contaminated fluid looks milky or black. Install the reservoir cap. Turn the engine off and raise the hood.
- Page 53 Make all necessary repairs before operating the replace the hydraulic filter (sooner if the service machine. interval indicator is in the red zone). Use a genuine Toro replacement filter (Part No. 86-3010). Important: Using any other filter may void the warranty on some components.
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Page 54: Cutting Unit Maintenance
Cutting Unit Maintenance Remove the lynch pin or retaining nut securing the cutting unit carrier frame to the lift-arm-pivot (Figure 68). Separating the Cutting Units from the Traction Unit Perform the pre-maintenance procedure; refer Preparing the Machine for Maintenance (page 37). -
Page 55: Mounting The Cutting Units To The Traction Unit
Mounting the Cutting Units to the Traction Unit Perform the pre-maintenance procedure; refer Preparing the Machine for Maintenance (page 37). Move the cutting unit into position in front of the traction unit. Slide the cutting unit carrier frame onto the lift-arm-pivot pin and secure it with the lynch pin or retaining nut (Figure... -
Page 56: Servicing The Front Roller
Adjust the 1.5 mm (0.06 inch) shims and/or 0.7 Insert a punch through the end of the roller mm (0.03 inch) shim between the cutting unit housing and drive the opposite bearing out frame and bracket to achieve the desired height by alternating taps to the opposite side of of cut (Figure... -
Page 57: Blade Maintenance
73). Cutting-Unit Blade(s) Replace the blade if it hits a solid object, is out of balance, or is bent. Always use genuine Toro replacement blades to ensure safety and optimum performance. Park the machine on a level surface, raise the... - Page 58 7 seconds, the braking valve needs edge is higher than the heel, the blade is bent or adjustment; contact your authorized Toro distributor warped and must be replaced. for assistance in making this adjustment.
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Page 59: Storage
Storage Remove and discard the oil filter. Install a new oil filter. Refill the oil pan with designated quantity of Storage Safety motor oil. • Shut off the engine, remove the key (if equipped), Turn the key in the switch to the O position, and wait for all movement to stop before you leave start the engine, and run it at idle speed for... - Page 60 Notes:...
- Page 61 Notes:...
- Page 62 The Toro Company (“Toro”) respects your privacy. When you purchase our products, we may collect certain personal information about you, either directly from you or through your local Toro company or dealer. Toro uses this information to fulfil contractual obligations - such as to register your warranty, process your warranty claim or to contact you in the event of a product recall - and for legitimate business purposes - such as to gauge customer satisfaction, improve our products or provide you with product information which may be of interest.
- Page 63 While the exposure from Toro products may be negligible or well within the “no significant risk” range, out of an abundance of caution, Toro has elected to provide the Prop 65 warnings. Moreover, if Toro does not provide these warnings, it could be sued by the State of California or by private parties seeking to enforce Prop 65 and subject to substantial penalties.
- Page 64 Countries Other than the United States or Canada Customers who have purchased Toro products exported from the United States or Canada should contact their Toro Distributor (Dealer) to obtain guarantee policies for your country, province, or state. If for any reason you are dissatisfied with your Distributor's service or have difficulty obtaining guarantee information, contact your Authorized Toro Service Center.