Page 1 For employment in zone 2 (IEC/EN 60079-10-1) II 3G Ex ec IIC T3 Gc Operating Instructions Installation Instructions Low-voltage motor SIMOTICS FD Type 1MM1 Edition 02/2019 www.siemens.com/drives...
Page 2 05.02.2019 16:03 V11.01...
Page 3 Introduction Safety information Description Low-voltage motor Preparations for use SIMOTICS FD Type 1MM1 Assembly Electrical connection Operating Instructions Installation Instructions Start-up Operation Maintenance Spare parts Disposal For employment in zone 2 (IEC/EN 60079-10-1) Service and Support II 3G Ex ec IIC T3 Gc Technical data and drawings Quality documents Edition 02/2019...
Page 4: Edition
Note the following: WARNING Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems.
Page 5: Table Of Contents
Table of contents Introduction..............................13 About these instructions......................13 Compiling personal documents....................13 Safety information............................15 The 5 safety rules........................15 Qualified personnel ........................15 Safe handling .........................16 For use in hazardous Zone 2 or Zone 22................17 Electrostatic sensitive devices ....................18 Processes that generate high levels of electrostatic charge ..........19 Interference immunity......................20 Interference voltages when operating the converter ..............20 Electromagnetic fields when operating electrical power engineering installations....20...
Page 6 Table of contents 4.17 Transport..........................36 4.17.1 Safety instructions for transport .....................36 4.17.2 Checking the delivery......................38 4.17.3 Securing the rotor........................39 4.17.4 Lifting and transporting the machine ..................41 4.18 Storage...........................41 4.18.1 Storing the machine .......................41 4.18.2 Protection against corrosion....................44 4.19 Converter operation .......................45 4.19.1 Converter operation of explosion-proof machines ..............45 4.19.2...
Page 7 Table of contents 6.3.2 Terminal box 1XB1631......................71 6.3.3 Terminal box 1XB7730......................72 6.3.4 Terminal box 1XB7731......................73 6.3.5 Terminal box 1XB7740......................73 6.3.6 Terminal box 1XB7750......................74 6.3.7 Rotating the terminal box .......................74 6.3.8 Mounting/removing the terminal box ..................77 Preparation..........................78 6.4.1 Terminal designation......................78 6.4.2 Selecting cables ........................78 6.4.3 Connecting the grounding conductor ..................79...
Page 8 Table of contents 7.10 Setting the motor parameters at the converter..............102 7.10.1 Selecting the motor type and motor data in the STARTER program ........102 7.10.2 Commissioning at the SINAMICS S/G converter using the AOP30........105 7.10.3 Commissioning at the SINAMICS G120P inverter using the IOP ........108 Operation..............................109 Safety instructions for operation...................109 Operation in hazardous areas of Zone 2................111...
Page 9 Table of contents 9.2.4.1 Removing roller bearing .......................134 9.2.4.2 Remove V ring ........................135 9.2.4.3 Removing the labyrinth sealing ring ..................136 9.2.4.4 Installing roller bearings .......................137 9.2.4.5 Install the V ring ........................137 9.2.4.6 Installing the V ring ("Increased degree of protection" option) ..........138 9.2.4.7 Installing the labyrinth sealing ring ..................139 9.2.5...
Page 10 Table of contents Quality documents............................171 Index.................................173 Tables Table 3-1 Machine design ..........................21 Table 3-2 Machine design with type of protection Ex ec ................22 Table 3-3 Data on the rating plate .......................25 Table 3-4 Rolling-contact bearing variants ....................28 Table 4-1 Space required to ventilate the machine ..................32 Table 5-1 Stator winding insulation resistance at 40°...
Page 11 Table of contents Table 10-12 Additional spare parts........................156 Table 10-13 Main terminal box 1XB7740 spare parts ...................157 Table 10-14 Additional spare parts........................157 Table 10-15 Terminal box 1XB7750......................158 Table B-1 Tightening torques for bolted connections with a tolerance of ±10%........169 Figures Figure 3-1 Schematic of the rating plate.......................24 Figure 4-1...
Page 12 Table of contents Figure 10-5 Two-part cable entry........................152 Figure 10-6 Terminal box 1XB1631......................154 Figure 10-7 Main terminal box 1XB7730 ......................155 Figure 10-8 Main terminal box 1XB7731 ......................156 Figure 10-9 Main terminal box 1XB7740 ......................157 Figure 10-10 Terminal box 1XB7750 with standard cable entry..............158 Figure 10-11 Auxiliary terminal box 1XB9014 .....................159...
Page 13: Introduction
On the Internet pages in Industry Online Support you have the possibility of compiling personal documents using the function Documentation (https:// support.industry.siemens.com/My/ww/en/documentation) Using the "Documentation" function, from Product Support manuals, you can compile your own "Documentation". However, you can also include other Product Support content such as FAQs or characteristics in the documentation that you compile.
Page 14 Introduction 1.2 Compiling personal documents In the "Documentation" function, you have the option of creating your own compiled documents in your own structure and managing them. You can delete or shift individual chapters or topics. Further, using the note function you can import your own content. The compiled "documentation"...
Page 15: Safety Information
Safety information This machine has been designed, built and tested in accordance with Directive 2014/34/EU ("Explosion Protection Directive") and is intended for use in industrial plants with a potentially explosive atmosphere. Commissioning the machine in hazardous zones is absolutely prohibited until conformance with these guidelines has been proven based on the appropriate certificate.
Page 16: Safe Handling
Safety information 2.3 Safe handling Safe handling Workplace safety depends on the attentiveness, care, and common sense of the personnel who install, operate, and maintain the machine. In addition to the safety measures cited, as a matter of principle, the use of caution is necessary when you are near the machine. Always pay attention to your safety.
Page 17: For Use In Hazardous Zone 2 Or Zone 22
Safety information 2.4 For use in hazardous Zone 2 or Zone 22 Health hazard due to chemical substances Chemical substances required for the setup, operation and maintenance of machines can present a health risk. ● Observe the product information provided by the manufacturer. Flammable substances hazard Chemical substances required for the setup, operation and maintenance of machines may be flammable.
Page 18: Electrostatic Sensitive Devices
Safety information 2.5 Electrostatic sensitive devices Ignition hazards The operating company – together with the responsible authorities – must fully evaluate the operational risks, the local operating conditions and the monitoring methods that are required. It is essential that the operating company complies with the necessary measures. Regarding this topic, the machine manufacturer cannot provide any generally applicable recommendations.
Page 19: Processes That Generate High Levels Of Electrostatic Charge
Safety information 2.6 Processes that generate high levels of electrostatic charge The necessary ESD protective measures for electrostatic sensitive devices are illustrated once again in the following drawings: a = conductive floor surfaceb = ESD table c = ESD shoes d = ESD overall e = ESD wristband f = cabinet ground connection...
Page 20: Interference Immunity
Use the tested, original paint when repainting or touching up. It is possible to use a paint that has not been tested by Siemens, which is however suitable from an electrostatic perspective. The operating company is responsible for carrying out an electrostatic test of the complete system.
