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Toshiba 4400 Series Installation And Operation Manual
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Toshiba 4400 Series Installation And Operation Manual

Toshiba 4400 Series Installation And Operation Manual

Three phase - 15/20/25/30/50/80/100 kva
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INSTALLATION AND OPERATION MANUAL
Part # 64527-008
October 2019
Manufactured in the USA
© Copyright 2019 TOSHIBA International Corporation
All rights reserved.
4400 SERIES
THREE PHASE - 15/20/25/30/50/80/100 KVA

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Summary of Contents for Toshiba 4400 Series

  • Page 1 4400 SERIES INSTALLATION AND OPERATION MANUAL THREE PHASE - 15/20/25/30/50/80/100 KVA Part # 64527-008 October 2019 Manufactured in the USA © Copyright 2019 TOSHIBA International Corporation All rights reserved.
  • Page 3 The instructions contained in this manual are not intended to cover all of the details or variations in equipment, or to provide for every possible contingency concerning installation, operation, or maintenance. Should further information be required or if problems arise which are not covered sufficiently, contact your Toshiba sales office or call Toshiba Power Electronics Division at 855-803-7087 Nothing in this manual shall alter Toshiba International Corporation’s standard terms and conditions or the...
  • Page 4 UNINTERRUPTIBLE POWER SYSTEM (UPS) Please complete the following information and retain for your records. JOB NUMBER MODEL NUMBER SERIAL NUMBER APPLICATION SHIPMENT DATE INSTALLATION DATE STARTUP PERFORMED BY 4400 Series Installation and Operation Manual – 64527-008...
  • Page 5 ) Toshiba is a registered trademark of the Toshiba Corporation. All other product or trade references appearing in this manual are registered trademarks of their respective owners. Toshiba International Corporation shall not be liable for direct, indirect, special, or consequential damages resulting from the use of the information contained within this manual.
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  • Page 7: Table Of Contents

    Parallel Battery Cable Installation Instructions ....................44 Power Terminal Blocks and Cable Sizing ......................48 External Breakers ............................53 Grounding Wire .............................53 Control Wiring ..............................54 Communication Interfaces ...................... 55 10.1 Remote Contacts ............................55 10.2 UPS LAN Shutdown Signal Operation .......................55 4400 Series Installation and Operation Manual – 64527-008...
  • Page 8 Remote Monitoring System – RemotEye 4 ....................102 14.3 Remote System Monitoring – Remote Radar ....................102 External Layouts/Dimensions/Shipping Weights ..............103 Appendix A – Dimensional Drawings .................... 105 Appendix B – Command Parameter Definitions Table ..............111 4400 Series Installation and Operation Manual – 64527-008...
  • Page 9 D.5 – Cable Size for 3-Phase/3-Wire + G ......................123 D.6 – Battery Cabling ............................123 D.7 – Input Transformer Current for Given Input Voltage ..................124 D.8 – Output Transformer Current for Given Output Voltage ................124 Appendix E – Index ......................... 125 4400 Series Installation and Operation Manual – 64527-008...
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  • Page 11: Introduction

    • Installation Precautions Read this 4400 Series Operation Manual for important instructions on operating the UPS. This manual and the accompanying drawings should be considered a permanent part of the equipment and should be readily available for reference and review.

  • Page 12: General Safety Instructions

    Ground Symbol indicates the location of the equipment grounding conductor. Electrical – Voltage & Shock Hazard Symbol indicates parts inside may cause electric shock. Explosion Hazard Symbol indicates parts may explode. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 13: Signal Words

    Factory authorized personnel have been factory trained and certified to install, service, and repair the UPS. Contact the Toshiba Customer Support Center for assistance in locating the factory 4400-authorized personnel nearest you. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 14: Important Safety Instructions

    CAUTION Misuse of this equipment could result in personal injury and/or equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may come from the use of this equipment.

  • Page 15: Unintended Usage

    Improper use of the UPS in any of the above applications may result in serious personal injury or death. Disclaimer IN NO EVENT WILL TOSHIBA CORPORATION BE RESPONSIBLE OR LIABLE FOR EITHER INDIRECT OR CONSEQUENTIAL DAMAGE OR INJURY THAT MAY COME FROM THE MISUSE OF THIS EQUIPMENT. ANY MODIFICATIONS WITHOUT AUTHORIZATION BY TOSHIBA COULD RESULT IN PERSONAL INJURIES, DEATH OR DESTRUCTION OF THE UPS.

  • Page 16: General Maintenance

    Only factory authorized personnel should perform internal general maintenance on the UPS. Contact the authorized Toshiba Customer Support Center or an authorized Toshiba representative for information on proper disposal of UPS components. It is illegal to dispose of certain components without conforming to environmental regulations for industrial/commercial waste.

