Page 1
All manuals and user guides at all-guides.com KITCHENAID BUILT-IN ELECTRONIC TOUCH-CONTROL CERAMIC COOKTOPS JOB AID Part No. 4322555...
Page 2
This Job Aid, “KitchenAid Built-In Electronic Touch-Control Ceramic Cooktops,” (Part No. 4322555), provides the technician with information on the installation and service of KitchenAid Built-In Electronic Touch-Control Ceramic Cooktops. It is to be used as a training Job Aid and Service Manual.
All manuals and user guides at all-guides.com Table of Contents PAGE SPECIFICATIONS ........................1-1 INSTALLATION HIGHLIGHTS ....................2-1 Electrical Requirements ..................... 2-1 Electrical Connections ....................... 2-2 Installation .......................... 2-3 COMPONENT ACCESS ......................3-1 Component Locations ......................3-1 Removing The Ceramic Glass Maintop ................3-2 Removing The Control &...
Page 4
All manuals and user guides at all-guides.com KITCHENAID MODEL & SERIAL NUMBER DESIGNATIONS MODEL NUMBER SERIAL NUMBER K E C C SERIAL NUMBER X H 07 1 2 3 4 5 MODEL NUMBER OXFORD INTERNATIONAL SALES IND. OR MARKETING CHANNEL...
Page 5
All manuals and user guides at all-guides.com MODEL & SERIAL NUMBER LABEL AND WIRING DIAGRAM LOCATIONS The Model/Serial Number label and Wiring Diagram locations are shown below. Model & Serial Number Location (on bottom of burner box) Wiring Diagram Location (on bottom of burner box) - v -...
Page 6
All manuals and user guides at all-guides.com IMPORTANT SAFETY INFORMATION Your safety and the safety of others is very important. Important safety messages have been provided in this Job Aid. Always read and obey all safety messages. This is the safety alert symbol. This symbol alerts you to hazards that can kill or hurt you and others.
All manuals and user guides at all-guides.com SPECIFICATIONS KITCHENAID MODEL ELECTRONIC TOUCH-CONTROL CERAMIC GLASS COOKTOPS KECC508G & YKECC508G KECC568G & YKECC568G...
Page 8
All manuals and user guides at all-guides.com 30" & 36" ELECTRONIC TOUCH CONTROL CERAMIC GLASS COOKTOPS SIZE 30" 36" NEW MODEL NUMBER KECC508G KECC568G Canadian Models YKECC508G YKECC568G Colors Available BH/WH/BT BH/WH/BT Controls Electronic Touch Yes-Slew Yes-Slew Power Levels Child Lock Out Control Panel Color White White...
All manuals and user guides at all-guides.com INSTALLATION HIGHLIGHTS ELECTRICAL REQUIREMENTS If codes permit and a separate ground wire Wire sizes and connections must conform to the requirements of the National Electri- is used, it is recommended that a qualified cal Code ANSI/NFPA 70 —...
All manuals and user guides at all-guides.com ELECTRICAL CONNECTIONS Connect the two black wires together; WARNING then connect the two red wires together with a twist-on connector. cable from power supply junction box red wires twist-on connector white wire Electrical Shock Hazard black wires Turn power supply off before connect- bare or...
All manuals and user guides at all-guides.com INSTALLATION Insert one clamp tab through each slot lo- WARNING cated on sides of the burner box. NOTE: If installing the cooktop over a built-under oven, Do Not fasten the cooktop to the Excessive Weight Hazard countertop with clamps.
Page 12
All manuals and user guides at all-guides.com — NOTES —...
All manuals and user guides at all-guides.com COMPONENT ACCESS COMPONENT LOCATIONS This section instructs you on how to service NOTE: The KitchenAid Model KECC508 each component inside the built-in electronic cooktop is shown below, however, the other touch-control cooktops. The components and built-in electronic touch-control cooktop com- their locations are shown in Figure 3-1.
All manuals and user guides at all-guides.com REMOVING THE CERAMIC GLASS MAINTOP Turn off the electrical power to the cooktop. WARNING Remove the cooktop from the cabinet and set it on a padded surface to protect the Electrical Shock Hazard countertop.