Page 21: Description
Description Applications This electrical machine has been designed for a wide range of drive and energy conversion applications. The machines are characterized by extreme ruggedness, long service life, and overall reliability. They are also highly versatile, allowing them to be tailored to specific functions.
Page 22: Table 3-2 Machine Design With Type Of Protection Ex Ec
Description Feature Standard Terminal markings and direction of rotation IEC/EN 60034‑8 Noise emission IEC/EN 60034‑9 Starting characteristics of rotating electrical machines * IEC/EN 60034‑12 Vibration severity grades IEC/EN 60034‑14 Efficiency classification of three-phase squirrel-cage induction motors ** IEC/EN 60034-30-1 Vibration limits DIN ISO 10816-3 * For machines in line operation only ** Exception: Pole-changing motors...
Page 23 Description IEC/EN 60079-7 GOST R IEC 60079-7 IEC/EN 60079-10 GOST IEC 60079-10 IEC/EN 60079-14 GOST IEC 60079-14 Ex marking for type of protection Ex ec IIC T3 Gc ① ② ③ ④ ⑤ ⑥ ⑦ ⑧ ⑨ ⑩ AA87 ① ⑪...
Page 24: Figure 3-1 Schematic Of The Rating Plate
Rating plate The rating plate shows the identification data and the most important technical data. The data on the rating plate and the contractual agreements define the limits of proper usage. SIEMENS Figure 3-1 Schematic of the rating plate SIMOTICS FD 1MM1...
Page 25: Table 3-3 Data On The Rating Plate
Carefully observe the content of the quotation, and that there is a cUL-marking on the rating plate. Quality management system Siemens AG employs a quality management system that meets the requirements of ISO 9001 and ISO 14001. SIMOTICS FD 1MM1...
Page 26 Certificates that can be downloaded You can download certificates for the SIMOTICS motor series at the following link: Certificates (https://support.industry.siemens.com/cs/ww/en/ps/13358/cert) The following directives are not relevant ● European EMC directive: The products are not considered as devices in the sense of the directive.
Page 27 Description External fan Different external fans are installed depending on the version, shaft height and speed: External fan Version Shaft height Direction of rota‐ Speed tion External fan made of plastic 1LL..3A Bidirectional 1LM..3A External fan made of cast 1MM..3A Bidirectional steel 1MM..3B...2...
Page 28: Table 3-4 Rolling-Contact Bearing Variants
Description Rolling-contact bearings The machines are equipped with different types of rolling-contact bearings depending on the version and the operating conditions described in the order. The different types are listed on the lubricant plate of the machine. In converter operation an insulated bearing is usually installed on the non-drive end.
Page 29 Description During operation, the sealing grease in the chamber slowly runs out via the labyrinth and seals it, additionally removing dust from inside and around the outside of the labyrinth ring. Terminal box Depending on the machine design, the following terminal boxes are generally used for connecting the cables: Terminal box Comment...
Page 30 Description SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 31: Preparations For Use
Preparations for use Good planning and preparation of machine applications are essential in terms of keeping installation simple and avoiding errors, ensuring safe operation, and allowing access to the machine for servicing and corrective maintenance. This chapter outlines what you need to consider when configuring your plant in relation to this machine and the preparations you need to make before the machine is delivered.
Page 32: Space Required For Ventilation
Preparations for use 4.4 Space required for ventilation Space required for ventilation Maintain a clearance for the air intake where the machine is located (A). Provide sufficient space where the machine is located so that the fan cover can be removed and mounted as required.
Page 33: Interlock Circuit For The Automatic Regreasing System (Option)
Preparations for use 4.7 Interlock circuit for the automatic regreasing system (option) Interlock circuit for the automatic regreasing system (option) Relubrication is permitted only for a rotating shaft. Consequently, deploy an interlock circuit for machines with automatic regreasing system to prevent them from operating at machine standstill.
Page 34: Noise Emissions
Preparations for use 4.10 Noise emissions WARNING Danger if there is no support at the NDE If the machine has no support at the NDE, the flange cannot hold the weight of the machine. The machine or machine parts may loosen. This can result in death, serious injury or material damage.
Page 35: Voltage And Frequency Fluctuations During Line Operation
Preparations for use 4.13 Voltage and frequency fluctuations during line operation 4.13 Voltage and frequency fluctuations during line operation Unless otherwise stated on the rating plate, the permissible voltage/frequency fluctuation is corresponds to Zone B in IEC / EN 60034‑1. Permissible fluctuations that go beyond this are indicated on the rating plate.
Page 36: Transport
Preparations for use 4.17 Transport WARNING Torsional loadings of the shaft assembly If the configuration does not correctly recognize the mechanical torsional loadings of the shaft assembly, this can lead to serious damage to the machine. This can result in death, serious injury or material damage.
Page 37 Preparations for use 4.17 Transport ● Carefully comply with all of the handling information and markings on the packages whenever transporting and putting the equipment into storage according to ISO 780. ● Only use suitable and adequately dimensioned lifting equipment, transport equipment and industrial trucks.
Page 38: Checking The Delivery
Preparations for use 4.17 Transport Danger if the machine falls The attachment points on the machine are designed for the weight of the machine only. If a machine set is lifted and transported at a single machine, this can fracture the attachment point. The machine or machine set may fall.
Page 39: Securing The Rotor
Preparations for use 4.17 Transport 4.17.3 Securing the rotor Depending on the version, the machine is fitted with a rotor shipping brace. This protects the bearings against damage due to shock and vibration during transport or storage. NOTICE Vibration and shock during transport Not using the rotor shipping brace can cause damage to the machine if it is jolted during transport.
Page 40: Figure 4-1 Axial Fastening Of The Rotor
Preparations for use 4.17 Transport Alternative rotor bracing ● If you transport the machine after the output element has been pulled on, then you must axially fix the rotor in another way. ① ② Sleeve Shaft screw and washer Figure 4-1 Axial fastening of the rotor Thread in the shaft extension Tightening torque...
Page 41: Lifting And Transporting The Machine
Preparations for use 4.18 Storage 4.17.4 Lifting and transporting the machine ● If adapter flange and adapter plates are also supplied, then lift them and transport these parts separately. The load suspension equipment for the motor is not rated for lifting the motor with mounted adapter flange is or adapter plates ●...
Page 42 Preparations for use 4.18 Storage Preconditions and preparations ● Only store goods in undamaged packaging. Unpack the goods if the packaging is damaged. Correctly store the goods corresponding to the type. ● Repair any damage to the packaging before putting the equipment into storage insofar as this is necessary to ensure proper storage conditions.
Page 43 Preparations for use 4.18 Storage Protection against humidity If a dry storage space is not available, protect the machine as follows against humidity: ● Wrap the machine in humidity-absorbent material. ● Wrap the machine in plastic film: – Place a humidity meter inside the plastic film. –...