  • Page 17: Transporting

    UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS. Pushing/pulling on the sides of the unit to move it may result in damage to the UPS. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 18: Unpacking

    • by factory authorized personnel. Packing materials should be disposed by the appropriate means. Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative. • Retain the packing rails for offloading the UPS from the shipping pallet, and for final UPS installation.
  • Page 19 SLOWLY roll the unit down the ramp. 8. Save the loading rails for anchoring of the UPS. See Section 8.3. FIGURE 4.1: UNSHIPPING 15-30KVA UPS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 20: Unpack The 50Kva Model Ups (With Casters)

    6. SLOWLY roll the unit down the ramp. 7. Save the loading rails for anchoring the UPS. See Section 8.3. FIGURE 4.2: UNSHIPPING 50KVA UPS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 21: Unpack The 80-100Kva Model Ups

    4. Put down the UPS and remove the pallet. 5. Use a forklift or pallet jack to transport the UPS to it’s installation location. See Section 8.3. FIGURE 4.3: UNSHIPPING 80KVA UPS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 22: Inspection/Storage

    During periods of non-use, the following guidelines are recommended for storage. These instructions apply to installations that have already been through initial Start-up with Toshiba Service. For installations that have not been through initial startup, arrange the power up with Toshiba Service.

  • Page 23: Warning Labels

    Below are representative warning labels and their location on the UPS. NOTICE Make sure all the warning labels are installed in the appropriate locations. If a label is missing or illegible, contact Toshiba Customer Support Center or an authorized representative. A – 40308 A1 –...
  • Page 24 Live terminals on batteries. Bornes de batteries sous tension. Do not touch uninsulated battery Ne pas toucher de borne de batterie non terminal. isolée. PN 40759 PN 90637 FIGURE 5.2: WARNING LABELS (CONT.) 4400 Series Installation and Operation Manual – 64527-008...
  • Page 25 électriquement le dissipateur before servicing. sink before touching. PN 46231 46232 PN 90631 thermique avant de toucher. 90623 40° AMBIENT TEMPERATURE FIGURE 5.3: WARNING LABELS (CONT.) 4400 Series Installation and Operation Manual – 64527-008...
  • Page 26 15-30kVA UPS cabinet is shown in , for the 50kVA cabinet in, and for the 80-100kVA cabinet in . FIGURE 5.4: 15-30KVA CABINET EXTER- FIGURE 5.5: 15-30KVA CABINET INTERNAL NAL WARNING LABEL LOCATIONS WARNING LABEL LOCATIONS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 27 FIGURE 5.6: 50KVA CABINET FIGURE 5.7: 50KVA CABINET INTERNAL WARNING EXTERNAL WARNING LABEL LABEL LOCATIONS LOCATIONS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 28 FIGURE 5.8: 80-100KVA CABINET FIGURE 5.9: 80-100KVA CABINET INTERNAL EXTERNAL WARNING LABEL WARNING LABEL LOCATIONS LOCATIONS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 29: Storage/Operating Environment

    1. The UPS should not be powered up until the entire operation manual has been read. 2. The voltage of the input power source must be within the rated input voltage range. The input frequency range must be within the rated input frequency range. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 30 CHARGE LED has gone out before opening the door of the UPS once the UPS power has been turned off. 8. DO NOT attempt to disassemble, modify, or repair the UPS. Call your Toshiba sales representative for repair information.

  • Page 31: Maintenance Precautions

    For further information on workplace safety visit www.osha.gov. WARNING Misuse of equipment could result in injury and equipment damage. In no event will Toshiba Corporation be responsible or liable for either indirect or consequential damage or injury that may result from the misuse of this equipment.

  • Page 32: Ups Component Information

    Component Life Expectancy calculations are based on component manufacturer’s recommendations. Previous Toshiba UPS models similar to the 4400 Series UPS in design and topology (Toshiba 4000, 4100, 4200, and 4200FA Series UPS), Component Life Expectancy exceed years shown above in both Operating Conditions by over 25%.

