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HISTORY INFORMATION FOR THE FOLLOWING MANUAL: AZ2-F SERVICE MANUAL CHASSIS MODEL COMMANDER DESTINATION LEVEL KDL-22EX425 RM-YD064 BRAZIL CONFIDENTIAL KDL-32EX425 RM-YD064 BRAZIL KDL-32EX525 RM-YD064 BRAZIL KDL-40EX525 RM-YD064 BRAZIL KDL-46EX525 RM-YD064 BRAZIL CONFIDENTIAL ELECTRICAL SERVICE MANUAL INTERNAL ONLY ORIGINAL MANUAL ISSUE DATE: 2/2011...
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 SAFETY-RELATED COMPONENT WARNING There are critical components used in LCD color TVs that are important for safety. These components are identified with shading and mark on the schematic diagrams and the electrical parts list. It is essential that these critical parts be replaced only with the part number specified in the electrical parts list to prevent electric shock, fire, or other hazard.
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 The circuit boards used in these models have been processed using Lead Free Solder. The boards are identified by the LF logo located close to the board designation e.g. H1 etc [ see example ]. The servicing of these boards requires special precautions to be taken as outlined below.
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 SAFETY CHECK-OUT The AC leakage from any exposed metal part to earth ground and After correcting the original service problem, perform the following from all exposed metal parts to any exposed metal part having a safety checks before releasing the set to the customer: return to chassis, must not exceed 0.5 mA (500 microamperes).
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 1-2. PRINTED WIRING BOARDS AND Terminal name of semiconductors in silk screen SCHEMATIC DIAGRAMS INFORMATION printed circuit ( Circuit Device Printed symbol Terminal name All capacitors are in µF unless otherwise noted. pF : µµF 50WV or Collector less are not indicated except for electrolytics and tantalums.
26" ,22" Only 30pin connector RFRC module RFRC module RFRC module RFRC module SYNC RESET JAM SYT10-06-WL-ET 1-821-146-11 W ifi module (EU Only) WIFI GND [P-1 BAT-S 22(WXGA) 24(FHD) 1/2] SM05B-GHS-TB 1-819-334-11 FIGURE 4-1. KDL-22EX425 (PAGE 1 OF 2) KDL-22EX425/32EX425/32EX525/40EX525/46EX525...
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JST SM14B-SRSS-TB JST XA 6P AC_ IN AC pigtail AC pigtail AC-N AC-L CN6001 SFP79-02WLB JAM 1-822-908-11 R3 or RU board [P-1 BAT-S 22(WXGA) 24(FHD) 2/2] STBY3.3V RS232_RXD RS232_TXD SIRCS_IN SIRCS_OUT CN101 182018311 FIGURE 4-2. KDL-22EX425 (PAGE 2 OF 2) KDL-22EX425/32EX425/32EX525/40EX525/46EX525...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 (Only Interface between board and board) T- con Board(60Hz) BAT- V board HMS3 board JAM 3pin Straight To BAT 30 VCC LVDS-FFC 29 VCC B-WXGA panel 28 VCC - 821- 130- 11 27 VCC 26 VCC PANEL FFC 96pin 25 NC(Open: Inside of panel) CN6704 (32"...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 (NOTE: 37” MODEL NOT AVAILABLE) (Only Interface between board and board) NC and No HMS3 Board for the following Europe models only. - KDL-32EX520 BAT- V board T- con Board(60Hz) HMS3 board - KDL-32EX523 JAM 3pin Straight - KDL-40EX520...
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS-P4.pdf 2/17/2011 8:30:13 AM BATS (MAIN) BOARD SCHEMATIC DIAGRAM (KDL-22EX425 ONLY) (4 OF 12) — P o r t i o n 1 DDR3_A0_HSS DDR3_A_DQ1_HSS DQL0 DDR3_A7_HSS DDR3_A1_HSS DDR3_A_DQ0_HSS DDR3_A12_HSS DQL1 DDR3_A2_HSS DDR3_A_DQ6_HSS DDR3_A5_HSS DQL2 DDR3_+1.5V DDR3_A3_HSS DDR3_A_DQ7_HSS DDR3_A3_HSS...