Page 44: Protection Against Corrosion
Preparations for use 4.18 Storage ● Make sure that the storage conditions are such that condensation cannot form in the motor. ● If the machine is not sealed in plastic film, continually and slightly heat the machine, e.g. with anti-condensation heating (if available), and ensure that the air circulates in the storage room.
Page 45: Converter Operation
Preparations for use 4.19 Converter operation 4.19 Converter operation The following chapter is relevant only if the machine has been ordered for converter operation. Note The order number shows whether the machine was ordered for converter operation. In this case, digits 1, 2, 3 or 4 is located at the 6th position of the order number. 4.19.1 Converter operation of explosion-proof machines The operation of the explosion-proof machine on the frequency converter is permitted, when...
Page 46: Converter Input Voltage
C (IVIC C = high stress). If voltage peaks higher than those specified according to IVIC C can occur, then please contact your Siemens partner: ● For a line supply voltage (converter input voltage) up to max. 480 V, and when controlled from a SINAMICS G/SINAMICS S converter with uncontrolled/controlled infeed: Comply with the guidelines for configuring motor and converter.
Page 47: Insulated Bearings When Operating The Converter
● In the overall system, set up a properly meshed grounding system with low impedance. ● Use the common-mode filter (damping cores) at the converter output. The Siemens sales representative is responsible for selection and dimensioning.
Page 48: Figure 4-2 Schematic Representation Of A Single Drive
Preparations for use 4.19 Converter operation ① ④ Driving machine Insulated bearings ② ⑤ Motor Insulated tachometer fitting ③ Coupling Figure 4-2 Schematic representation of a single drive NOTICE Bearing damage The bearing insulation must not be bridged. Bearing currents can damage bearings. ●...
Page 49: Converter Operation On A Grounded Network
Preparations for use 4.19 Converter operation See also Service and Support (Page 167) If you connect two motors in series in "tandem operation", locate a coupling between the motors; this coupling should satisfy the Directive 2014/34/EU or the regulations that apply in the country where the equipment is installed.
Page 50 Preparations for use 4.19 Converter operation SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 51: Assembly
Assembly Safety instructions for mounting Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions ● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 52: Preparations For Installation
Assembly 5.2 Preparations for installation Damage to mounted parts and components as a result of high temperatures The motor components get very hot during operation. High temperatures can damage parts mounted by customers, such as cables manufactured out of materials that are not heat resistant.
Page 53: Insulation Resistance And Polarization Index
Assembly 5.2 Preparations for installation 5.2.2 Insulation resistance and polarization index Measuring the insulation resistance and polarization index (PI) provides information on the condition of the machine. It is therefore important to check the insulation resistance and the polarization index at the following times: ●...
Page 54: Table 5-1 Stator Winding Insulation Resistance At 40° C
Assembly 5.2 Preparations for installation 3. Make sure that no power cables are connected. 4. Measure the winding temperature and the insulation resistance of the winding in relation to the machine enclosure. The winding temperature should not exceed 40° C during the measurement.
Page 55 Assembly 5.2 Preparations for installation For a winding temperature of approx. 25° C, the minimum insulation resistances are 20 MΩ (U ≤ 1000 V) or 300 MΩ (U > 1000 V). The values apply for the complete winding to ground. Twice the minimum values apply to the measurement of individual assemblies.
Page 56: Prepare The Mating Faces (Im B3)
Assembly 5.3 Lift the machine to where it will be installed, and position it 5.2.4 Prepare the mating faces (IM B3) ● Ensure that the foundation faces are flat and free of contaminations. Note Shims To establish a defined mounting surface, you can order shims (option L31) from our Service Center.
Page 57: Checking The Load Handling Attachments
Assembly 5.3 Lift the machine to where it will be installed, and position it 5.3.2 Checking the load handling attachments Inspect the load handling attachments such as the load trestles, lifting eyes and ring bolts and also the lifting gear, before lifting the machine: ●...
Page 58: Removing Anti-Corrosion Protection
Assembly 5.3 Lift the machine to where it will be installed, and position it Note Store the rotor locking device Be sure to store the rotor locking device. It must be remounted for possible disassembly and transport. 5.3.5 Removing anti-corrosion protection Machined, bare metallic surfaces of the motor, such as the shaft end, fitted key, foot and flange surfaces, are treated with an anti-corrosion agent.
Page 59 Assembly 5.3 Lift the machine to where it will be installed, and position it Pushing on the power output elements ● Requirements: – The coupling and/or the output element must be appropriately dimensioned for the operating case at hand. Carefully comply with the coupling manufacturer's instructions. –...
Page 60: Lifting And Transportation
Assembly 5.3 Lift the machine to where it will be installed, and position it 5.3.7 Lifting and transportation To safely lift and transport the machine, the following requirements must be met: ● Personnel operating cranes and fork-lift trucks must be appropriately qualified. ●...
Page 61: Putting The Machine Down
Assembly 5.3 Lift the machine to where it will be installed, and position it Note Place the machine in a secure and raised position In order to obtain easy and safe access to the underside of the machine, place it in a secure and raised position.
Page 62: Draining Condensation
Assembly 5.3 Lift the machine to where it will be installed, and position it 5.3.9 Draining condensation Under the following conditions it is possible that condensate may accumulate within the machine: ● Wide fluctuations in the ambient temperature, such as direct sunshine combined with high atmospheric humidity ●...
Page 63: Roughly Aligning The Machine
Assembly 5.3 Lift the machine to where it will be installed, and position it Allow the condensation water to discharge for horizontal placement The water drain holes are located in the lower side of the stator enclosure, and sealed with screw plugs.
Page 64: Installing The Machine
Assembly 5.4 Installing the machine Installing the machine 5.4.1 Preconditions for smooth, vibration-free operation Preconditions for smooth, vibration-free operation: ● Stable foundation design ● Precise alignment of the machine ● Correct balancing of parts to be fitted to the shaft end. ●...
Page 65: Table 5-2 Permissible Deviations For Aligning The Machine With Flexible Coupling
Assembly 5.4 Installing the machine 4. When positioning the machine, ensure that a uniform axial gap (y→0) is maintained around the coupling. 5. Fix the machine to the foundation. The choice of fixing elements depends on the foundation and is the plant operator's responsibility. ①...
Page 66: Aligning The Machine To The Driven Machine And Attaching It To It (Im B5)
Assembly 5.4 Installing the machine 5.4.3 Aligning the machine to the driven machine and attaching it to it (IM B5) The standard flange is provided with a centering. The choice of fit for the mating flange on the driven machine is the system manufacturer's or the plant operator's responsibility. Note If the machine is not fitted with a standard flange, align the machine to suit the driven machine.
Page 67: Aligning The Machine To The Driven Machine And Attaching It To It (Im V1, Im V10)
0.05 mm in diameter. 5.4.5 Axial and radial forces You can obtain the permissible values for axial and radial forces by contacting the Siemens Service Center (Page 167) or referring to the machine catalog. SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 68 Assembly 5.4 Installing the machine WARNING Damage to bearings or the shaft Large output masses and their centers of gravity outside the shaft extensions can lead to resonance in operation. This can result in damage to the bearings and shaft. In an explosive atmosphere, there is a risk of explosion.