  • Page 33: Installation Safety

    UPS to move it. Always use a crane, forklift, or pallet jack for transporting and positioning the UPS. Pushing/pulling on the sides of the unit to move it may result in damage to the UPS. See Figure 4.1 Exterior Handling label. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 34 Electrical shock, injury or UPS failure may occur if non-authorized technicians attempt to modify or relocate the UPS. Please contact Toshiba Customer Support Center if you plan to move or make modifications to the UPS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 35 Always ground the unit to reduce the potential for electrical shock and to help reduce electrical noise. A separate ground cable should be run inside the conduit with the input power, output power, and control circuits. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 36: Installation

    Do not remove the fan covers until UPS start up. The fan covers should be removed by factory authorized • personnel. Packing materials should be disposed by the appropriate means. Immediately report any abnormalities to Toshiba Customer Support Center or an authorized representative. • UPS Clearance Maintain the indicated clearance during installation.
  • Page 37 Top 16 in (406 mm) Front 36 in (900 mm) Side Clearance Back Clearance 15-80kVA: 0 in (0 mm) 15-80kVA: 0 in (0 mm) FIGURE 8.2: CLEARANCE FOR SEISMIC INSTALLATIONS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 38: Ups Anchorage

    UPS Anchorage All 4400 Series models, except the 80-100 kVA, come with casters and leveling feet. The 80kVA model comes with Angle Bracket skids. The leveling feet allow the 15-50kVA models to be rolled into place, then the leveling feet extended to remove weight from the casters to ensure the UPS remains stationary.

  • Page 39: 15-50Kva Anchorage - Standard

    Leveling Feet Leveling Feet 20.12 in (511 mm) 32.1 in (816 mm) FIGURE 8.4: FOOTPRINT FOR 15-30 KVA FIGURE 8.5: FOOTPRINT FOR 50 KVA USING USING LOAD LEVELING FEET LOAD LEVELING FEET 4400 Series Installation and Operation Manual – 64527-008...

  • Page 40: 80-100Kva Anchorage - Standard

    2.0 in (51 mm) Angle Bracket Skids FRONT 80kVA ANCHORAGE SPACING Back 4 x 0.703 in Dia. (17.9 mm) Front 27.1 in (689 mm) FIGURE 8.6: ANCHORAGE HOLE LOCATIONS – 80KVA UNITS (STANDARD) 4400 Series Installation and Operation Manual – 64527-008...

  • Page 41: Power Cable Access

    *NOTE: Although the entire width of the top and bottom main conduit landing plates can be used for cable access, using the far right and left sides of the plates will make it easier to remove the UPS deadfront panel(s) for servicing and battery replacement. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 42 Left and Right Side Conduit Landing Plate Cable Access Conduit Cable Access Conduit Landing Plate Landing Plate NOTE: See Appendix A – Dimensional Drawings for Conduit Landing Plate dimensions FIGURE 8.7: CONDUIT LANDING LOCATIONS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 43: Ups Parts Identification - 15-30Kva

    MCCB1 – Primary Input Circuit Breaker MCCB2 Secondary Input Circuit Breaker (on Dual Input) (Optional) Air filter PCB 9 – Display Control Board RemotEye Control Board – PCB-9B RS-232C Plug Dry Contact Plug 4400 Series Installation and Operation Manual – 64527-008...
  • Page 44 (Optional) TB4 with Secondary Input Power Lugs TB3 – Terminals for Battery Cabinet Breaker Shunt Trip and Aux. Ground Bus Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port 4400 Series Installation and Operation Manual – 64527-008...

  • Page 45: Ups Parts Identification - 50Kva

    MCCB1 – Primary Input Circuit Breaker MCCB2 Secondary Input Circuit Breaker (Dual Input) (Optional) Air filter PCB 9 – Display Control Board RemotEye Control Board – PCB-9B RS-232 Plug Dry Contact Connector Plug 4400 Series Installation and Operation Manual – 64527-008...
  • Page 46 TB3 – Terminals for Battery Cabinet Breaker Shunt Trip and Aux. Ground Bus 28 29 Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port 4400 Series Installation and Operation Manual – 64527-008...

  • Page 47: Ups Parts Identification - 80-100Kva

    MCCB1 – Primary Input Circuit Breaker MCCB2 Secondary Input Circuit Breaker (Dual Input) (Optional) Air filter PCB 9 – Display Control Board RemotEye Control Board – PCB-9B RS-232 Plug Dry Contact Plug 4400 Series Installation and Operation Manual – 64527-008...
  • Page 48 Box Lugs TB3 – Terminals for Battery Cabinet Breaker Shunt Trip and Aux. Ground Bus Shunt Trip DC Power Supply Bottom Cable Access Port Side Cable Access Ports Top Cable Access Port 4400 Series Installation and Operation Manual – 64527-008...

  • Page 49: Ups Wiring

    NOTICE Follow the torque criteria for tightening screws. Loose connections may cause fire due to heating. See Chapter 9 – UPS Wiring 4400 Series Installation and Operation Manual – 64527-008...