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV-P4.pdf 1/8/2011 6:03:12 PM BATV (MAIN) BOARD SCHEMATIC DIAGRAM (KDL-32EX425/32EX525/40EX525/46EX525 ONLY) (4 OF 12) — P o r t i o n 1 DDR3_A0_HSS DDR3_A_DQ1_HSS DDR3_A7_HSS DQL0 DDR3_A1_HSS DDR3_A_DQ0_HSS DDR3_A12_HSS DQL1 DDR3_A2_HSS DDR3_A_DQ6_HSS DDR3_A5_HSS DQL2 DDR3_+1.5V DDR3_A3_HSS DDR3_A_DQ7_HSS DQL3...
KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV (MAIN) BOARD SCHEMATIC DIAGRAM (KDL-32EX425/32EX525/40EX525/46EX525 ONLY) (5 OF 12) — — M_SCART1_CV +5.0V_MAIN — AUDIO IN/OUT VIDEO IN/OUT AVII_CV0 VFE_XO M_COMP2 AUDIO IN/OUT AVII_CV1 VFE_XI 6 . 3 V C4000 CL4012 *C4043 AVII_CV2 AAUO_L5 AAUI_L0 AAUO_L0P AAUO_LOP T u n e r I n C4001 6 .
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 HLR2 [IR/LED/SENSOR] COMPONENT SIDE D C B 3 2 1 JL105 JL106 C102 R130 R129 R127 R119 R118 R117 R135 C111 cam25 > E P G W < 6 5 4 R131 R112 VDR100 C N 1 0 0...
Replace only The parts on this page belong to the when ordering these components. with part number specified. following model only: KDL-22EX425 NOTE: The components identified by a red outline and a mark RESISTORS • All resistors are in ohms contain confidential information.
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1614 1-164-868-11 CERAMIC CHIP 56pF C2014 1-100-916-11 CERAMIC CHIP 0.1µF C1615 1-164-852-11 CERAMIC CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C4500 1-114-130-11 CERAMIC CHIP 1µF 6.3V C6021 1-114-802-11 CERAMIC CHIP 0.0033µF 10% C4501 1-114-130-11 CERAMIC CHIP 1µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7033 1-112-780-11 CERAMIC CHIP 0.47µF C9054 1-164-852-11 CERAMIC CHIP 12pF C7034 1-112-780-11 CERAMIC CHIP 0.47µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES DIODE C9639 1-100-916-11 CERAMIC CHIP 0.1µF C9640 1-100-916-11 CERAMIC CHIP 0.1µF D1107 6-502-470-01 DIODE...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB4600 1-481-517-11 FERRITE 0µH J2700 1-842-577-11 MINI JACK (ST) FB4601 1-481-517-11 FERRITE 0µH J2702...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR R1801 1-218-943-11 METAL CHIP 1/16W R1805 1-218-955-11 METAL CHIP 1.5K 1/16W R1041 1-218-965-11...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5052 1-218-937-11 METAL CHIP 1/16W R6030 1-218-990-81 SHORT CHIP R5063 1-250-526-11 METAL CHIP 1/16W...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R9141 1-218-953-11 METAL CHIP 1/16W R9455 1-218-941-81 METAL CHIP 1/16W R9163 1-250-527-11 METAL CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATS The parts on this page belong to the following model only: KDL-22EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB9017 1-234-380-21 RES, NETWORK 47K (1005X4) RB9018 1-234-380-21 RES, NETWORK 47K (1005X4) RB9019 1-234-380-21...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES BATV C1419 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1420 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1421...