Page 69: Electrical Connection
Electrical connection Safety instructions for the electrical connection Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions (Page 15) ● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 70: Terminal Box
Electrical connection 6.3 Terminal box ● Lay the connecting cables and in particular the PE conductor in the terminal box in an open arrangement so that chafing of the cable insulation is prevented. ● Connect the machine in such a way that a permanent, safe electrical connection is maintained.
Page 71: Terminal Box 1Xb1621
Electrical connection 6.3 Terminal box 6.3.1 Terminal box 1XB1621 Figure 6-2 Terminal box 1XB1621 The connecting cables are introduced into the 1XB1621 terminal box through the cable glands with threaded holes 2 x M80 x 2 and 2 x M25 x 1.5. The cable glands are not included in the standard scope of supply.
Page 72: Terminal Box 1Xb7730
Electrical connection 6.3 Terminal box The connecting cables are introduced into the 1XB1631 terminal box through cable glands with threaded holes 4 x M80 x 2 and 2 x M25 x 1.5. The cable glands are not included in the standard scope of supply.
Page 73: Terminal Box 1Xb7731
Electrical connection 6.3 Terminal box 6.3.4 Terminal box 1XB7731 Figure 6-5 Terminal box 1XB7731 The connecting cables are introduced into the 1XB7731 terminal box through the cable glands with threaded holes 2 x M72 x 2 and 3 x M25 x 1.5. The cable glands are not included in the standard scope of supply.
Page 74: Terminal Box 1Xb7750
Electrical connection 6.3 Terminal box You can find additional information here: ● Bringing cables into the terminal box 1XB... with cable gland (Page 84) ● Connecting cables with cable lugs (Page 85) ● Connecting cables without cable lugs (Page 86) 6.3.6 Terminal box 1XB7750 Figure 6-7...
Page 75 Electrical connection 6.3 Terminal box Rotating the terminal box depends on the mount and the cross-section of the internal stator cables as well as the terminal box type: ● 1XB7730 – With installed internal stator cables, you can rotate the terminal box through ±90°. ●...
Page 76 Electrical connection 6.3 Terminal box 9. Fasten the grounding straps to the terminal box lower section and the console or cable duct: – After rotation, remove the plugs of the two nearest M8 threads on the console or cable duct. –...
Page 77: Mounting/Removing The Terminal Box
Electrical connection 6.3 Terminal box 10.Fasten the grounding straps to the terminal box lower section and the console or cable duct: – After rotation, remove the plugs of the two nearest M8 threads on the console or cable duct. – Grind the surface at the drilled holes so that the grounding straps have metallic contact. –...
Page 78: Preparation
Electrical connection 6.4 Preparation Mounting the terminal box 1. Screw in the two threaded bars diagonally at the lower section of the terminal box. 2. Slide the terminal box cover over the threaded bars onto the lower section of the terminal box.
Page 79: Connecting The Grounding Conductor
Electrical connection 6.4 Preparation 6.4.3 Connecting the grounding conductor The grounding conductor cross-section of the motor must be in full conformance with the installation specifications, e.g. in accordance with IEC 60034-1. External conductor cross-section S Grounding conductor cross-section mm² mm² There is a hexagon bolt with a flat washer and a spring washer on the stator frame at the designated connection point for the grounding conductor.
Page 80: Connect Metal Shield In The Terminal Box
Electrical connection 6.4 Preparation ● Check that the maximum permissible clamping thickness of 10 mm for the cable lug or strap is not exceeded. ● Fasten the clamping screw according to the following table. Screw-in depth and tightening torque are different depending on whether cable lugs or ground terminals are used. Screw Screw-in depth Tightening torque...
Page 81: Connecting The Machine For A Specific Direction Of Rotation
Electrical connection 6.4 Preparation If the motor has been ordered with brought-out leads, in this case you must comply with the relevant conditions for Zone 2. It is assumed that the buyer, the installer and users of the installation are familiar with these conditions and will carefully observe them. 6.4.6 Connecting the machine for a specific direction of rotation If the machine has one shaft extension or two shaft extensions with different diameters, the...
Page 82: Inserting And Routing The Cables
Electrical connection 6.5 Inserting and routing the cables Drill holes in the cable entry plate If you drill holes in the cable entry plate for explosion-protected motors, then document the data about these holes in the motor documentation: ● Number and size of the holes ●...
Page 83: Figure 6-8 Strain Relief Device And Sealing Insert
Electrical connection 6.5 Inserting and routing the cables Bringing cables into the terminal box and connecting them The terminal box is opened, the cable cut to the correct length and stripped back. Make sure that no external forces are acting on the cable connection. Figure 6-8 Strain relief device and sealing insert Proceed as follows when connecting the cables:...
Page 84: Bringing Cables Into The Terminal Box 1Xb
Electrical connection 6.5 Inserting and routing the cables 6.5.2 Bringing cables into the terminal box 1XB... with cable gland The connection cables are inserted into the terminal box via an exchangeable cable entry plate or cable entry support. The cable entry plate is drilled by default. The cable glands are not included in the standard scope of supply.
Page 85: Laying Cables
Electrical connection 6.5 Inserting and routing the cables 6.5.4 Laying cables ● Lay the cables in accordance with IEC/EN 60364-5-52. ● For fixed cables, use EMC- and Ex-certified cable glands with strain relief. Screw the cable glands into the threaded holes in the entry plate, which can be unscrewed. The cable glands are not included in the scope of supply.
Page 86: Connecting Cables Without Cable Lugs
Electrical connection 6.5 Inserting and routing the cables 5. Place the cable lug on the terminal support. If you are using a disconnecting link, check its positioning. For terminal boxes 1XB7740 and 1XB7750, place the cable lug on the busbar. ②...
Page 87: Figure 6-10 Connection Using Terminal Clamps (Schematic Diagram)
Electrical connection 6.5 Inserting and routing the cables Procedure When connecting, carefully maintain the minimum clearances and creepage distances. 1. Open the terminal box and cut the cable to the correct length. The clips of the 1XB7730/1XB7731 terminal boxes can accept cables with maximum 185 mm²...
Page 88: Use Of Aluminum Conductors
Electrical connection 6.5 Inserting and routing the cables use wire end ferrules, then before connecting the cable, attach these so as to form an appropriate, current-carrying crimped joint at the end of the conductor. WARNING Danger of explosion if the conductor ends become too hot If the end of the conductor is not correctly enclosed by the wire end ferrule, but is trapped by it, this can lead to overheating.
Page 89: Using Single-Stranded Cables
Electrical connection 6.5 Inserting and routing the cables 6.5.8 Using single-stranded cables WARNING High temperatures from induced eddy currents With high currents and where several single-stranded cables are used instead of multiple- stranded cables, high temperatures can result in the cable entry area due to induced eddy currents.
