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Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these
instructions, and properly maintained, give you years of trouble free performance.
IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT
CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGE AND/OR PERSONAL INJURY AND WILL
INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.
Refer to
Wear
instruction
protective
manual
footwear
1. SAFETY
1.1
GENERAL SAFETY
Familiarise yourself with this products application and limitations, as well as the specific potential hazards peculiar to the press.
Maintain the press in good condition (use an authorised service agent).
Replace or repair damaged parts. Use recommended parts only. Non authorised parts may be dangerous and will invalidate the warranty.
Keep the press clean for best and safest performance.
Locate the press in a suitable working area for its function, keep area clean, tidy, free from unrelated materials and ensure there is
adequate lighting.
Ensure the workpiece is correctly secured before operating the press.
WARNING! Always wear approved eye or face protection when operating the press.
Remove ill fitting clothing. Remove ties, watches, rings, loose jewellery and contain long hair.
Keep hands and body clear of the work table when operating the press.
Maintain correct balance and footing. Ensure the floor is not slippery and wear non slip steel toe-capped shoes/boots.
Keep children and unauthorised persons away from the working area.
DO NOT operate the press if any parts are missing as this may cause failure or possible personal injury.
DO NOT use to compress springs or any other item that could disengage and cause a potential hazard.
DO NOT stand directly in front of the loaded press and never leave a loaded press unattended.
DO NOT force the press to achieve a task it was not designed to perform.
DO NOT make any modifications to the press.
DO NOT adjust or tamper with the safety valve.
DO NOT exceed the rated capacity of the press.
DO NOT apply off centre loads.
DO NOT allow the workpiece or the arbor plates to fall from the press working bench.
DO NOT get the press wet or use in damp or wet locations or areas where there is condensation.
DO NOT operate the press when you are tired, under the influence of alcohol, drugs or intoxicating medication.
When not in use release pressure from the pump and clean the press. Stand or store the arbors in a safe location.
WARNING! Always position the press against a wall. If the press is situated in the open workshop, it is essential that a guard be
placed at the rear of the unit. This will prevent injury to bystanders in the event of the work piece ejecting suddenly.
WARNING! The warnings, cautions and instructions in this manual cannot cover all possible conditions and situations that
may occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this
product, but must be applied by the operator.
DANGER! The press is top heavy. If it requires moving after assembly or for relocation, use suitable slings around the top crossbeam, or
lift direct with a forklift with the forks located under the top crossbeam. DO NOT use a pallet truck.
2. INTRODUCTION
Steel frame construction with hydraulic pump unit. Sliding hydraulic ram assembly
gives 176mm of lateral travel for off-centre pressing applications. Frame head fitted
with ram pressure gauge. Supplied with flat pressing plate/V-blocks.
3. SPECIFICATION
Model No: . . . . . . . . . . .YK209F
Capacity: . . . . . . . . . . . .20tonne
Ram Stroke:. . . . . . . . . . .180mm
*Ram Mandrel Diameter: . . . .50mm
Lateral Ram Travel: . . . . . . .176mm
Max Height Ram to Table: . . .912mm
Min Height Ram to Table: . . . .35mm
Table Aperture: . . . . . . . . .155mm
Working Table Depth: . . . . . .175mm
Working Table Width: . . . . . .510mm
Overall Height: . . . . . . . . .1619mm
Weight: . . . . . . . . . . . . .105kg
Safety Guard (Optional): . . . .YKSG20
* Gauge specifies 'ram diameter' is 60mm. This refers to the internal diameter of the ram and
is correct. It does not refer to the working mandrel diameter.
© Jack Sealey Limited
INSTRUCTIONS FOR:
HYDRAULIC PRESS 20TONNE FLOOR TYPE
MODEL No
Wear eye
Beware
protection
crushing of
hands
Original Language Version
YK209F.V2
:
YK209F.V2
Issue: 4(L) - 09/05/17
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Summary of Contents for Sealey YK209F.V2
- Page 1 YK209F.V2 MODEL No Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these instructions, and properly maintained, give you years of trouble free performance. IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED.
- Page 2 4. ASSEMBLY YK209F.V2 20TONNE PRESS ASSEMBLY (use the exploded diagram Fig.4 as a guide to assembly as well as the diagrams below). 4.1.1. The bed frame is put in the bottom of the crate for transport, fix it to the uprights using bed frame pin (9) and circlip (10).
- Page 3 Fig.4 Original Language Version © Jack Sealey Limited YK209F.V2 Issue: 4(L) - 09/05/17...
- Page 4 7.3. Should you need to check or replace oil ensure piston is fully retracted. Remove the oil reservoir filler plug (47) and top up using Sealey hydraulic jack oil. DO NOT use brake fluid. Contact your local Sealey dealer for details. After filling purge the system to remove any air.