  • Page 50: One-Line Diagram

    3Φ 3W 3Φ 3W MCCB or 3Φ 4W or 3Φ 4W Input Output AC/DC DC/AC Contactor Contactor Converter Inverter DC/DC Converter DC/DC Contactor Ground Wire FIGURE 9.2: 4400 DUAL INPUT ONE-LINE DIAGRAM 4400 Series Installation and Operation Manual – 64527-008...
  • Page 51 4400 Series Installation and Operation Manual – 64527-008...
  • Page 52 4400 Series Installation and Operation Manual – 64527-008...
  • Page 53 Inverter 3Φ/4W DC/DC Converter 3Φ/3W or 4W 208/120V 6. 4400 WITH DUAL INPUT TRANSFORMERS (15-50KVA) FIGURE 9.5: ONE LINE DIAGRAMS OF POSSIBLE 4400 CONFIGURATIONS (NOT INCLUDING MATCHING EXTERNAL BATTERY OR AUXILIARY CABINETS) 4400 Series Installation and Operation Manual – 64527-008...

  • Page 54: Parallel Battery Cable Installation Instructions

    Parallel Battery Cable Installation Instructions The following instructions cover the process to connect more than one 440B battery cabinet to the 4400 Series UPS. The Battery Cabinets must be daisy-chained to the UPS DC (Battery) Input. The Bus Stubs, for each pole, allow connecting two cables to each pole of the circuit breaker. (Figure 1) WARNING Lethal voltages exist within the equipment.
  • Page 55 Insert a bus stub into the circuit breaker’s upper nut keep. Secure it with the ¼” x 20 cap screw. (Figure 9.10) Secure the bus stub to the standoff insulator with a ¼”x20 ½ in. Sems bolt. (Figure 9.10) Repeat Steps c & d for the remaining bus stub. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 56 Use the existing screws in the location shown in Figure 9.11. Remove the screws, position the safety shield, and reinstall the screws. Ensure that all connections electrically made according to Figure 9.12 before applying power to the UPS system. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 57 FIGURE 9.11: INSTALL SAFETY SHIELD FIGURE 9.12: CONNECTION SINGLE LINE DIAGRAM 4400 Series Installation and Operation Manual – 64527-008...

  • Page 58: Power Terminal Blocks And Cable Sizing

    250 kcmil One battery string. (Consult factory if using more than one battery string.) Size neutral cable appropriate to actual load type: balanced, unbalanced, non-linear. Use only copper wires for external cables. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 59 Use these values to determine the correct power cable size per the 2014 National Electrical Code (Ref. Table 310.15(B)(16)) Lug tightening torque is the same as given in Tables 9.1 through 9.3. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 60 TB 3 See Section 9.7 for Control Wiring Details. TB 1 – GROUND LUG EARTH GROUND BUS TB 4 FIGURE 9.13: 15–30KVA POWER CABLING LUGS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 61 GROUND BUS F - GROUND LUGS TB 3 TB 4 See Section 9.7 for Control Wiring Details. SECONDARY INPUT/ BYPASS TB 1 – BATTERY INPUT OUTPUT FIGURE 9.14: 50KVA POWER CABLING LUGS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 62 TB 3 See Section 9.7 for Control Wiring Details. GROUND & EARTH GROUND BUS TB 1 – – INPUT SECONDARY BATTERY OUTPUT INPUT/ BYPASS FIGURE 9.15: 80-100KVA POWER CABLING LUGS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 63: External Breakers

    The 80-100kVA UPS has a ground bus with 10 (ten) M5x0.8 threaded holes, and 6 (six) 0.5118 in (13 mm) unthreaded holes for 1/2 in bolts. Ground wire must have a crimp terminal with a corresponding diameter bolt hole. Connect the crimp terminal and ground bus together using the appropriate diameter bolt. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 64: Control Wiring

    ** Controller board is programmed to accept momentary signals only. Signal duration of 20 seconds or greater will trigger the warning LBABNL (Local Button Abnormal) TABLE 9.7: TB3 TERMINAL FASTENING TORQUE TB3 Terminals Wire Size Fastener Torque 1 thru 20 14 – 16 AWG 8 in-lb (0.9 N∙m) 4400 Series Installation and Operation Manual – 64527-008...

  • Page 65: Communication Interfaces

    Connect only the UPS stop signal to the external contact interface for automatic processing so that the UPS output will not be turned off by mistake. If the computer is started/restarted within 10 minutes after the recovery from a power failure, the power supply may be reset while the computer is restarting. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 66: Rs-232C

    RemotEye Network Card The optional RemotEye network card for the Toshiba UPS permits network monitoring and control of the UPS. This card is located on the back side of the UPS door next to DB9. The card provides a network, or LAN-based communication interface for the UPS.