Page 90: Minimum Air Clearances
Electrical connection 6.5 Inserting and routing the cables 6.5.11 Minimum air clearances After proper installation, verify that the minimum air clearances between non-insulated parts are maintained. Be aware of any protruding wire ends. Table 6-4 Minimum air clearance dependent on rms value of the alternating voltage U Rms value of the alternating voltage V Minimum air clearance ≤...
Page 91: Connecting The Auxiliary Circuits
Electrical connection 6.6 Connecting the auxiliary circuits Connecting the auxiliary circuits 6.6.1 Selecting cables Take the following criteria into account when selecting the connecting cables for the auxiliary circuits: ● Rated current ● Rated voltage ● System-dependent conditions, such as ambient temperature, routing type, cable cross- section as defined by required length of cable, etc.
Page 92: Intrinsically Safe Circuits For Sensors Or Probes
Electrical connection 6.6 Connecting the auxiliary circuits 6.6.3 Intrinsically safe circuits for sensors or probes Observe Standard IEC / EN 60079‑14 when selecting and routing connecting cables. NOTICE Intrinsically safe circuits for sensors or probes If blue connection terminals are installed for sensors, you must connect them to certified intrinsically safe circuits.
Page 93: Terminating The Connection Work (Auxiliary Circuit)
Electrical connection 6.6 Connecting the auxiliary circuits The connecting cables of the temperature sensors are routed to the main or auxiliary terminal box, depending on the version. The connection and assignment of the terminals is specified in the circuit diagram. WARNING Hazard due to electric shock The installation of the temperature sensors for the winding monitoring with respect to the...
Page 94 Electrical connection 6.6 Connecting the auxiliary circuits SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 95: Start-Up
Start-up Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions ● Comply with the applicable national and sector-specific regulations at the place of installation ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 96: Converter Operation
Start-up 7.2 Converter operation Second shaft extension If the second shaft extension is not used: ● Carefully secure the feather key to prevent it from being thrown out, and for balancing type "H" (standard type), ensure its weight is reduced to approximately 60 % of the original value. ●...
Page 97: Operation On A Converter With A Low Pulse Frequency
Start-up 7.3 Measuring the insulation resistance before commissioning ● Any supplementary motor monitoring devices and equipment have been correctly connected and are functioning correctly. ● In continuous operation, the motor cannot exceed the specified upper speed limit n undershoot the lower speed limit n The permissible acceleration time to the limit speed n depends on the parameter assignment.
Page 98: Greasing The Roller Bearings Prior To Commissioning
Start-up 7.4 Greasing the roller bearings prior to commissioning As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ● Can the machine be put into operation? ● Must the windings be cleaned or dried? Detailed information on testing and the limit values can be found here: "Testing the insulation resistance and polarization index"...
Page 99: Setting The Automatic Regreasing System
Start-up 7.5 Setting the automatic regreasing system See also Regreasing intervals and types of grease for operating roller bearings (Page 124) Stoppages (Page 112) Transport (Page 36) Setting the automatic regreasing system The relubrication is performed depending on the external voltage present at the regreasing system.
Page 100: Set Values For Monitoring The Winding Temperature
Start-up 7.7 Set values for monitoring the winding temperature Set values for monitoring the winding temperature Prior to commissioning Before running the machine for the first time, set the temperature value for shutdown on the monitoring device. Table 7-3 Set value for commissioning Set value Temperature Alarm...
Page 101 Start-up 7.8 Test run 3. If it runs perfectly, connect a load. NOTICE Thermal overload of motors connected directly to the line supply In addition to the load torque, the ramp-up (accelerating) time is essentially influenced by the moment of inertia to be accelerated. While ramping up when connected to the line supply, the inrush (starting) current is a multiple of the rated current.
Page 102: Switching Off
Start-up 7.9 Switching off Switching off ● If the controller does not do this automatically, switch on any anti-condensation heating during stoppages. This will avoid the formation of condensation. ● Do not switch on the anti-condensation heating for at least two hours after the motor has been switched off.
Page 103: Figure 7-1 Selecting A Motor Type
Start-up 7.10 Setting the motor parameters at the converter 3. In the "Motor type" field, select the entry "[14] SIMOTICS FD induction motor series". Figure 7-1 Selecting a motor type 4. Click "Continue" to confirm your entries. SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 104: Figure 7-2 Entering The Motor Data
Start-up 7.10 Setting the motor parameters at the converter 5. Enter the appropriate motor data in the "Motor data" table in the "Value" column. – You can find the values for parameters p304...p311 on the motor rating plate. – The value for parameter p335 (motor cooling method) is encrypted from the motor order number: Motor order number Cooling method...
Page 105: Commissioning At The Sinamics S/G Converter Using The Aop30
Start-up 7.10 Setting the motor parameters at the converter 7.10.2 Commissioning at the SINAMICS S/G converter using the AOP30 In the AOP30, navigate as follows: ● Navigate within the selection fields using <F2> and <F3>. ● In the entry fields, you can either directly enter the required value or select it from a list. ●...
Page 106 Start-up 7.10 Setting the motor parameters at the converter Selecting the motor type and motor data at the AOP30 1. In the dialog screen form, select the motor standard and motor type. As motor type, select the entry "SIMOTICS FD induction motor series". 2.
Page 107 Start-up 7.10 Setting the motor parameters at the converter 3. Exit the motor data input by selecting the "Continue" field and activating the selection with <F5>. SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 108: Commissioning At The Sinamics G120P Inverter Using The Iop
Start-up 7.10 Setting the motor parameters at the converter 7.10.3 Commissioning at the SINAMICS G120P inverter using the IOP The SINAMICS G120P provides the IOP (Intelligent Operator Panel) located in the enclosure door for operating, monitoring, and commissioning tasks. It can be used to set the motor parameters.
Page 109: Operation
Operation Safety instructions for operation Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions ● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 110 Operation 8.1 Safety instructions for operation Faults in operation Any changes with respect to the normal condition can indicate that the machine is not functioning correctly. ● Higher power consumption, temperatures or vibration levels. ● Unusual noise or smells. ● Monitoring devices respond. These changes can cause faults which can result in eventual or immediate death, serious injury or material damage.
Page 111: Operation In Hazardous Areas Of Zone 2
Operation 8.2 Operation in hazardous areas of Zone 2 especially in an explosive atmosphere can ignite surrounding dust or combustible gases. Explosions can occur. There is also a risk of an electric shock. Death, serious injury, or material damage will result. ●...
Page 112: Switching On The Machine
Operation 8.3 Switching on the machine Switching on the machine 1. If at all possible, run the machine without load and check that it is running smoothly. 2. If it runs perfectly, connect a load. NOTICE Thermal overload of motors connected directly to the line supply In addition to the load torque, the ramp-up (accelerating) time is essentially influenced by the moment of inertia to be accelerated.