All manuals and user guides at all-guides.com REMOVING THE CONTROL & POWER BOARDS & AC TERMINAL BLOCK Turn off the electrical power to the cooktop. WARNING Remove the cooktop from the cabinet and set it on a padded surface to protect the countertop.
All manuals and user guides at all-guides.com REMOVING THE FAN Turn off the electrical power to the cooktop. WARNING Remove the cooktop from the cabinet and set it on a padded surface to protect the Electrical Shock Hazard countertop. Disconnect from electrical supply before ser- Remove the maintop from the burner box vicing unit.
All manuals and user guides at all-guides.com REMOVING AN ELEMENT & LIMITER Turn off the electrical power to the cooktop. WARNING Remove the cooktop from the cabinet and set it on a padded surface to protect the Electrical Shock Hazard countertop.
Page 18
All manuals and user guides at all-guides.com — NOTES —...
All manuals and user guides at all-guides.com COMPONENT TESTING ELEMENTS Terminals Wires Element Terminal Block Limiter Terminals WARNING WARNING Electrical Shock Hazard Electrical Shock Hazard Disconnect from electrical supply before ser- Disconnect from electrical supply before ser- vicing unit. vicing unit. Failure to do so could result in electrical Failure to do so could result in electrical shock or other personal injury.
Page 20
All manuals and user guides at all-guides.com LIMITERS WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. Test Procedure Touch the ohmmeter leads to the indi- cated limiter terminals.
Page 21
All manuals and user guides at all-guides.com POWER BOARD TEST POINTS WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. TESTING THE ELEMENTS & LIMITERS 1A TO 2A (COOKTOP TEMPERATURE BELOW 1075˚F / 579˚C) To test the resistance of the elements &...
Page 22
All manuals and user guides at all-guides.com WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. TESTING LIMITER CONTACTS 1B TO 2B (COOKTOP TEMPERATURE BELOW 150˚F / 66˚C) To test limiter contacts 1B to 2B, disconnect the plug from the board pins at JP3, and connect the ohmmeter test leads to the indicated plug wires.
Page 23
All manuals and user guides at all-guides.com WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. TESTING THE FAN MOTOR To test the resistance of the fan motor, disconnect the wire from the terminal indicated in the chart, and connect the ohmmeter test leads to the terminal and the wire connector.
Page 24
All manuals and user guides at all-guides.com WARNING Electrical Shock Hazard Disconnect from electrical supply before ser- vicing unit. Failure to do so could result in electrical shock or other personal injury. TESTING THE ICs To test the resistance of the ICs U1 & U2, touch the ohmmeter test leads to the indicated leads. 1100 Ω...
Page 25
All manuals and user guides at all-guides.com WARNING Electrical Shock Hazard The following tests require power to be ap- plied to the cooktop. Use only the meter test probes and touch the points indicated in the chart. Do not touch the board with your fingers.
Page 26
All manuals and user guides at all-guides.com — NOTES —...
All manuals and user guides at all-guides.com DIAGNOSIS & TROUBLESHOOTING PROBLEM POSSIBLE CAUSE SOLUTION Nothing will operate. • The cooktop is not wired • Wire the cooktop into a to a live circuit with the live circuit with the proper proper voltage supply.
Page 28
All manuals and user guides at all-guides.com — NOTES —...
All manuals and user guides at all-guides.com WIRING DIAGRAM & STRIP CIRCUITS WIRING DIAGRAM...
Page 30
All manuals and user guides at all-guides.com STRIP CIRCUITS DUAL ELEMENT ABOVE 150˚F LIMITER BELOW 1075˚F POWER BOARD LIMITER POWER BOARD ELEMENT N.C. Relay 1 ELEMENT Opens @ 1075˚F Triac Relay 2 N.O. Closes @ 150˚F SINGLE ELEMENT ABOVE 150˚F LIMITER BELOW 1075˚F POWER BOARD LIMITER...
These parts will fit right and work 1-800-422-1230 right, because they are made with the same If you need assistance or service in Canada: precision used to build every new KitchenAid Call the Inglis Limited Consumer Assistance appliance. Center telephone number toll-free, 8:30 a.m.
Page 32
KITCHENAID AND KITCHENAID CANADA DO NOT ASSUME ANY RESPONSIBILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states or provinces do not allow the exclusion or limitation of incidental or consequential damages, so this exclusion or limitation may not apply to you.