  • Page 67: Specifications

    Voltage Total Harmonic Distortion < 3% (Full Linear Load) (%) Output Voltage Adjustment (%) ± 5% via Touchscreen Voltage Transient Response (%) @ ± 3% @ 100% Step Load Change 100% Step Load Change 4400 Series Installation and Operation Manual – 64527-008...
  • Page 68 Pre-alarm Level (Vdc) 250Vdc Battery Protection Internal - Fuse / Ext. - MMB Overvoltage Protection Cutoff @ 110% Floating Charge Protection against Batteries Deep Automatically adjust cutoff voltage Discharge Efficiency DC-AC (%) >90% 4400 Series Installation and Operation Manual – 64527-008...
  • Page 69 Control Panel Touchscreen and LED Monitoring Operator Interface (Front Panel) Touchscreen and LED Dry Contacts Included RS-232 Inrterface Optional – Intelligent Monitoring Yes – RemotEye 4 Optional – Remote Status Alarm Panel (RSAP) 4400 Series Installation and Operation Manual – 64527-008...
  • Page 70 UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)(36 in./900 mm) and local requirements, whichever is greater. Approximate weights for dual-input units. Actual weights may vary depending on exact UPS configuration. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 71: Estimated Runtime On Internal Batteries - 15-30Kva

    11.2 Estimated Runtime on Internal Batteries – 15-30kVA Following are charts of the estimated runtime for the 4400 Series 15, 20, 25, and 30kVA on internal batteries at various loads at a 0.8 and 0.9 Power Factor. These runtimes are estimates based on new batteries operating at 76 °F. Actual runtimes may vary due to manufacturing variations, previous discharge profiles, battery age, and operating temperature.
  • Page 72 Frequency (Hz) 50 or 60 Hz Frequency Selectable (Converter) Frequency Regulation (%) Free Run- ± 0.1% ning Mode Frequency Sync Range (%) ± 5 Hz Frequency Slew Rate Range (Hz/s) ± 0.5 Hz/sec. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 73 3300 ft. (1000 m) w/o derating Location Indoors in dust and moisture free environment Heat Rejection at 100% Full Load 4506 6074 7593 9111 (BTU/Hour) Audible Noise (dBA) ~63dB (‘A’ Scale @ 1m) 4400 Series Installation and Operation Manual – 64527-008...
  • Page 74 UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)(36 i n./900 mm) and local requirements, whichever is greater. 2 - Approximate weights for dual-input units. Actual weights may vary depending on exact UPS configuration. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 75: 15-30Kva Efficiency Vs. Load (Typical)

    10,161 13,584 30kVA 2047 2914 4617 6834 9111 30kVA + 1 Xfmr. 2388 3821 6347 9422 12,563 30kVA + 2 Xfmr. 2388 4794 8199 12,193 16,258 * Subject to change without notice. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 76: 50Kva Specifications - W/ Internal Battery Backup

    139 A Max Continuous Overload Current (A) 109% of Nominal Output Crest Factor Inrush Current Protection Fuse Interrupt Rating (RMS Symmetrical kA) 18 kAIC 1 - Requires adjustment of factory/service adjustable parameters. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 77 UPS must be at least the width of the front door of the UPS, or per NEC 110.34(A)(36 i n./900 mm) and local requirements, whichever is greater. 3 - Approximate weights for dual-input units. Actual weights may vary depending on exact UPS configuration. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 78: Estimated Runtime On Internal Batteries - 50Kva

    Estimated Runtime on Internal Batteries – 50kVA Below are charts of the estimated runtime for the 4400 Series 50kVA on internal batteries at various loads at a 0.9 and 0.8 Power Factor. The 80-100kVA UPS is not available with internal batteries. An external battery cabinet (or equivalent) is required to provide backup power.

  • Page 79: 50-100Kva Specifications - W/ External Battery Backup

    Bypass Overload @ 150% Load 2 min. @ 150% Load Bypass Overload @ 1000% Load 1 cycle @ 1000% Load Automatic Retransfer (Max load % for Retransfer) 1 - Requires adjustment of factory/service adjustable parameters. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 80 324 Vdc 20 Adc (Default) / Factory Ad- Max Recharge Current – (Adc) 16 Adc (Default)/ 20Adc Max Factory Adj. justable Max Discharge Current – (Adc) 217 Adc 347 Adc 433 Adc 4400 Series Installation and Operation Manual – 64527-008...
  • Page 81 Powder Coat, Dupont O’Brien Black Emergency Power Off (EPO) Control Panel Touchscreen and LED MONITORING Operator Interface (Front Panel) Touchscreen and LED Dry Contacts Included RS-232 Interface Optional – Intelligent Monitoring Yes – RemotEye 4 4400 Series Installation and Operation Manual – 64527-008...