Page 113: Avoidance Of Condensation Or Formation Of Condensation Within The Machine
Operation 8.5 Stoppages 8.5.1 Avoidance of condensation or formation of condensation within the machine ● If the controller does not do this automatically, switch on any anti-condensation heating during stoppages. This will avoid the formation of condensation. ● Do not switch on the anti-condensation heating for at least two hours after the motor has been switched off.
Page 114: Decommissioning The Machine
Operation 8.6 Decommissioning the machine The following information is provided regarding the state of the winding insulation: ● Is the winding head insulation conductively contaminated? ● Has the winding insulation absorbed moisture? As such, you can determine whether the machine needs commissioning or any necessary measures such as cleaning and/or drying the winding: ●...
Page 115: Faults
Operation 8.9 faults faults 8.9.1 Inspections in the event of faults Natural disasters or unusual operating conditions, such as overloading or short circuit, are faults that overload the machine electrically or mechanically. Immediately perform an inspection after such faults. Correct the cause of the fault as described in the respective remedial measures section. Repair any damage to the machine.
Page 116: Electrical Faults
Operation 8.9 faults 8.9.2 Electrical faults Note If you are operating the motor with a converter, the operating instructions of the converter must also be observed if electrical faults occur. Table 8-1 Electrical faults ↓ Motor fails to start ↓ Motor accelerates sluggishly ↓...
Page 117 Operation 8.9 faults ↓ Grinding noise ↓ Overheating ↓ Radial vibrations ↓ Axial vibrations Possible causes of faults Remedial measures X Poor alignment Align the machine set and check the coupling. Coupled machine not balanced Rebalance the coupled machine. X Shocks from coupled machine Examine the coupled machine.
Page 118: Roller Bearing Faults
Operation 8.9 faults 8.9.4 Roller bearing faults Damage to roller bearings can be difficult to detect in some cases. If in doubt, replace the bearing. Use other bearing designs only after consulting the manufacturer. Table 8-3 Roller bearing faults ↓ Bearing overheats ↓...
Page 119: Maintenance
Maintenance Through careful and regular maintenance, inspections, and overhauls you can detect faults at an early stage and resolve them. This means that you can avoid consequential damage. Operating conditions and characteristics can vary widely. For this reason, only general maintenance intervals can be specified here.
Page 120 Maintenance 9.1 Inspection and maintenance below (violated) when coming close to active parts. Touching or coming close can result in death, serious injury or material damage. ● Take the machine out of operation. ● Switch off the machine and ensure that it is in a no-voltage condition. Carefully comply with the "5 safety rules".
Page 121: Measuring The Insulation Resistance During The Course Of Maintenance Work
Maintenance 9.1 Inspection and maintenance WARNING Risk of explosion due to static charging If you clean the machine with compressed air, plastic components may become statically charged and create a potentially explosive atmosphere. An explosion can occur. This can result in death, serious injury or material damage. ●...
Page 122: First Service After Installation Or Repair
Maintenance 9.1 Inspection and maintenance 9.1.4 First service after installation or repair Perform the following checks after approximately 500 operating hours or at the latest six months after commissioning: Table 9-1 Checks after assembly or repair Check When the At stand‐ motor is still running...
Page 123: Servicing And Maintaining The Anti-Condensation Heating
Maintenance 9.1 Inspection and maintenance Checking When the At stand‐ motor is still running Any bearing insulation is fitted as shown on the plates and labels The CABLES and insulating parts and components are in good condition and there is no evidence of discoloring (*) You can perform these checks while the motor is at standstill or, if required, while running.
Page 124: Roller Bearings With Automatic Regreasing System
Maintenance 9.1 Inspection and maintenance 9.1.8 Roller bearings with automatic regreasing system The roller bearings are supplied with new grease by the regreasing system. ● Replace the grease cartridge timely. ● Observe the operating instructions for the regreasing system when replacing the grease cartridges.
Page 125: Table 9-3 Criteria For Selecting Rolling Bearing Greases
Maintenance 9.1 Inspection and maintenance ● The lubrication properties will be impaired if you mix different lubricating greases. This can result in material damage. Only the manufacturer can provide a guarantee for the miscibility of particular lubricating greases. ● The lubricating grease must satisfy the criteria listed in the table below and must match the operating conditions.
Page 126: Table 9-5 Alternative Greases With Nlgi Class 2 For Motors Of Horizontal Construction
Maintenance 9.1 Inspection and maintenance Manufacturer Grease type Energrease LS3 Fuchs Renolit H443 HD88 Lubcon Turmoplex 3 Addinol LM 3 EP Arcanol Multi 3 For motors of horizontal construction you can alternatively use greases with NLGI class 2. However, this reduces the lubrication interval by 20%. Table 9-5 Alternative greases with NLGI class 2 for motors of horizontal construction Manufacturer...
Page 127: Sealing The Rolling-Contact Bearings ("Increased Degree Of Protection" Option)
Maintenance 9.1 Inspection and maintenance Regreasing rolling bearings Regrease the rolling bearings at the latest every 12 months irrespective of the actual number of operating hours. The regreasing intervals for rolling bearings differ from the service intervals for the machine. The rolling bearings may be damaged if the relubrication intervals are not complied with.
Page 128: Cleaning The Cooling Air Ducts
Maintenance 9.1 Inspection and maintenance Regreasing intervals The necessary relubrication intervals depend essentially on the level of dirt in the environment and on the ON time of the motor. For this reason, they can only be defined taking into account the respective operating conditions.
Page 129: Maintaining Terminal Boxes
Maintenance 9.1 Inspection and maintenance ● Charge transfer limit – 60 nC for Group I or Group IIA devices – 25 nC for Group IIB devices – 10 nC for Group IIC devices – 200 nC for Group III devices (values not valid for strongly charge generating processes) ●...
Page 130: Corrective Maintenance
Maintenance 9.2 Corrective Maintenance Corrective Maintenance Observe the following when carrying out any work on the machine: ● Comply with the general safety instructions ● Comply with the applicable national and sector-specific regulations. ● When using the machine within the European Union, comply with the specifications laid down in EN 50110‑1 regarding safe operation of electrical equipment.
Page 131: Screws With Precote Coating
Maintenance 9.2 Corrective Maintenance Danger when a rotor falls Eyebolts in accordance with DIN 580 are unsuitable for suspending the rotor. The rotor can fall off. This can result in death, serious injury or material damage. ● Use lifting gear which is suitable for the rotor weight and direction of loading. Machine damage caused by improper repair work Improper servicing work can damage the machine.
Page 132: External Fan
Maintenance 9.2 Corrective Maintenance 9.2.3 External fan 9.2.3.1 Fan cowl To remove or replace the external fan, the fan cowl must be disassembled. The fan cowl is attached to the bearing shield with screws. Disassembly 1. Secure the fan cowl against falling before you start working. 2.
Page 133: External Fan Made Of Welded Sheet Steel
Maintenance 9.2 Corrective Maintenance Assembly 1. Remove the parallel key lock or insert it in the keyway. 2. Check the correct seating. ① 3. Then push the external fan onto the shaft up to its stop. Use a suitable device for this purpose.
