Related Manuals for Yamaha VT500A
Summary of Contents for Yamaha VT500A
- Page 1 VT500A/600A; MM600A/700A; VX500XTA/XTCA/XTCEA/XTCRA; VX600XTA/XTCA/XTCEA/XTCRA/SXA; VX700SXA VT500A/600A MM600A/700A VX500XTA/XTCA/XTCEA/XTCRA VX600XTA/XTCA/XTCEA/XTCRA/SXA VX700SXA...
- Page 2 NOTICE...
- Page 3 HOW TO USE THIS MANUAL MANUAL FORMAT EXPLODED DIAGRAM...
- Page 4 ILLUSTRATED SYMBOLS...
- Page 5 INDEX...
- Page 6 CHAPTER 1. GENERAL INFORMATION...
- Page 7 MACHINE IDENTIFICATION FRAME SERIAL NUMBER ENGINE SERIAL NUMBER...
- Page 8 IMPORTANT INFORMATION PREPARATION FOR REMOVAL AND DISASSEMBLY...
- Page 9 ALL REPLACEMENT PARTS GASKETS, OIL SEALS, AND O-RINGS LOCK WASHERS/PLATES AND COTTER PINS BEARINGS AND OIL SEALS...
- Page 10 CIRCLIPS SPECIAL TOOLS FOR TUNE UP...
- Page 11 FOR ENGINE SERVICE...
- Page 12 FOR POWER TRAIN SERVICE...
- Page 13 FOR ELECTRICAL SERVICE...
- Page 14 CHAPTER 2. PERIODIC INSPECTIONS AND ADJUSTMENTS...
- Page 16 INTRODUCTION PERIODIC MAINTENANCE TABLE...
- Page 18 ENGINE SPARK PLUGS...
- Page 19 OIL PUMP...
- Page 21 FUEL LINE INSPECTION COOLING SYSTEM...
- Page 27 CARBURETOR SYNCHRONIZATION...
- Page 28 ENGINE IDLE SPEED ADJUSTMENT THROTTLE CABLE ADJUSTMENT...
- Page 29 THROTTLE OVERRIDE SYSTEM (T.O.R.S.) CHECK STARTER (CHOKE) CABLE ADJUSTMENT...
- Page 30 EXHAUST SYSTEM INSPECTION...
- Page 31 POWER TRAIN DRIVE V-BELT...
- Page 33 ENGAGEMENT SPEED CHECK PARKING BRAKE PAD INSPECTION PARKING BRAKE ADJUSTMENT...
- Page 34 BRAKE FLUID LEVEL INSPECTION BRAKE PAD INSPECTION...
- Page 35 BRAKE HOSE INSPECTION AIR BLEEDING (HYDRAULIC BRAKE SYSTEM)
- Page 36 DRIVE CHAIN...
- Page 38 TRACK TENSION ADJUSTMENT...
- Page 39 SLIDE RUNNER INSPECTION...
- Page 40 CHASSIS SKI/SKI RUNNER STEERING SYSTEM...
- Page 41 LUBRICATION...
- Page 43 ELECTRICAL HEADLIGHT BEAM ADJUSTMENT...
- Page 44 TUNING CARBURETOR TUNING (Except for VT600, MM600)
- Page 54 CLUTCH TUNING...
- Page 58 GEAR SELECTION...
- Page 61 HIGH ALTITUDE TUNING...
- Page 62 FRONT SUSPENSION...
- Page 63 REAR SUSPENSION...
- Page 66 CHAPTER 3. CHASSIS...
- Page 67 STEERING...
- Page 69 INSPECTION...
- Page 70 INSTALLATION...
- Page 73 INSPECTION...
- Page 74 FRONT SUSPENSION...
- Page 75 HANDLING NOTES (VX500XTC/XTCE/XTCR, VX600XTC/XTCE/ XTCR/SX, VX700SX) INSPECTION...
- Page 76 INSTALLATION...
- Page 79 CHAPTER 4. POWER TRAIN...
- Page 80 PRIMARY SHEAVE AND DRIVE V-BELT...
- Page 82 R E M O V A L DISASSEMBLY...
- Page 83 INSPECTION...
- Page 85 ASSEMBLY...
- Page 87 INSTALLATION...
- Page 88 SECONDARY SHEAVE...
- Page 90 DISASSEMBLY INSPECTION...
- Page 91 ASSEMBLY...
- Page 92 INSTALLATION...
- Page 93 DRIVE CHAIN HOUSING WITH OUT REVERSE MODEL...
