ABB System 800xA Operations

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Operation (332 pages)

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System 800xA

Operations

Safety Operator Warnings

System Version 6.0

Power and productivity

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Page 1 System 800xA Operations Safety Operator Warnings System Version 6.0 Power and productivity for a better world™...
Page 3 System 800xA Operations Safety Operator Warnings System Version 6.0...
Page 4 This document contains information about one or more ABB products and may include a description of or a reference to one or more standards that may be generally relevant to the ABB products. The presence of any such description of a standard or reference to a standard is not a representation that all of the ABB products referenced in this document support all of the features of the described or ref- erenced standard.
Page 5: Table Of Contents
User Manual Conventions ....................7 Related Documentation .....................8 Section 1 - Safety Operator Warnings System 800xA Safety AC 800M High Integrity Safety Manual, 3BNP004865-600 RevA9 System 800xA Network Configuration, 3BSE034463*..........22 System 800xA Administration and Security, 3BSE037410* ..........22 System 800xA Technical Data and Configuration, 3BSE041434* .........22 System 800xA Operator Manual, 2PAA111131* ............22...
Page 6 Table of Contents Revision History Introduction ........................33 Revision History......................33 2PAA110888-600...
Page 7: About This User Manual
800xA System. This user manual lists the safety operator warnings and electrical warnings as described in the System 800xA Safety AC 800M High Integrity Safety Manual (3BNP004865-600 RevA) and the various user manuals referenced in the Safety Manual.
Page 8: Related Documentation
Therefore, fully comply with all Warning and Caution notices. Related Documentation A complete list of all User Manuals and Release Notes applicable to System 800xA is provided in System 800xA Released User Manuals and Release Notes (3BUA000263*).
Page 9: Section 1 Safety Operator Warnings
Section 1 Safety Operator Warnings This section provides a list of all the safety operator warnings in System 800xA. The references in this manual pertaining to page numbers, section names, section numbers, tables, and figures correspond to the references in the original user manuals.
Page 10 Annex A is also referred to from the Machine Safety certificate M6A 13 07 29902 . These certificates are issued by TÜV Product Service GmbH. Available through ABB web services. Organization and Resources It is the responsibility of the end user of the product to ensure that all organizational units involved during any phase of the Safety Life Cycle of the product, possess sufficient competency.
Page 11 Section 1 Safety Operator Warnings Warnings Safety Lifecycle Activities Requirements in the application specific standards listed in the chapter Applicable Specifications and other relevant and valid application standards shall be adhered to (e.g. EN 54, EN 298, EN 1037 and EN ISO 13850). Process Interface Selection For safety critical functions, only certified I/O modules shall be used.
Page 12 Warnings Section 1 Safety Operator Warnings Normally De-energized DO880 channels used in loops were a false trip directly cause a hazardous event (e.g. fire extinguishing with CO2) are restricted to SIL2 if the field device has a response time that is shorter than 10ms. Normally De-energized DO880 channels are meant to be used with latched field devices where no continuous energized safe state is required.
Page 13 Section 1 Safety Operator Warnings Warnings Operator Interface If used, the Reset all Forces input shall be connected to an impulse type panel button. Software Architecture - Applications Change of task connection of a SIL3 application shall always be followed by a cold restart of the controller.
Page 14 Warnings Section 1 Safety Operator Warnings It is the end users responsibility to make sure that before doing the Manual Acknowledge on the related IAC Acknowledge Group the process can be started safely. Auto Acknowledge is not allowed for Machine Safety applications. If Auto Acknowledge is used it is the end-users responsibility to make sure the process can start safely.
Page 15 Section 1 Safety Operator Warnings Warnings When establishing a safety critical communication link using MMS, the UniqueID parameter represents the safety identification of the data and it is the users responsibility to ensure that it is unique within the available System networks The UniqueID shall be identical in the MMSDefxxx and MMSReadxxx.
Page 16 Warnings Section 1 Safety Operator Warnings Use of Retain Variables A philosophy for using retain/cold retain values shall be developed based on the characteristics of the process to be controlled. The philosophy shall be followed consistently for the whole plant. Power Failure If automatic restart of the process after a power failure is not desired, the application program shall contain mechanisms to achieve the desired behavior.
Page 17 Section 1 Safety Operator Warnings Warnings a calculation to check if the result is OK. If the result is not OK the user has to handle this in an appropriate way. Programming Languages and Libraries For an overview of certification levels and safety restrictions for System Functions and Library Types, see Appendix A, Certified Libraries.
Page 18 Warnings Section 1 Safety Operator Warnings I/O Module Settings To ensure safe operation and adaptation to the process, AI880A High Integrity Analog Input Module, shall be configured according to the directions in Table 12. Safety Related Settings of AI880A. It is the user's responsibility to handle warnings (related to under range, 0-4mA, see Signal Range in Table 12.