  • Page 82: 50-100Kva Efficiency Vs. Load (Typical, No Transformer)

    4095 7991 13,665 20,322 27,096 80kVA 5459 7770 12,312 18,223 24,297 80kVA + 1 Xfmr 6824 10,190 16,925 25,125 33,501 100kVA 6824 9,489 17,061 22,779 30,372 * Subject to change without notice. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 83: Operator Interface

    The display may not respond if the button press is too short. Touch Screen Display and Control Panel Touch Screen Display Indicators Display Reset Button On-Line/Fault Warning AC Input EPO – Emergency Power Off Switch FIGURE 12.1: UPS DISPLAY PANEL 4400 Series Installation and Operation Manual – 64527-008...

  • Page 84: Operator Controls - Light Emitting Diodes (Led)

    Green – Flashing Input or Bypass voltage is over specified range. Green – OFF Input or Bypass voltage is under specified range. NOTE: On-Line/Fault LEDs – Appear Amber if Green and Red flash concurrently. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 85: Operator Controls

    Contactor SYNC Fuse Fuse AC Input AC Output 3Φ 4W 3Φ 4W MCCB Input Output AC/DC DC/AC Contactor Contactor TRIPPED Converter Inverter DC/DC Converter Ground Wire FIGURE 12.2: EFFECT OF EPO ACTIVATION 4400 Series Installation and Operation Manual – 64527-008...

  • Page 86: Touch Screen Display

    12.13) Press Run: UPS switches to On-Line mode, label changes to STOP. Press STOP: UPS switches to Bypass mode, label changes to RUN. FIGURE 12.3: TOUCHSCREEN DISPLAY COMPONENTS (INITIAL MAIN DISPLAY) 4400 Series Installation and Operation Manual – 64527-008...

  • Page 87: Header Bar

    Warning – Displays last warning sensed by UPS. Multiple frequent warnings of the same type may induce a fault condition. UPS Mode – Current state of UPS. FIGURE 12.5: FOOTER BAR DISPLAY COMPONENTS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 88: Touchscreen Data And Controls

    Security Level (USR, ADM) Warning Buzzer Switch/Status (press for ON, press again for OFF) Touchscreen Enable/Disable Quick View Selector (press for Quick View, press again for Normal View) FIGURE 12.6: TOUCHSCREEN CONTROLS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 89: Quick Access Toolbar

    OFF disables all touchscreen areas except the TOUCH button. Quick View On/Off Selector – Press to toggle between Normal view and Quick view. Quick view displays a simultaneous summary of the Input/Output/ Bypass/DC Voltages and Currents See Section 12.12. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 90: 4400 Menu Tree

    (Tab Buttons) (TAB Selection Buttons) MAIN STOP MONITOR INPUT CTL&CFG HIST OUTPUT DSP&EX BATT SETUP INPUT OUTPUT BATT CTL&CFG HIST DSP&EX RECORD FAULT/WARNING OPERATION FAULT HELP WARNING STATUS FIGURE 12.7: MENU TREE 4400 Series Installation and Operation Manual – 64527-008...

  • Page 91: Toolbar: Security

    The touchscreen can be turned OFF (locked) by pressing the TOUCH ON/OFF button. With TOUCH OFF, only the TOUCH button is active, the rest of the display will not respond to touch. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 92: Toolbar: Quick View On/Off

    Changes current display mode: Press repeatedly to display alternately the current in Amps (A), or as a % of rated current (%). The highlighted icon indicates the current display mode. Displays DC Bus voltage, Battery voltage, and Battery discharge current. FIGURE 12.9: QUICK VIEW DISPLAY 4400 Series Installation and Operation Manual – 64527-008...

  • Page 93: Tab: Main - Run/Stop

    Press Run: UPS switches to On-Line mode, label changes to STOP. Press STOP: UPS switches to Bypass mode, label changes to RUN. Information Bar – Randomly displays status, helpful hints, acronym definitions every two seconds. FIGURE 12.10: MAIN TAB COMPONENTS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 94 4. To put the UPS back into Bypass mode, press the STOP 2013012345 button. The hourglass will display as in step 2, then the button will display the RUN icon. 4400F3F300FAB 30KVA FIGURE 12.11: RUN/STOP BUTTON OPERATION 4400 Series Installation and Operation Manual – 64527-008...

  • Page 95: Tab: Monitor

    See the Mimic Display current Flow Indicator illustration on the following page. The figure below illustrates the data displayed when the corresponding button is pressed. MONITOR TAB 4400F Series UPS 4400F3F050 FIGURE 12.12: MONITOR TAB DISPLAY OPTIONS 4400 Series Installation and Operation Manual – 64527-008...
  • Page 96 The mimic display indicates the power flow through, or around, the UPS. There are four possible modes the UPS operates in: Off, Bypass, On-Line, and Backup. The figure below illustrates the display for each of these modes. FIGURE 12.13: MIMIC DISPLAY CURRENT FLOW INDICATOR 4400 Series Installation and Operation Manual – 64527-008...