- Page 94 INSPECTION...
- Page 95 WITH REVERSE MODEL...
- Page 97 INSPECTION...
- Page 98 JACKSHAFT...
- Page 100 BRAKE...
- Page 101 BRAKE PAD REPLPLACEMENT...
- Page 105 CALIPER DISASSEMBLY CALIPER INSPECTION AND REPAIR...
- Page 106 CALIPER ASSEMBLY...
- Page 108 MASTER CYLINDER INSPECTION MASTER CYLINDER ASSEMBLY...
- Page 109 SLIDE RAIL SUSPENSION VX500/600/700...
- Page 110 VT500/600, MM600/700...
- Page 115 INSPECTION...
- Page 116 FRONT AXLE AND TRACK...
- Page 117 INSPECTION INSTALLATION...
- Page 119 CHAPTER 5. ENGINE...
- Page 120 ENGINE ASSEMBLY 500/600...
- Page 122 CYLINDER HEAD AND CYLINDER 500/600...
- Page 124 R E M O V A L...
- Page 125 INSPECTION...
- Page 130 INSTALLATION...
- Page 132 OIL PUMP, CRANKCASE AND CRANKSHAFT 500/600...
- Page 134 INSPECTION...
- Page 136 INSTALLATION (500/600)
- Page 137 INSTALLATION (700)
- Page 139 CDI MAGNETO 500/600...
- Page 141 REMOVAL (500/600) REMOVAL (700)
- Page 142 INSTALLATION (500/600)
- Page 143 INSTALLATION (700)
- Page 144 RECOIL STARTER 500/600...
- Page 146 R E M O V A L...
- Page 147 INSPECTION...
- Page 148 INSTALLATION (500/600)
- Page 149 INSTALLATION (700)
- Page 150 CHAPTER 6. COOLING SYSTEM...
- Page 151 HEAT EXCHANGER 500/600...
- Page 154 WATER PUMP 500/600...
- Page 155 R E M O V A L INSPECTION...
- Page 156 INSTALLATION...
- Page 158 R E M O V A L INSPECTION INSTALLATION...
- Page 159 CHAPTER 7. CARBURETION...
- Page 160 CARBURETORS 500/600...
- Page 169 INSPECTION...
- Page 170 ASSEMBLY...
- Page 171 FUEL LEVEL ADJUSTMENT...
- Page 172 THROTTLE POSITION SENSOR (TPS) INSPECTION AND ADJUSTMENT...
- Page 174 FUEL PUMP 500/600...
- Page 176 INSPECTION...
- Page 177 CHAPTER 8. ELECTRICAL...
- Page 180 SWITCH INSPECTION SWITCH INSPECTION INSPECTING A SWITCH SHOWN IN THE MANUAL...
- Page 181 ELECTRICAL STARTING SYSTEM CIRCUIT DIAGRAM (VX500XT/XTC/XTCE/ XTCR, VT500, VX600XT/XTC/XTCE/XTCR/SX)
- Page 182 CIRCUIT DIAGRAM (VT600, MM600)
- Page 183 TROUBLESHOOTING...
- Page 184 MAIN SWITCH (FOR ELECTRIC MODEL)
- Page 185 STARTER MOTOR...
- Page 188 CHARGING SYSTEM CIRCUIT DIAGRAM (VX500XT/XTC/XTCE/ XTCR, VT500, VX600XT/XTC/XTCE/XTCR/ SX)
- Page 189 CIRCUIT DIAGRAM (VT600, MM600)
- Page 190 TROUBLESHOOTING...
- Page 191 BATTERY CHARGING COIL...
- Page 192 IGNITION SYSTEM CIRCUIT DIAGRAM (VX500XT/XTC/XTCE/ XTCR, VT500, VX600XT/XTC/XTCE/XTCR/ SX)
- Page 193 CIRCUIT DIAGRAM (VT600, MM600)
- Page 194 CIRCUIT DIAGRAM (VX700SX, MM700)
- Page 195 TROUBLESHOOTING...
- Page 196 SPARK PLUG CAP IGNITION COIL...
- Page 197 SOURCE COIL SPARK PLUG...
- Page 198 THROTTLE OVERRIDE SYSTEM (T.O.R.S.)
- Page 199 HANDLEBAR SWITCH (RIGHT)
- Page 200 CARBURETOR SWITCH MAIN SWITCH...