Page 134: Roller-Contact Bearings
Maintenance 9.2 Corrective Maintenance WARNING Danger of explosion as a result of a fan impeller coming into contact with its surroundings The fan impeller of a metallic external fan coming into contact with another component can cause arcing and explosion. This can result in death, serious injury or material damage. ●...
Page 135: Remove V Ring
Maintenance 9.2 Corrective Maintenance Procedure 1. Remove the components of the bearing mounting. – Dismount the outer bearing cover. Remove the V ring (Page 135). Remove the labyrinth sealing ring (only for the option "Increased degree of protection") (Page 136). –...
Page 136: Removing The Labyrinth Sealing Ring
Maintenance 9.2 Corrective Maintenance 9.2.4.3 Removing the labyrinth sealing ring Note For the "Increased degree of protection" option, the machine is equipped with a labyrinth sealing ring on the drive side and the non-drive side. Before uninstalling the roller bearing, the labyrinth sealing ring must be removed. ③...
Page 137: Installing Roller Bearings
Maintenance 9.2 Corrective Maintenance 9.2.4.4 Installing roller bearings ● Extreme caution and attention to cleanliness are vital to installation. Observe the correct assembly sequence of the components. ● Attach all components with the specified tightening torques (Page 169). Note For further information about mounting the roller bearing, please refer to the catalog or the information provided by the roller bearing manufacturer.
Page 138: Installing The V Ring ("Increased Degree Of Protection" Option)
Maintenance 9.2 Corrective Maintenance Install the V ring 1. Grease the axial sealing surface. The shaft seating remains ungreased. ① V ring ② Mounting aid washer ③ Protective ring Figure 9-5 Install the V ring ① ② 2. Push the V ring onto the shaft using an assembly disk The V ring is in the correct axial position when the face surface is flush with the outer edge of the V ring.
Page 139: Installing The Labyrinth Sealing Ring
Maintenance 9.2 Corrective Maintenance When installing the V ring, proceed in the same way as when installing the labyrinth ring. 1. Grease the axial sealing surface. The shaft seating remains ungreased. ② 2. Push the V ring onto the shaft. The correct axial position of the V ring for the design with grease chamber has been reached if the V ring sits approx.
Page 140: Seal The Motor
Maintenance 9.2 Corrective Maintenance 3. Warm up the labyrinth sealing ring. Push the labyrinth sealing ring to approx. 3 mm before the bearing cover before the paint or adhesive cures on the set screws. 3 mm Figure 9-7 Position the set screws for the labyrinth sealing ring on the outer bearing cover 4.
Page 141 Maintenance 9.2 Corrective Maintenance Attaching the cover If you are installing covers that are sealed with liquid gasket, proceed as follows to maintain the IP degree of protection of the machine before closing it again: 1. Use only approved liquid sealants. 2.
Page 142 Maintenance 9.2 Corrective Maintenance SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 143: Spare Parts
● Machine type ● Serial number ● Using the Data Matrix code and the "Siemens Industry Online Support" App, you can access product information such as the operating instructions and certificates of your machine. See also...
Page 144: Ordering Spare Parts Via The Internet
Spares on Web (https://www.sow.siemens.com/). See also Guide for Spares on Web (http://support.automation.siemens.com/WW/news/en/25248626) Rolling bearings When ordering rolling bearings, in addition to the bearing identification code, the supplementary specifying code is also necessary for the bearing version. Both of these codes are stamped on the lubricant plate and specified in the motor documentation, or can also be taken from the installed bearings.
Page 145: Anti-Condensation Heating
Spare parts 10.3 Anti-condensation heating 10.3 Anti-condensation heating WARNING Explosion hazard due to improper maintenance If repairs to the anti-condensation heating are not carried out correctly, e.g. if unauthorized or untested spare parts are used, this can result in explosions during operation in a potentially explosive gaseous atmosphere.
Page 146: Housing, Stators And Rotors
Spare parts 10.4 Housing, stators and rotors 10.4 Housing, stators and rotors Figure 10-1 Housing, stators and rotors Table 10-1 Spare parts for housing, stators and rotors Part Description 5.41 Gill plate and cover for air discharge opening 5.49 Enclosure cover 8.00 Rotor, complete 8.20...
Page 147 Spare parts 10.4 Housing, stators and rotors Terminal box 1XB7740 (Page 157) Terminal box 1XB7750 (Page 158) SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 148: Ventilation
Spare parts 10.5 Ventilation 10.5 Ventilation Table 10-2 Spare parts for ventilation Part Description 11.00 External fan 12.00 Complete fan cowl SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 149: Roller Bearing Cartridge At The Drive And Non-Drive End
Spare parts 10.6 Roller bearing cartridge at the drive and non-drive end 10.6 Roller bearing cartridge at the drive and non-drive end Figure 10-2 Bearing cartridge at the drive end and non-drive end Table 10-3 Spare parts for the bearing cartridge at the drive end and non-drive end Part Description Part...
Page 150: Roller Bearing Cartridge At The Drive And Non-Drive End
Spare parts 10.7 Roller bearing cartridge at the drive and non-drive end 10.7 Roller bearing cartridge at the drive and non-drive end The following description applies to the standard version for IM B3. The bearing type used is stamped on the lubricant plate. Different bearings can be used for different types of construction.
Page 151: Speed Sensor (Optional)
Spare parts 10.8 Speed sensor (optional) 10.8 Speed sensor (optional) Table 10-5 Spare parts, speed sensor assembly Part Description 55.10 Speed sensor kit (sensor, torque bracket, fastening material) The speed sensor kit can be ordered only as complete kit. SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 152: Terminal Box 1Xb1621
Spare parts 10.9 Terminal box 1XB1621 10.9 Terminal box 1XB1621 Figure 10-4 Terminal box 1XB1621 with standard cable entry Figure 10-5 Two-part cable entry Table 10-6 Terminal box 1XB1621 spare parts Part Description Part Description 20.00 Terminal box without cable entry comprising the following components: 20.20 Terminal box housing 21.41...
Page 153: Table 10-7 Additional Spare Parts
Spare parts 10.9 Terminal box 1XB1621 Part Description Part Description 20.30 Cover 22.43 Terminal link, stepped with two holes 20.38 Seal 22.70 Fixing lug for PE conductor 21.11 Connecting plate with internal cable Table 10-7 Additional spare parts Part Description Part Description 20.60...
Page 154: Terminal Box 1Xb1631
Spare parts 10.10 Terminal box 1XB1631 10.10 Terminal box 1XB1631 Figure 10-6 Terminal box 1XB1631 Part Description Part Description 20.00 Complete terminal box with undrilled cable entry 22.01 Saddle terminal, complete plate 20.51 Cable entry plate with seal, undrilled 22.41 Terminal link, straight with 2 holes 21.41 Terminal bushings...