Page 19 Section 1 Safety Operator Warnings Warnings The ModuleBus timeout shall be less than half the configured FDRT(Diag.Cycle.) timeout to fulfill the FDRT calculations. The Application Interval Time shall be less than half the configured FDRT(Diag.Cycle.) to fulfill the FDRT calculations. When using an FDRT shorter than 1500ms the Modulebus Timeout must be shorter than or equal to 128ms.
Page 20 Warnings Section 1 Safety Operator Warnings Modification Testing Modifications affecting I/O connections shall be verified by testing in the running AC 800M HI controller. Installation and Commissioning If required environmental conditions during operation are not yet established, interim measures shall be taken to avoid damage of the equipment. To ensure a safe mechanical installation and assembling of the equipment at installation site, the guidance described in the user manuals AC 800M Controller Hardware, 3BSE036351* and S800 I/O Getting Started, 3BSE020923* shall be...
Page 21 Remote Operation Procedure The VPN connection for Remote Operation shall be configured as described in System 800xA 6.0 Network Configuration, 3BSE034463*. Maintenance Procedures In redundant DO880 configurations, faulty DO880 modules shall be removed from the system within the repair time of 72 hours to avoid channel error.
Page 22: System 800Xa Network Configuration, 3Bse034463
There are no safety warnings in this manual. System 800xA Operator Manual, 2PAA111131* There are no safety warnings in this manual. System 800xA Multisystem Integration, 3BSE037076* This section lists the warnings mentioned in the System 800xA Multisystem Integration manual. Warnings Transfer of Responsibility The responsibility is kept in the subscriber system when the connection is broken.
Page 23: Ac 800M Controller Hardware, 3Bse036351
Section 1 Safety Operator Warnings AC 800M Controller Hardware, 3BSE036351* AC 800M Controller Hardware, 3BSE036351* This section lists the warnings mentioned in the AC 800M Controller Hardware manual. Warnings Electrostatic Sensitive Device Devices labeled with this symbol require special handling precautions as described in the installation section.
Page 24 Warnings Section 1 Safety Operator Warnings Installing the PM86x/TP830 Processor Unit in Single Configuration For PM861/PM864/PM865/PM866/PM866A insert the RCU Link Termination plug TB852, at the RCU Link connector. The termination plug must always be used for M861/PM864/PM865/PM866/PM867 when running in single configuration. When a redundant processor is running in a single configuration use the RCU Link Cable TK851, if the RCU Link Termination plug TB852 is not available.
Page 25: S800 I/O Getting Started, 3Bse020923
Section 1 Safety Operator Warnings S800 I/O Getting Started, 3BSE020923* S800 I/O Getting Started, 3BSE020923* This section lists the warnings mentioned in the S800 I/O Getting Started manual. Warnings Electrostatic Sensitive Device Devices labeled with this symbol require special handling precautions as described in the installation section.
Page 26: S800 I/O Modules And Termination Units, 3Bse020924
S800 I/O Modules and Termination Units, 3BSE020924* Section 1 Safety Operator Warnings Start-up Procedures Work with care when supply voltage is applied in the system. The voltage in the cabinet can cause serious injury or death. Shut-down Procedures Work with care when supply voltage is applied in the system. The voltage in the cabinet can cause serious injury or death.
Page 27: System 800Xa Safety 6.0 Ac 800M High Integrity Reliability And Availability
Reliability and Availability, 3BSE034876* There are no safety warnings in this manual. System 800xA Control 6.0 AC 800M Configuration, 3BSE035980* This section lists the warnings mentioned in the System 800xA Control 6.0 AC 800M Configuration manual. Warnings Entities and Reservation (Multi-User Engineering) Reservations do not protect any runtime data or prevent download of modified applications to a controller.
Page 28: System 800Xa Control 6.0 Ac 800M Planning, 3Bse043732
System 800xA Control 6.0 AC 800M Planning, 3BSE043732* Section 1 Safety Operator Warnings Non-Cyclic Execution in Debug Mode Functions based on the real-time clock (PID controllers, timers, etc.) cannot be properly debugged in Debug mode. Timer functions will take into account the actual time elapsed since started, regardless if, for example, the task is halted in Debug mode.
Page 29: System 800Xa System Guide Functional Description, 3Bse038018
In order to obtain supervision of the Network connection, and the PPP connection done with explicit addressing, RNRP must be configured (enabled at all time). System 800xA System Guide Functional Description, 3BSE038018* This section lists the warnings mentioned in the System 800xA System Guide Functional Description manual (3BSE038018*). Warnings User Dump Process dump files are very large.
Page 30: System 800Xa Release Notes Fixed Problems, 2Paa112277-600
In order to get the formal status of the safety certification of a 800xA Safety product (safety documentation, hardware and software components), refer to the latest version of the TÜV Certification Report, Annex A, ABB SolutionsBank or ABB Library (3BSE074100).
Page 31: System 800Xa Release Notes Fixed Problems, 2Paa112277-601
In order to get the formal status of the safety certification of a 800xA Safety product (safety documentation, hardware and software components), refer to the latest version of the TÜV Certification Report, Annex A, ABB SolutionsBank or ABB Library (3BSE074100).
Page 32 Warnings Section 1 Safety Operator Warnings 2PAA110888-600 - Warnings based on 3BNP004865-600 RevA...
Page 33 Revision History Introduction This section provides information on the revision history of this User Manual. The revision index of this User Manual is not related to the 800xA 6.0 System Revision. Revision History The following table lists the revision history of this User Manual. Revision Description Date...
Page 34 Revision History 2PAA110888-600...

ABB System 800xA Operations

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Section 1 Safety Operator Warnings

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