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1666 1-100-916-11 CERAMIC CHIP 0.1µF C2709 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1668 1-100-916-11 CERAMIC CHIP 0.1µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5252 1-100-916-11 CERAMIC CHIP 0.1µF C6060 1-112-777-11 CERAMIC CHIP 0.01µF C5262 1-164-852-11 CERAMIC CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7064 1-114-130-11 CERAMIC CHIP 1µF 6.3V C9123 1-164-858-11 CERAMIC CHIP 22pF C7066 1-114-331-11 CERAMIC CHIP 4.7µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FERRITE BEAD C9670 1-100-916-11 CERAMIC CHIP 0.1µF C9671 1-100-916-11 CERAMIC CHIP 0.1µF FB1107 1-400-331-11 FERRITE 0µH...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB9011 1-469-084-21 FERRITE L1202 1-460-364-11 AIR CORE COIL FB9012 1-469-084-21 FERRITE L1203 1-481-339-21...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1138 1-218-953-11 METAL CHIP 1/16W R1809 1-218-961-11 METAL CHIP 4.7K 1/16W R1139 1-218-953-11 METAL CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5164 1-218-945-11 METAL CHIP 1/16W R6101 1-218-985-11 METAL CHIP 470K 1/16W R5165 1-218-945-11 METAL CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR BRIDGE R9217 1-218-957-11 METAL CHIP 2.2K 1/16W R9218 1-218-957-11 METAL CHIP 2.2K 1/16W...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following model only: KDL-32EX425 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB9031 1-234-372-11 RES, NETWORK 100 (1005X4) X5000 1-813-877-11 QUARTZ CRYSTAL UNIT RB9040 1-234-380-21 RES, NETWORK 47K...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES BATV C1419 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1420 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1421...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C1666 1-100-916-11 CERAMIC CHIP 0.1µF C2709 1-100-905-11 CERAMIC CHIP 0.001µF 10% C1668 1-100-916-11 CERAMIC CHIP 0.1µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C5252 1-100-916-11 CERAMIC CHIP 0.1µF C6060 1-112-777-11 CERAMIC CHIP 0.01µF C5262 1-164-852-11 CERAMIC CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES C7064 1-114-130-11 CERAMIC CHIP 1µF 6.3V C9123 1-164-858-11 CERAMIC CHIP 22pF C7066 1-114-331-11 CERAMIC CHIP 4.7µF...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FERRITE BEAD C9670 1-100-916-11 CERAMIC CHIP 0.1µF C9671 1-100-916-11 CERAMIC CHIP 0.1µF FB1107 1-400-331-11 FERRITE 0µH...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES FB9011 1-469-084-21 FERRITE L1202 1-460-364-11 AIR CORE COIL FB9012 1-469-084-21 FERRITE L1203 1-481-339-21 INDUCTOR...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R1141 1-218-935-11 METAL CHIP 1/16W R1811 1-218-941-81 METAL CHIP 1/16W R1142 1-218-935-11 METAL CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES R5164 1-218-945-11 METAL CHIP 1/16W R6098 1-218-965-11 METAL CHIP 1/16W R5165 1-218-945-11 METAL CHIP...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RESISTOR BRIDGE R9217 1-218-957-11 METAL CHIP 2.2K 1/16W R9218 1-218-957-11 METAL CHIP 2.2K 1/16W...
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KDL-22EX425/32EX425/32EX525/40EX525/46EX525 BATV The parts on this page belong to the following models only: KDL-32EX525/40EX525/46EX525 REF. NO. PART NO. DESCRIPTION VALUES REF. NO. PART NO. DESCRIPTION VALUES RB8400 1-234-702-11 RES, NETWORK 68 (1005X4) RB8401 1-234-702-11 RES, NETWORK 68 (1005X4) RB8402 1-234-702-11...
MUST BE RETURNED to Sony. b) and if the core charge is NOT covered under the product warranty, the defective un-repaired or modified board MUST BE DESTROYED.