  • Page 97: Tab: Setup

    UPS Operation time, Number of Faults, Backup, Operations. Display and Ext Comm. – Disp. S/W version, buzzer status, display calibration values. RemotEye I/P address, data and network status. FIGURE 12.14: PARAMETER CATEGORIES 4400 Series Installation and Operation Manual – 64527-008...
  • Page 98 Write Write information (Enter) (Pressing Quit without first pressing Write will cause the newly entered data to be lost.) Quit Exit keypad. Example 3 – Binary choice (On/Off, Enable/Disable, Contact A/Contact B) 4400 Series Installation and Operation Manual – 64527-008...

  • Page 99: Setup: Calibrating The Touchscreen

    5. After the touchscreen has been recalibrated the display will indicate that the calibration routine has passed. Press Quit to return to the main display. See Fig. 12-15 C. FIGURE 12.15: TOUCHSCREEN DIS- PLAY CALIBRATION 4400 Series Installation and Operation Manual – 64527-008...

  • Page 100: Tab: Record

    Pressing will cause the records to auto-page every 2 seconds. The button will alternately blink in black- on-white/white-on-black while in Auto-Page mode. Press the button again to stop Auto-Page. FIGURE 12.16: RECORDS 4400 Series Installation and Operation Manual – 64527-008...

  • Page 101: Tab: Help

    2 seconds. The button will alternately blink in black-on-white/ white-on-black while in Auto-Page mode. Press the button again to exit Auto-Page mode. FIGURE 12.17: HELP CATEGORIES 12.20 4400 Parameter Definitions See Appendix B for the Command Parameter definitions and functions. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 102: System Fault Messages

    OUTPUT VOLTAGE ABNORMAL Contact nearest Toshiba Authorized service representative. PCBER UPS CONTROL CIRCUIT ERROR Check Fault Code on history log and present it to the nearest Toshiba Authorized service representative . PCHGER PRECHARGE FAULT Contact nearest Toshiba Authorized service representative.

  • Page 103: System Warning Messages

    DC Bus is still charged. Do not open the UPS FBYER BYPASS FREQUENCY OUT OF RANGE Contact nearest Toshiba Authorized service representative FIERR/PFAIL AC INPUT FREQUENCY OUT OF RANGE Contact nearest Toshiba Authorized service representative FNABNL COOLING FAN ABNORMAL Contact nearest Toshiba Authorized service representative INVOL INVERTER OVERLOAD Shutdown excess load equipment.

  • Page 104: System Mode Messages

    VBLO/LB BATTERY DEPLETED ALARM Battery voltage reached low levels. Charging is required. VBSD BATTERY DEPLETED/AC OUT STOPPED Charge the batteries. If this persists, contact nearest Toshiba Au- thorized service representative VBYERR BYPASS VOLTAGE OUT OF RANGE Contact nearest Toshiba Authorized service representative...
  • Page 105 Input and output are synchronized. TIMEDSD UPS is counting down prior to Immediately shut down the load equipment in an shutdown. orderly fashion and then press the STOP key. A warning has occurred. See Warning record. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 106: Ups Operation

    HH is the two digit hour followed by a colon (:) MM is the two digit month. AM/PM is before or after noon. Press Write to set the time. Press Quit to exit System Time setup. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 107 2. Reset the UPS main circuit breaker MCCB, located behind the UPS front door, by first switching the breaker OFF, then ON. 3. Reset the Battery Cabinet (if any) circuit breaker(s) by first switching the breaker OFF, then ON. 4. Continue the startup procedure as given in Section 13.2. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 108 24 hours (input breaker on) before operating the connected load. Using the UPS without charging the battery shortens the battery backup operation time, which may result in the loss of data in case of a power failure. 4400 Series Installation and Operation Manual – 64527-008...
  • Page 109 UPS Capacity All kVA Nominal voltage (V 288 Vdc Alarm voltage (V 246 Vdc Shutdown voltage (V 230 Vdc CURRENT VOLTAGE Shutdown Voltage TIME 100% Battery Capacity FIGURE 13.1: TYPICAL BATTERY DISCHARGE CURVE 4400 Series Installation and Operation Manual – 64527-008...

  • Page 110: Battery Low Voltage Tolerances

    VOLTAGE CHARGING BATTERY CURRENT CHARGE CHARGE VOLTAGE (11.5A) = 324 V = 230 V DISCHARGE SHUT-OFF POINT FULLY CHARGED TIME PERIOD 1 PERIOD 2 PERIOD 3 FIGURE 13.2: TYPICAL BATTERY CHARGING CURVE 4400 Series Installation and Operation Manual – 64527-008...