- Page 201 LIGHTING SYSTEM CIRCUIT DIAGRAM {VX500XT/XTC/XTCE/ XTCR, VT500, VX600XT/XTC/XTCE/XTCR/SX)
- Page 202 CIRCUIT DIAGRAM (VT600, MM600)
- Page 203 CIRCUIT DIAGRAM (VX700SX, MM700)
- Page 204 TROUBLESHOOTING...
- Page 205 BULB(S) HEADLIGHT BEAM SWITCH...
- Page 206 C.D.I. MAGNETO...
- Page 207 SIGNAL SYSTEM CIRCUIT DIAGRAM (VX500XT/XTC/XTCE/XTCR, VT500, VX600XT/XTC/XTCE/XTCR/ SX)
- Page 208 CIRCUIT DIAGRAM (VT600, MM600)
- Page 209 CIRCUIT DIAGRAM (VX700SX, MM700)
- Page 210 TROUBLESHOOTING...
- Page 214 TAIL/BRAKE LIGHT BULB BRAKE LIGHT SWITCH GEAR POSITION SWITCH BACK BUZZER...
- Page 215 THERMO SENSOR...
- Page 216 OIL LEVEL SWITCH...
- Page 217 FUEL SENDER CONDENSER (NON ELECTRIC MODEL)
- Page 218 GRIP WARMER SYSTEM CIRCUIT DIAGRAM (VX500XT/XTC/XTCE/ XTCR, VT500, VX600XT/XTC/XTCE/XTCR/ SX)
- Page 219 CIRCUIT DIAGRAM (VT600, MM600)
- Page 220 CIRCUIT DIAGRAM (VX700SX, MM700)
- Page 221 TROUBLESHOOTING...
- Page 223 GRIP AND THUMB WARMER COIL VARIABLE RESISTOR PASSENGER GRIP WARMER (VT500/VT600)
- Page 224 PASSENGER GRIP WARMER SWITCH (VT500/VT600) C.D.I. MAGNETO...
- Page 225 ELECTRONICALLY CONTROLLED CARBURETOR (E.C.C.) <VT600, MM600> CIRCUIT DIAGRAM...
- Page 226 E.C.C. TEST LEAD (VT600, MM600)
- Page 227 NAMES OF COMPONENTS (VT600, MM600)
- Page 228 FUNCTION OF COMPONENTS (VT600, MM600)
- Page 229 MAINTENANCE PROCEDURE (VT600, MM600}...
- Page 230 FAULT LOCATION TABLE (VT600, MM600)
- Page 232 ATMOSPHERIC PRESSURE SENSOR INSPECTION (VT600, MM600)
- Page 233 AIR TEMPERATURE SENSOR INSPECTION (VT600, MM600}...
- Page 234 WATER TEMPERATURE SENSOR INSPECTION (VT600, MM600)
- Page 235 FUEL SELECT SWITCH INSPECTION (VT600, MM600) SOLENOID VALVE INSPECTION (VT600, MM600)
- Page 236 CHAPTER 9. SPECIFICATIONS...
- Page 237 GENERAL SPECIFICATIONS...
- Page 239 MAINTENANCE SPECIFICATIONS ENGINE...
- Page 247 POWER TRAIN...
- Page 252 CHASSIS...
- Page 254 ELECTRICAL...
- Page 255 E.C.C. (VT600, MM600)
- Page 256 GENERAL TORQUE SPECIFICATIONS DEFINITION OF UNITS...
- Page 257 CABLE ROUTING <500/600>...
- Page 260 CABLE ROUTING <700>...
- Page 263 CHAPTER 10. OPTIONAL KIT...
- Page 264 REVERSE GEAR KIT...
- Page 268 INSTALLATION...
- Page 270 STARTER MOTOR KIT...
- Page 272 INSTALLATION...
- Page 274 WIRING DIAGRAM VT600/MM600 WIRING DIAGRAM VT600/MM600...
- Page 275 COLOR CODE...
- Page 276 WIRING DIAGRAM VX700SX/MM700 WIRING DIAGRAM VX700SX/MM700...
- Page 277 COLOR CODE...
- Page 278 WIRING DIAGRAM VX500XT/VX500XTC/VX500XTCE/VX500XTCR/VT500 VX600XT/VX600XTC/VX600XTCE/VX600XTCR/VX600SX WIRING DIAGRAM VX500XT/VX500XTC/VX500XTCE/VX500XTCR/VT500 VX600XT/VX600XTC/VX600XTCE/VX600XTCR/VX600SX...
- Page 279 COLOR CODE...