Page 155: Terminal Box 1Xb7730
Spare parts 10.11 Terminal box 1XB7730 10.11 Terminal box 1XB7730 Figure 10-7 Main terminal box 1XB7730 Table 10-9 Main terminal box 1XB7730 spare parts Part Description Part Description 20.00 Terminal box without cable entry comprising the following components 20.20 Terminal box housing 21.61 Terminal strip for auxiliary circuit 20.28...
Page 156: Terminal Box 1Xb7731
Spare parts 10.12 Terminal box 1XB7731 10.12 Terminal box 1XB7731 Figure 10-8 Main terminal box 1XB7731 Table 10-11 Main terminal box 1XB7731 spare parts Part Description Part Description 20.00 Terminal box without cable entry comprising the following components 20.20 Terminal box housing 21.61 Terminal strip for auxiliary circuit 20.28...
Page 157: Terminal Box 1Xb7740
Spare parts 10.13 Terminal box 1XB7740 10.13 Terminal box 1XB7740 Figure 10-9 Main terminal box 1XB7740 Table 10-13 Main terminal box 1XB7740 spare parts Part Description Part Description 20.00 Terminal box without cable entry comprising the following components 20.20 Terminal box housing 21.61 Terminal strip for auxiliary circuit 20.28...
Page 158: Terminal Box 1Xb7750
Spare parts 10.14 Terminal box 1XB7750 10.14 Terminal box 1XB7750 Figure 10-10 Terminal box 1XB7750 with standard cable entry Table 10-15 Terminal box 1XB7750 Part Description Part Description 20.00 Complete terminal box with undrilled cable entry 22.30 Connecting bar for the power circuit plate 20.51 Cable entry plate with seal, undrilled...
Page 159: Auxiliary Terminal Box 1Xb9014
Spare parts 10.15 Auxiliary terminal box 1XB9014 10.15 Auxiliary terminal box 1XB9014 Figure 10-11 Auxiliary terminal box 1XB9014 The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 167). SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 160: Auxiliary Terminal Box 1Xb9015
Spare parts 10.16 Auxiliary terminal box 1XB9015 10.16 Auxiliary terminal box 1XB9015 Figure 10-12 Auxiliary terminal box 1XB9015 The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 167). SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 161: 1Xb9016 Auxiliary Terminal Box
Spare parts 10.17 1XB9016 auxiliary terminal box 10.17 1XB9016 auxiliary terminal box Figure 10-13 1XB9016 auxiliary terminal box The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 167). SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 162: Auxiliary Terminal Box 1Xb302
Spare parts 10.18 Auxiliary terminal box 1XB302. 10.18 Auxiliary terminal box 1XB302. Figure 10-14 Auxiliary terminal box 1XB302. The auxiliary terminal box can only be ordered as one complete part, single parts are not available. In this case, please contact the Service Center (Page 167). SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 163: Disposal
Disposal Protecting the environment and preserving its resources are corporate goals of the highest priority for us. Our worldwide environmental management system to ISO 14001 ensures compliance with legislation and sets high standards in this regard. Environmentally friendly design, technical safety and health protection are always firm goals even at the product development stage.
Page 164: Preparing For Disassembly
Disposal 11.3 Preparing for disassembly 11.3 Preparing for disassembly Disassembly of the machine must be carried out and/or supervised by qualified personnel with appropriate expert knowledge. 1. Contact a certified waste disposal organization in your vicinity. Clarify what is expected in terms of the quality of dismantling the machine and provision of the components.
Page 165 Disposal 11.5 Disposal of components Process materials and chemicals Sort the process materials and chemicals for recycling according to whether they are for example: ● Oil ● Grease ● Cleaning substances and solvents ● Paint residues ● Anti-corrosion agent ● Coolant additives such as inhibitors, antifreeze or biocides Dispose of the separated components according to local regulations or via a specialist disposal company.
Page 166 Disposal 11.5 Disposal of components SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 167: Service And Support
(www.siemens.com/yourcontact) Siemens Support for on the move With the "Siemens Industry Online Support" App, you can access more than 300,000 documents for Siemens Industry products – any time and any‐ where. The App supports you in the following areas: ●...
Page 168 Service and Support SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 169: Technical Data And Drawings
Technical data and drawings Tightening torques for screw and bolt connections Bolt locking devices ● Refit nuts or bolts that are mounted together with locking, resilient, and/or force-distributing elements with identical, fully-functional elements when re-assembling. Always renew keyed elements. ● When screwing together threads secured with a liquid adhesive, use a suitable medium such as Loctite 243.
Page 170 Technical data and drawings B.1 Tightening torques for screw and bolt connections Applications The above-mentioned tightening torques apply for the following applications: ● Case A Applies to electrical connections in which the permissible torque is normally limited by the bolt materials and/or the current carrying capacity of the insulators, with the exception of the busbar connections in case B.
Page 171: Quality Documents
Quality documents You can find the quality documents here: https://support.industry.siemens.com/cs/ww/de/ps/13318/cert (https:// support.industry.siemens.com/cs/ww/en/ps/13318/cert) SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 172 Quality documents SIMOTICS FD 1MM1 Operating Instructions 02/2019...
Page 173: Index
Index " "Siemens Industry Online Support" App, 167 Cable entries, 85 certified, 84, 91 Cable entry and routing, 83 Cable entry plate, 84 Cable gland, 85 5 safety rules, 15 Cable lugs without side guard, 86 Center of gravity, 60...
Page 174 Index Machine, 130 Roller bearings, 135 Disposal Chemicals, 165 Hazardous substances, 17 Components, 164 Hearing damage, 17, 34 Distance over surface, 87 Hot surfaces, 16 Drive, 26 Ignition hazard, 18, 111 Electrical faults, 116 Increased degree of protection, 28 Electromagnetic fields, 20 Induced eddy currents, 89 Emergency off, 114 Initial lubrication, 124...
Page 175 Setting the motor parameters, 102 Rating plate, 24 Shaft assembly, 35 REACH regulation, 163 Shipping, 39 Re-commissioning, 114 Siemens Industry Online Support Regreasing, 112, 127 App, 167 Regreasing interval, 128 SIMOTICS Digital Data, 143 Regreasing rolling bearings, 127 Space requirement, 32...
Page 176 Index Auxiliary terminal box 1XB9014, 159 Cable lug, 80 Auxiliary terminal box 1XB9015, 160 Ground terminals, 80 Bearing housing design, 150 Torsional loadings, 35 Bearing shield cartridge, 149 Transporting, 60 enclosure, 146 Turning the machine on to its side, 57 Main terminal box 1XB7730, 155 Type of balancing, 58 Main terminal box 1XB7731, 156...
Page 178 Further Information www.siemens.com/drives Siemens AG Process Industries and Drives Postfach 48 48 90026 NÜRNBERG GERMANY...

Siemens SIMOTICS FD 1MM1 Series Operating And Installation Instructions

Quick Links

Related Manuals for Siemens SIMOTICS FD 1MM1 Series

Summary of Contents for Siemens SIMOTICS FD 1MM1 Series

Table of Contents