  • Page 111: Audible Alarm Functions

    The buzzer can be disabled permanently by selecting the Settings tab then setting the parameter Buzzer Disable to Disable. This will disable the alarm so that no alarm sounds for any Fault or Warning condition. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 112: Options

    14.3 Remote System Monitoring – Remote Radar A network of Toshiba UPS’s equipped with the RemotEye network cards can be viewed and monitored using the optional RemotRadar application software on any MS-Windows machine. Real-Time Monitoring & Management of up to 5,000 RemotEye® II & III & Remote-D® Devices Combined •...

  • Page 113: External Layouts/Dimensions/Shipping Weights

    1655 80 kVA w/ 1 Xfmr 100kVA 1,650 1,770 Subject to change without notice. Shipping weights include 120 lb. (54.4 kg) for shipping pallet, and 35 lb. (15.9 kg) for shipping rails. 4400 Series Installation and Operation Manual – 64527-008...
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  • Page 115: Appendix A - Dimensional Drawings

    4400 Series Installation and Operation Manual – 64527-008...
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  • Page 121: Appendix B - Command Parameter Definitions Table

    Appendix B – Command Parameter Definitions Table 4400 Series Installation and Operation Manual – 64527-008...
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  • Page 128: Appendix C - Installation Planning Guide

    2 – External feeder cables may change depending on number of battery cabinets placed in parallel. 3 – Feeder ampacity based on worst case temperature conditions and sized to be protected by overcurrent device. 4400 Series Installation and Operation Manual – 64527-008 Rev. 1.6...
  • Page 129 (2) x 2/0 AWG – (1) x 400 kcmil / 350 A (2) x 300 kcmil (2) x 3/0 AWG – (1) x 600 kcmil / 450 A (2) x 500 kcmil 4400 Series Installation and Operation Manual – 64527-008 Rev. 1.6 Page 2 of 3 4400-IPG-208/120v-208/120V...
  • Page 130 Maximum battery discharge current based on lowest permissible discharge voltage of 1.6 VPC. 9. DC Circuit Breaker size based on breakers external to Toshiba-supplied Battery Cabinet(s) or UPS(s). (NOTE: Toshiba-supplied Battery Cabinets come equipped with internal circuit breakers sized to meet specific operating conditions) 10.

  • Page 131: Appendix D - Internal Xfmr Unit Input/Output Cabling Guide

    Appendix D – Internal XFMR Unit Input/Output Cabling Guide The 4400 Series UPS can be configured with a variety of Input and Output voltage transformers to accommodate different Input/Output voltage combinations. The following tables and text assist with sizing cable for units with non-native input and output voltages.

  • Page 132: D.3 - Output/Bypass Cable Size For 3-Phase/4-Wire + G

    Phase 350 kcmil Neutral 250 kcmil 2 x 4/0 380/220V Phase Neutral 400 kcmil 400/227V Phase Neutral 350 kcmil 415/240V Phase Neutral 350 kcmil 480/277V Phase Neutral 300 kcmil 600/347V Phase Neutral 4400 Series Installation and Operation Manual – 64527-008...

  • Page 133: D.4 - Cable Size For 3-Phase/3-Wire + G

    50 kVA 80 kVA 500 kcmil Calculated values of Input current at different voltages are listed in Table D.4. Calculated values for Output/Bypass current at different voltages are listed in Table D.5. 4400 Series Installation and Operation Manual – 64527-008...

  • Page 134: D.7 - Input Transformer Current For Given Input Voltage

    TABLE D.8 – OUTPUT TRANSFORMER CURRENT AT GIVEN OUTPUT VOLTAGE Output Output Current at Full Load (A) Voltage 15 kVA 20 kVA 25 kVA 30 kVA 50 kVA 80 kVA 208/120V 220/127V 230/133V 240/139V 380/220V 400/227V 415/240V 480/277V 600/347V 4400 Series Installation and Operation Manual – 64527-008...

  • Page 135: Appendix E - Index

    Installation c, i, iii, 1, 3, 21, 22, 24, 26, 46, 103, 108, 110 Knock-out, sizes 96 Labels f, i, 1, 11, 12, 15 Maintenance d, f, i, 1, 3, 4, 5, 20, 21, 22 network 49, 80, 95 Noise 4400 Series Installation and Operation Manual – 64527-008...
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  • Page 138 SOCIAL INFRASTRUCTURE SYSTEMS GROUP POWER ELECTRONICS DIVISION - UPS 13131 West Little York Road, Houston, Texas 77041 US (855) 803-7087 Fax. (713) 896-5212 Canada (800) 872-2192 www.toshiba.com/tic/industrial/uninterruptible-power-systems Printed in the U.S.A.

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